hybrid en lq
TRANSCRIPT
-
8/3/2019 Hybrid en Lq
1/8
HyBRidSeparation
Centrifugation & Cross-
Flow Filtration
Westala SeparatorFoo Tec
Mechanical Separationdivision
-
8/3/2019 Hybrid en Lq
2/8
Based on a wide range of experience, Westfalia
Separator is enhancing and improving its range of
services with the technology of cross-ow ltration
with ceramic elements. The following are examples
of characteristic features in this respect:
Separation of substances through a mechanical
barrier (dynamic filtration with ceramic
elements) Wide range of applications in ultra- and micro-
filtration Ultrafiltration through pore sizes of 1 to 1400
nanometer
Definable pore structure and channel diameter Wide range of membranes and element
geometries Maximum mechanical and chemical stability
with minimum flow resistance Resistant to lyes, acids and solvents Renewable filter elements
Long Life cycle of installations High availability
Cross-Flow Filtration
-
8/3/2019 Hybrid en Lq
3/8
With more than 2500 process engineering applica-tions, Westfalia Separator is the technology leader
in the eld of centrifugal separation technology. The
following are examples of characteristic features of
this key technology:
Solids separation by means of centrifugal force
in separators and decanters
Clarification of suspensions
Separation of liquid mixtures and simultaneous
solids removal
Extraction of constituents
Concentration and dewatering of solids Process integration as our core competence
Process with gentle product treatment High separating efficiency
High clarification efficiency for particles
> 0.5 m High throughput capacity up to 500,000 l / h High yield of raw materials used
High availability of separating capacities
High cost-effectiveness of centrifugal sepa-
rating technologies over the entire service life
Centrifugation
-
8/3/2019 Hybrid en Lq
4/8
New Push for Sustainable
Growth
Can modern separating technology further enhancethe quality and thus the value for instance of dairy
products, beers, wines, fruit juices or vegetable oils?
Can it combine quality improvements with higher
yields of raw materials which are used and produc-
tion which makes efcient use of resources, and thus
full the urgent demand for sustainability?
Westfalia Separator Food Tec is generating a strong
impact in this respect with a process engineering
innovation: HyBRID Separation centrifugation and
cross-ow ltration combines the specic advan-
tages of centrifugation and dynamic ltration with
ceramic elements. It thus exceeds the performance andapplication limits of both processes, achieving an en-
hanced solution.
With this new development, users not only achieve
maximum dynamic process management with simul-
taneous maximum separating performances right
down to the nano range. As a single-source solution
of Westfalia Separator Food Tec, HyBRID separation
also stands for extremely simple process integration,
harmonised interfaces and high availability. This is
because it is a part of our value proposition: absolute
separation!
-
8/3/2019 Hybrid en Lq
5/8
HyBRid Separation the New
Optimum in the Field of Separation
Technology
The separating efciency and the broad range ofapplications of the centrifuge, the precisely denable
separation characteristics of the ceramic membrane
HyBRID Separation from Westfalia Separator Food
Tec ensures that the best aspects of these two sepa-
rating technologies can be utilised in a single process
line.
The added value achieved by the users as a result of
using HyBRID Separation is generated not only by
merely putting together or sequencing two sepa-
rating processes. Higher product quality, minimising
operating costs and environmental compatibility, are
based on the application-specic combination of cen-trifugal and membrane technology. It is customised
in detail to meet the needs of production and local
application conditions.
HyBrid
s mae-to-measure an fne tunng
In line with a customer-specic solution, HyBRID Sepa-
ration combines the separating optimum of centri-
fuge and cross-ow ltration. Users benet from the
extremely ne combination of economic and technical
parameters, and also from simultaneous harmonisation
of interfaces. In this way, modular components, meas-
uring, control and regulating systems as well as the in-
stallation layout are combined to produce the optimum
solution in each case including pro-active services.
Tailor-made solutions provided from a single source:
this means that no two process lines are identical. How-ever, in each individual application, HyBRID Separation
represents the excellence of the technology leader in
the eld of centrifugation and cross-ow ltration.
