hiroyuki yano - tappi yano research institute ... part b, 1995, proc.2nd intn'l cellulose...
TRANSCRIPT
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Hiroyuki YanoResearch Institute for Sustainable Humanosphere
Kyoto University
Green- nanomaterials for Sustainable Society
Potential of Cellulose Nanofiber-based Materials
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Plant Biomass:1.8x1012ton Crude oil:0.15x1012ton
Plant Biomass: The most abundant organic
resources made of water and CO2 by solar energy
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Wood Cellulose Nanofibers
1 Trillion tons:1x1012 tonsCellulose nanofibers or a cellulose
microfibril bundle in the wood cell wall
(Awano, Kyoto univ.)
The most abundant bio-nanofibers on earth
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・Semi-crystalline extended chains
Young’s modulus:138-141GPa (-200~+200℃)
(T. Nishino et al. J. Polym Sci., Part B, 1995, Proc.2nd Intn'l Cellulose Conf,2007 )
Tensile strength:3GPa → aramid fibers
(Based on D.H. Page, F., El-Hosseiny J. Pulp Paper Sci. 1983)
Thermal expansion coefficient:0.1 ppm/K → quartz glass
(T. Nishino, Personal communication, 2004)
High specific surface area
・High value-added: 0.1 € /kg wood or 0.5 € /kg pulp
→10-20 € /kg?
Cellulose Nanofibers:CNF
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I. Siro´ and D. Plackett, Cellulose, 2010, Received April, 2009
„„microfibrillated cellulose‟‟and its synonyms such as „„nanofibrillar cellulose‟‟,„„cellulose
nanofibers‟‟ and „„cellulose nanofibrils‟‟
Patents and Journal articles on Nanocellulose
?Received April, 2009
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Topics
1.Extraction of cellulose nanofibers
2.Optically transparent materials
3.Structural materials
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Extraction of nanofibers from wood/plant fibers
細胞壁モデル
セルロースミクロフィブリル
セルロース分子鎖細胞壁モデル
セルロースミクロフィブリル
セルロース分子鎖
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1. Fibrillation by a high-pressure homogenizer
Microfibrillated cellulose
(MFC)
Hi-pressure homogenizer
Turbak A F, Snyder F W, Sandberg K R., 1983
• PRESSURE DROP
• SHEAR
• IMPACT
Disk Refiner
60μm
Pulp fiber (NBKP)
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Pulp R2R4
R8R16
R32H2
H14H6
H30
Pulp R2R4
R8R16
R32H2
H14H6
H30
Nanofibrillation of NBKP
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pulp R2 R4
R8 R16 R30
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R30 R30+H2 R30+H6
R30+H14 R30+H22 R30+H30
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R30+H14
Nanofibers observed in wood cell wall
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2. Fibrillation of never-dried pulp (NaClO2 treated)
by a high-pressure homogenizer, 10 passes
Uetani, et al., 2010
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3. Fibrillation by a Grinder
Never- dried pulp
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Cellulose nanofibers
isolated from wood
K. Abe, et al.,
Biomacromolecules, 2007
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Cellulose Nanofiber Sources
Wood (including pulps), Bamboo, Wheat straw, Rice straw,
Potato tuber (pulp), Sugar beet (pulp), Sugarcane bagasse,
Water weed, Hemp, Flax, Ramie, Cotton, etc
K.Abe, 2007
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Sugarcane
Potato tuber
Wood
Sweet potato
Cassava
Rice straw
Sugar beet
Water weed
Sea weed
Comparison of Nanofibers K.Abe, 2007
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1% pulp slurry
5. Nanofibrillation of pulp by kneading
Kneading machine :60rpm, 20min
Solid content:
30%
Yano, 2003
Disk Refiner
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×200 ×2000
×200 ×2000
リファイナー8回処理
リファイナー処理後、混練
×200 ×2000
×200 ×2000
リファイナー8回処理
リファイナー処理後、混練
Yano, 2003
After kneading
Surface fibrillation by refiner ×200 ×2000
×200 ×2000
リファイナー8回処理
リファイナー処理後、混練
×200 ×2000
×200 ×2000
リファイナー8回処理
リファイナー処理後、混練
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Topics
1.Extraction of cellulose nanofibers
2.Optically transparent materials
3.Structural materials
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A component less than one-tenth the size of the
optical wavelength can eliminate scattering
Mechanical Reinforcement of
Transparent Plastic
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Bacterial Cellulose
2μm
Acetobacter
50 nm wide: one-tenth the size of the optical wavelength
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Optically transparent at the fiber content of 60 to 70 %
Refractive indices:
BC: 1.54-1.62
