hms alliance, restoration - arcelormittal · 2018-12-11 · hms alliance, restoration royal naval...

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HMS Alliance, Restoration Royal Naval Submarine Museum of Gosport Hampshire | UK HMS Alliance was launched in July 1945, from Vickers & Armstrong, Barrow- in-Furness. At 282 ft (86 m) long and with a displacement (submerged) of 1,590 tons, she is an A Class (Amphion- Class) Submarine, designed for anti submarine warfare and intelligence in the Far East. She is the only surviving example of the 14 submarines built for service in the Far East during the World War 2. In 1973 she was decommissioned and became a training vessel. In February 1978 she was transferred to the Royal Navy Submarine Museum at Gosport Since then, the submarine was exposed to the sea water. Corrosion to the bow, stern and keel, as well as to the original concrete cradle supports, called for an urgent restoration programme to replace corroded components. Furthermore, Gifford (now Ramboll UK Ltd) designed a scheme to reclaim the land around the submarine to protect it from continued sea water exposure. Main Contractor Dean & Dyball Civil Engineering (now part of Balfour Beatty Ground Engineering) was appointed to clear the site of existing structures and construct the sheet pile cofferdam which was to be backfilled to afford visitors a new perspective of the vessel. The steel sheet piles range from AZ 18 to AZ 50 in S 355 GP steel grade, in lengths 14.6 to 19.8 m, and include many special fabricated piles to accommodate the unique cofferdam shape which closely resembled the outline of the submarine. In addition, all sheet piles interlocks were prepared over the full length with ArcelorMittal’s Beltan TM sealant before dispatch to site, and the external façade of each pile was partially coated with a 530 μm nominal dry film thickness Sikacor paint system in the very appropriate Navy Blue colour. Commercial Marine & Piling were appointed as specialist piling subcontractor and they utilised a PVE 2316 High Frequency Variable Moment vibrodriver, initially with special clamp to extract the existing timber piles, then to install and partially drive the sheet piles. From land a Zeppelin 17 m rig with leader mounted Silty Clay Fine Sand Fill capping beam existing sea bed - 1.0 tie rods steel sheet piles AZ 50 L = 15.75m -10.00 +3.00 +5.75 +4.60 +6.10 MHW +4.90 MLW +0.50 Coating +3.3m (AOD) Ground Level AOD (m) +1.0m -1.0m -2.0m -3.0m -4.0m -5.0m -6.0m -7.0m -8.0m -9.0m -10.0m -11.0m -12.0m 0.0m +2.0m +3.0m Sand fine, laminated, variably silty and clayey, glauconitic, greenish brown with frequent partings and bands of sandy silty clay, scattered fossil shell fragments and occasional small stones (Bracklesham Beds-Eocene) Sand fine, laminated, variably silty and clayey, glauconitic, dark green grey, with frequent partings and bands of sandy, silty clay and many fossil shell fragments (Bracklesham Beds-Eocene) Gravel sandy, light brown (Plateau Gravel) Clay silty, variably sandy, brown with grey patches of silty, clayey gravelly sand, pieces of brick, tile, wood etc. and occasional pieces of rock Clay silty, grey with brown patches and stones Turf (0.1m) on topsoil, sandy, silty, clayey, dark brown with stones and brick fragments Clay silty, sandy, brown with stones, coke and brick fragments, and scattered small peaty and carbonaceous patches SPT Blows 6 72 * * : SPT attempted - 30 blows for 80mm, then no further penetration (large stone?) Borehole log on Shore Typical cross section © Royal Navy Submarine Museum

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Page 1: HMS Alliance, Restoration - ArcelorMittal · 2018-12-11 · HMS Alliance, Restoration Royal Naval Submarine Museum of Gosport Hampshire | UK HMS Alliance was launched in July 1945,

HMS Alliance, RestorationRoyal Naval Submarine Museum of Gosport Hampshire | UK

HMS Alliance was launched in July 1945, from Vickers & Armstrong, Barrow-in-Furness. At 282 ft (86 m) long and with a displacement (submerged) of 1,590 tons, she is an A Class (Amphion-Class) Submarine, designed for anti submarine warfare and intelligence in the Far East. She is the only surviving example of the 14 submarines built for service in the Far East during the World War 2.

In 1973 she was decommissioned and became a training vessel. In February 1978 she was transferred to the Royal Navy Submarine Museum at Gosport

Since then, the submarine was exposed to the sea water. Corrosion to the bow, stern and keel, as well as to the original concrete cradle supports, called for an urgent restoration programme to replace corroded components. Furthermore, Gifford (now Ramboll UK Ltd) designed a scheme to reclaim the land around the submarine to protect it from continued sea water exposure.

Main Contractor Dean & Dyball Civil Engineering (now part of Balfour Beatty Ground Engineering) was appointed to clear the site of existing structures and construct the sheet pile cofferdam which was to be backfilled to afford visitors a new perspective of the vessel.