HyBRid
-
8/3/2019 Hybrid en Lq
6/8
HyBRid Separation Strengthens
Competitiveness
e.g. n preparng clear wnes
In winemaking operations, vintners and winemak-
ing experts use HyBRID Separation to achieve excel-
lent results in the phases of juicing, ne clarication
and polishing without using kieselguhr which poses a
strain on the environment. Decanters, separators and
ceramic elements which are designed and intercon-
nected specically for processing red wine, white wine
and ros also ensure considerably more yield from the
grapes.
e.g. n the proucton o clear juces
In the eld of fruit juice production, HyBRID Separa-
tion enables clear juices to be made with premium
quality with simultaneous high cost-effectiveness of
the investment and production. In the HyBRID Separa-
tion process, a relatively small and thus cost-effective
separator is responsible for ne clarication, and thus
reduces the load on the ceramic membrane modules.
A downstream decanter uses the membrane reten-
tate to recover a signicant additional quantity of
juice, and thus simultaneously reduces the disposal
costs.
e.g. in beer fltration
In beer production, cross-ow ltration signicantly
boosts productivity. Due to the precise adjustment of
the separator and the lter, breweries are able to signif-
icantly reduce their costs for storage and buffer tanks
as well as energy and disposal costs, etc. At the same
time, they produce in a manner which is extremely
gentle for the product without using kieselguhr.
e.g. or proucng bo uels
In biofuel production, HyBRID Separation dramati-cally boosts productivity and performance. The skilful
combination of decanters and ceramic elements en-
sures optimum cleaning of the cold pressed rapeseed
oil. The gures which are attained are considerably
lower than the limits specied in the draft standard
DIN V 51605 without using expensive and labour-
intensive lter aids. HyBRID Separation ensures a top-
quality product for local cold pressing of rapeseed.
-
8/3/2019 Hybrid en Lq
7/8
Innovation Partnership Ensures a
Good Start
The following is applicable for the production of newproducts or the improvement of existing products
and also for new and more efcient utilisation of
input raw materials, energy, water and areas:
HyBRID separation centrifugation and cross-ow
ltration is an investment which is based on sound
foundations right from the very beginning for users
looking for sustainable growth.
Based on the experience gained with more than 2500
different separating processes, Westfalia Separator
Food Tec provides customised work together with
the user at the stages of project planning, nancing
and service planning of HyBRID Separation.
As a result of this innovation partnership, xed cost
traps such as the inefcient use of valuable sub-
stances and resources are identied and eliminated
at an early stage. On the other hand, alternative
nancing arrangements such as purchase, leasing or
rents ensure a start in accordance with the custom-
ers specic requirements. A differentiated range of
services within the framework of Westfalia Separator
CapitalCare complements the innovation partnership
because: optimisation starts at an early stage and
does not end when HyBRID Separation is commis-sioned.
investments protecte by Westala SeparatorCaptalCae
The availability of constantly high performance and
cost-effectiveness throughout the entire service life of
HyBRID Separation is guaranteed by way of pro-active
services which are pooled under the brand Westfalia
Separator CapitalCare. This comprises traditional
services such as inspection, maintenance, original
spare parts and repair as well as solutions which avoid
risk, e.g. online and ofine monitoring and parallel
optimising of installations according to state-of-the-art
separation technology including problem-oriented
analysis and competent advice.
-
8/3/2019 Hybrid en Lq
8/8
Beverage Technology
Dairy Technology
Oils and Fats Processing
Chemicals, Pharmaceuticalsand Biotechnology
Oils and Fats Recovery
Starch Technology and
Industrial Biotechnology
Marine
Energy
Oilfield
Industry
Environmental Technology
Engineering
Second Hand Machinery
Cross-Flow Filtration
with Ceramic Elements
Service
The information contained in this brochure merely
serves as a non-binding description of our products
and is without guarantee.
Binding information, in particular relating to capacitydata and suitability for specific applications, can
only be provided within the framework of concrete
inquiries.
Printed on chlorine-free bleached paper
9997-1304-000/0307 EN
Printed in Germany
Subject to modification
Westfalia Separator
Food Tec GmbH
Werner-Habig-Strae 1
59302 Oelde (Germany)
Phone +49 2522 77-0
Fax +49 2522 77-2089
www.westfalia-separator.com
Take the Best Separate the Rest
A company o GEA Group
Westala SeparatorFoo Tec