Acrylic resin: 1.49
Epoxy resin: 1.52
(at 587.6 nm)
BC sheet BC/acrylic resin BC/epoxy resin
H.Yano, et al., Advanced Materials, 2005
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・Semi-crystalline extended chains
Young’s modulus:138-141GPa (-200~+200℃)
(T. Nishino et al. J. Polym Sci., Part B, 1995, Proc.2nd Intn'l Cellulose Conf,2007 )
Tensile strength:3GPa → aramid fibers
(Based on D.H. Page, F., El-Hosseiny J. Pulp Paper Sci. 1983)
Thermal expansion coefficient:0.1 ppm/K
(T. Nishino, Personal communication, 2004)
→ quartz glass
Cellulose Nanofibers
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Comparison with Commercial Transparent Materials
* : BC + epoxy resin
** : BC + Phenolic resin
2.210-15-3-10Glass
1.2-1.4460**325*3-7BC/resin sheet
1.6180-250120-17027PET
1.05704660-80Polystyrene
1.282-9260-7060-70Polycarbonate
Density
g/cm3
Bending
Strength
MPa
Tensile
Strength
MPa
TEC
ppm/k
2.210-15-3-10Glass
1.2-1.4460**325*3-7BC/resin sheet
1.6180-250120-17027PET
1.05704660-80Polystyrene
1.282-9260-7060-70Polycarbonate
Density
g/cm3
Bending
Strength
MPa
Tensile
Strength
MPa
TEC
ppm/k
CTE
CTE : Coefficient of thermal expansion
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As strong as steel, as thermally stable as glass, and
as bendable as plastics
1μm1μm
Optically transparent composites
reinforced with bacterial cellulose
H. Yano, et al., Advanced Materials, 2005
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Application:
Substrate for OLED (Organic Light-Emitting Diode)
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Wood Cellulose Nanofibers
1 Trillion tons:1x1012 tonsCellulose nanofibers or a cellulose
microfibril bundle in the wood cell wall
(Awano, Kyoto univ.)
The most abundant biomass resource on earth
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Nanofibers observed in wood cell wall
Cellulose nanofibers
isolated from wood
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1% Never-dried Pulp SlurryGrinder treatment
Vacuuming filtration
Acrylic Resin impregnationNanocomposites
Fiber content::5-90 wt%
UV cure
Preparation of Cellulose Nanofiber Composites
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Optically transparent composites
reinforced with wood cellulose nanofibers
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Wood Nanofiber Bacterial Cellulose
Density
(g/cm3)
Light
Transmittance1
(%)
CTE2
(10-6 oC-1)
E
(GPa)
Tensile
Strength
(MPa)
Wood Nanofiber
Composites1.4 82.3 9.8 16.3 283
Bacterial Cellulose
Composites1.4 83.7 6.0 21.0 325
1600nm、220~150℃S. Iwamoto, et al., Biomacromolecules (2007)
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Passivation Film
Organic Layers
SiON Barrier Film
Resin (Smoothing Layer)Wood Cellulose Nanocomposites
Anode
Cathode
Device structure
Luminescence of an OLED
deposited on the wood nanofiber-composite
Y. Okahisa, et al., Comp. Sci. Technol. (2009)
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Joint Research Between Oji paper and Mitsubishi Chemical
Aiming the Commercialization of
Optically Transparent Cellulose Nanofiber Film 2010.Jan.7
Joint Research work on the production of cellulose nanofibers reinforced composites
http://www.ojipaper.co.jp/release
Pulp
Resin
Impregnation
Raw
Materials
Nanofibers
Nanofibers
sheetNanofibers
composite
Production flow
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Optically Transparent Sheet, as foldable as paper !
M. Nogi, et al., Advanced Materials (2009)
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Densely Packed Cellulose Nanofiber Sheet
1wt% nanofiber suspension
Cellulose nanofibers(15nm width)
Cellulose nanofiber sheet prepared by filtration and hot pressing
Sheet density : 1.53g/cm3
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Surface smoothing by polishing
Air cavity
Rough surfaceScattering light
Translucent nanofiber sheet
Polished surface
Transparent nanofiber sheet
Cavities are small enough to avoid light scattering
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Nanocomposite and Nanofiber sheet
Fibers are small enough to avoid light scattering
Cavities are small enough to avoid light scattering
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Transparent Nanofiber Paper
Nanofiber sheet“21st century paper”
Pulp sheet“Traditional paper”
M. Nogi, et al., Advanced Materials (2009)
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A demonstration of production of OLED by R2R process
(GE, USA, Press Release, 13 March, 2008)
A future FPD processing; Continuous “Roll to Roll”
R2R process:simple and inexpensive.