The steel sheet piles range from AZ 18 to AZ 50 in S 355 GP steel grade, in lengths 14.6 to 19.8 m, and include many special fabricated piles to accommodate the unique cofferdam shape which closely resembled the outline of the submarine. In addition, all sheet piles interlocks were prepared over the full length with ArcelorMittal’s BeltanTM sealant before dispatch to site, and the external façade of each pile was partially coated with a 530 μm nominal dry film thickness Sikacor paint system in the very appropriate Navy Blue colour.

Commercial Marine & Piling were appointed as specialist piling subcontractor and they utilised a PVE 2316 High Frequency Variable Moment vibrodriver, initially with special clamp to extract the existing timber piles, then to install and partially drive the sheet piles. From land a Zeppelin 17 m rig with leader mounted

Silty Clay

Fine Sand

Fill

capping beam

existing sea bed - 1.0

tie rods

steel sheet pilesAZ 50

L = 15.75m

-10.00

+3.00

+5.75

+4.60

+6.10

MHW +4.90

MLW +0.50

Coating

+3.3m (AOD) Ground Level

AO

D (m

)

+1.0m

-1.0m

-2.0m

-3.0m

-4.0m

-5.0m

-6.0m

-7.0m

-8.0m

-9.0m

-10.0m

-11.0m

-12.0m

0.0m

+2.0m

+3.0m

Sand fine, laminated, variably silty and clayey, glauconitic, greenish brown with frequent partings and bands of sandy silty clay, scattered fossil shell fragments and occasional small stones(Bracklesham Beds-Eocene)

Sand fine, laminated, variably silty and clayey, glauconitic, dark green grey, with frequent partings and bands of sandy, silty clay and many fossil shell fragments(Bracklesham Beds-Eocene)

Gravel sandy, light brown(Plateau Gravel)

Clay silty, variably sandy, brown with grey patches of silty, clayey gravelly sand, pieces of brick, tile, wood etc. and occasional pieces of rock

Clay silty, grey with brown patches and stones

Turf (0.1m) on topsoil, sandy, silty, clayey, dark brown with stones and brick fragments

Clay silty, sandy, brown with stones, coke and brick fragments, and scattered small peaty and carbonaceous patches

SP

T B

low

s6

72*

* : SPT attempted - 30 blows for 80mm, then no further penetration (large stone?)

Borehole log on ShoreTypical cross section

© R

oyal

Nav

y Su

bmar

ine

Mus

eum

Page 2: HMS Alliance, Restoration - ArcelorMittal · 2018-12-11 · HMS Alliance, Restoration Royal Naval Submarine Museum of Gosport Hampshire | UK HMS Alliance was launched in July 1945,

HMS Alliance, RestorationRoyal Naval Submarine Museum of Gosport Hampshire | UK

Owner Royal Naval Submarine Museum of Gosport

Designer Gifford (Ramboll UK)

Contractor Dean & Dyball (Balfour Beatty)

Steel sheet piles AZ 18 S 355 GP L = 14.6 ~ 15.8 m

AZ 25 S 355 GP L = 12.4 ~ 15.8 m

AZ 50 S 355 GP L = 14.0 & 19.8 m

Quantity ~ 520 tonnes

07

.20

12

- C

S 0

15

- H

MS

Allia

nce

- G

B

vibrodriver was used to pitch and drive the piles. Over water a crane on a floating pontoon used the PVE vibrodriver. There were concerns that installation vibration may cause settlement in the concrete support cradles and so the hydraulic press ZU 100 Stillworker from Watson & Hillhouse was employed to silently and with negligible vibration, drive the sheet piles within 5 m radius of the cradles.

Logistics to deliver the piles to site were very complex, with four points of delivery and numerous water and landside stakeholders to accommodate including Ministry of Defense and a Sail Training School. Most of the piles were trans-shipped in Portsmouth Docks and barged across to the site as required.

The complex shape of the cofferdam dictated a large number of special piles, in conjunction with the numerous sections and lengths of painted and sealed piles to be delivered in the correct order to the multi user water frontage with very tight land side working space, all conspired to make a highly challenging project which was completed professionally and successfully.

Developed Elevation

63.5mm dia. tie rodsyield stress 500MPa

ArcelorMittal Commercial RPS S.à r.l.Sheet Piling | 66, rue de LuxembourgL-4221 Esch-sur-Alzette (Luxembourg) T +352 5313 3105 | F +352 5313 [email protected] | www.arcelormittal.com/sheetpiling

ArcelorMittal Commercial Long UK Ltd.Sheet Piling | 4, Prince’s Way, SolihullWest Midlands B91 3AL | United Kingdom Sales T +44 (0)121 703 3053 | F +44 (0)121 703 0585Technical T +44 (0)121 703 3074 | F +44 (0)121 703 0585