R2R processing enables thecontinuous deposition offunctional materials such assemiconductor, transparentconductive films and gas barrierfilms on a roll of substrate.
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In future, electronic devices will be printed
by like a newspaper printing process
on cellulose nanofiber papers,
and information will be taken out
from cellulose nanofibers paper
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Topics
1.Extraction of cellulose nanofibers
2.Optically transparent materials
3.Structural materials
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Challenge:Green Nanocomposites for Automotive Parts
- Reduction of CO2 emission -
Green Nanocomposites
Average weight:1200kg
100kg↓
Total 120kg↓ (10% weight reduction)
ナイロン 2
塩ビ 2
ポリウレタン20
ABS 5
EVA 4
6
約100
kg/台
その他
PP
49%
PE
12
ナイロン 2
塩ビ 2
ポリウレタン20
ABS 5
EVA 4
6
約100
kg/台
その他
PP
49%
PE
12
塩ビ 2
ポリウレタン20
ABS 5
EVA 4
6
約100
kg/台
その他
PP
49%
PE
12
Exterior
Interior
20kg↓
Green Nanocomposites
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Car weight, kg
1.2t →1.0t 12km/L→15km/L
10% weight reduction improves fuel efficiency by 10%
Fu
el e
ffic
ien
cy k
m/lite
rThe Reduction of Body Weight Improves Fuel-efficiency
Reduce CO2 emission (from automotive) by 10%↓
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Structural purpose
1.CNF Reinforced Thermosetting Resin
2.CNF Reinforced Thermoplastic Resin
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Stirring with water(0.2% in weight)
Vacuum filtering
Oven-drying: 70oC
Air drying –Vacuum drying: 50oC
PF resin Impregnation (MW=3,351)
at 20oCHot pressing
160oC, 30min,50MPa.
Finished sample
Preparation of Cellulose NF/PF composites: Sheet molding
AN. Nakagaito, et al., Applied Physics A (2005)
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0
100
200
300
400
500
600
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
Strain, mm/mm
Str
ess,
MP
aMg alloy:AZ91, ρ:1.8
Soft Steel:SS400,ρ:7.8
GFRP, Chopped,ρ:1.2
Polycarbonate,ρ:1.2
Starch
PF, ρ:1.4
PLA
Cellulose NF-based Composites vs Conventional Materials
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Grinder treated After removal of Lignin , CTMP
Chemi-Thermomechanical pulp, CTMP with a lignin content of 28%
(Abe, et al., Comp. Sci.Technol, 2009)
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Stress–strain curves of CTMP molded
products pressed at 120, 160, 180 ˚C.
Visible light transmittance of the
CTMP molded product pressed at
180 ˚C.
100% wood nanocomposites
Chemi-Thermomechanical pulp, with a lignin content of 28%
(Abe, et al., Comp. Sci.Technol, 2009)
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Chemi-Thermomechanical pulp, with a lignin content of 28%
Grinder treated
20% CTMP+PF rsein
(Sasagawa and Yano, 2009)
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0
20
40
60
80
100
120
140
0 0.01 0.02 0.03S
tress(M
Pa)
Strain
Filler content:20%
molded at 160C, 20MPa, 5min
- Wood flour +PF
- CTMP +PF
- Grinder Treated
CTMP+PF
transfer molding
Filler Density
(g/cm3)
Young’s
modulus (GPa)
Bending
strength (MPa)
Wood Powder 1.33 4.7 73.5
CTMP 1.33 4.5 69.5
Grinder treated
CTMP1.35 5.3 115.3
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Structural purpose
1.CNF Reinforced Thermosetting Resin
2.CNF Reinforced Thermoplastic Resin
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0
10
20
30
40
50
60
70
80
0 0.02 0.04
Strain
Str
ess
(MP
)
Tensile strength of MFC reinforced
amorphous PLA. MFC:10%
Neat PLA
MFC reinforced PLA
100
1000
10000
40 60 80 100 120
Sto
rag
em
od
ulu
s (
MP
a)
Temperature (℃)
20%10%
3%PLA
5%
MFCcontent
(Iwatake, et al., Comp. Sci. Technol, 2008) (Lisman, et al., Comp. Sci.Technol, 2009)
CNF Reinforced PLA
MFC: 10 wt%
Temperature dependency of strage
modulus of MFC reinforced
crystallized PLA
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01020
30405060
7080
0 0.01 0.02 0.03 0.04 0.05
ひずみ
応力(
MPa)
Strain
Str
ess (
MP
a)
PLA
Acetylated MFC (DS:0.35), 5%
Acetylated MFC (DS:1.2), 5%
Untreated MFC, 5%
Takagi and Yano, 2006
Amorphous PLA
Acetylated CNF Reinforced PLA
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No Sample Young's
ModulusSD Max Stress SD Strain SD
GPa MPa %
1 PLA 3.56 0.06 58.6 3.1 16.3 4.0
2 PLA/10MFC 3.80 0.04 55.0 1.6 1.9 0.1
3 PLA/20MFC 4.25 0.19 64.2 2.2 2.2 0.2
4 PLA/30MFC 5.13 0.14 66.3 1.7 2.1 0.1
Yano et al., 2006
Melt-compounding of PLA powder/MFC
using Twin Screw Extruder
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二軸押出機(BNFの製造)
Refiner treated Pulp
Nanofibrillation using twin screw extruder
10μ m
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Polypropylene:PP
additives
Refiner treated Pulp:NBKP
PP: ca 60% of plastics used for automotive parts
Preparation of Cellulose NF/PP composites:
Injection molding
Nanofibrillation & Compounding
Twin Screw Extruder
Allowing nanofibriilation and
well-mixed compounds, Injection Molding
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0
20
40
60
80
0.0 2.0 4.0 6.0
Strain(%)
Stress(M
Pa)
+CNF30% +additives
+ Pulp 40% +additives
PP
CNF Reinforced Polypropylene
Comparison of CTE (23-100℃)
Density
(g/cm3)
CTE
(ppm/K)
Polypropylene:
PP0.91 130
PP+CNF30%
+additives1.09 28
PP+Pulp40%
+additives1.07 38
Alluminum
alloy2.8 24
Suzuki, Yano, et al., 2010
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CNF Reinforced Polyethylene
Comparison of CTE (23-100℃)
Density(g/cm3)
CTE(ppm/K)
HDPE 0.96 222.2
HDPE
+additives
+MFC20%
1.06 26.9
0
10
20
30
40
50
0 2 4 6 8
Strain(%)
Stress(M
Pa)
HDPE
+CNF10% +additives
Suzuki, et al., 2010
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CNF Reinforced Body
(Bio-plastic)
CNF Reinforced Tire
(Natural Rubber)
CNF Reinforced
Window
Future Application of Cellulose Nanocomposites
300kg reduction of automobile body weight
improves fuel consumption by 20%
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Concluding Remarks
0
100
200
300
400
500
600
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
Strain, mm/mm
Str
ess,
MP
a
Mg alloy:AZ91,
ρ :1.8
Soft Steel:SS400,ρ :7.8
GFRP, Chopped,ρ :1.2
Polycarbonate,ρ :1.2
Starch
PF
PLA
0
100
200
300
400
500
600
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
Strain, mm/mm
Str
ess,
MP
a
Mg alloy:AZ91,
ρ :1.8
Soft Steel:SS400,ρ :7.8
GFRP, Chopped,ρ :1.2
Polycarbonate,ρ :1.2
Starch
PF
PLA
Mg alloy:AZ91,
ρ :1.8
Soft Steel:SS400,ρ :7.8
GFRP, Chopped,ρ :1.2
Polycarbonate,ρ :1.2
Starch
PF
PLA
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Cellulose Nanofibers
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To survive this century, we have to create new materials beyond our
capability. Combination of 0.1 % human being job and 99.9% tree’s job.
Green Nanomaterials
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Whenever we want to reach a new world, wood takes us.
http://www.inoues.net/science/war.html
by Yano 2010
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Thank you
Acknowledgment: This work was partly supported by
1) Grant-In-Aid from the Integrative Industry-Academia Partnership between Kyoto
University and five companies (Nippon Telegraph and Telephone
Corporation, Pioneer Corporation, Hitachi, Ltd., Mitsubishi Chemical
Corporation, and Rohm Co., Ltd.),
2) Matching Fund of NEDO and five companies (Oji Paper Co., Ltd., Nippon Paper
Industries Co., Ltd., Mitsubishi Chemical Corporation, DIC Co., and Sumitomo
Rubber Industries Co., Ltd.