high-performance rubber: key material for “green...
TRANSCRIPT
High-performance rubber: key material for “Green Tires”
Dr. Joachim Grub Head of Performance Butadiene Rubbers business unit
São Paulo, March 4, 2013
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LANXESS PBR – top solutions meeting future mobility needs
Market Sales by end use PBR overview Key figures: Sales: >€500 m Capacity: >900kt/a
Employees: >1,000 Customers: >250
Product groups: Polybutadiene rubber
(PBR) Styrene-butadiene rubber
(S-SBR and E-SBR)
Global nameplate capacity: ~10,600kt1
Plastics 11%
Tire & retread
72%
Technical rubber
10%
Lifestyle & leisure
7%
[BU sales]
Global demand growth (CAGR 2012-2017)2 for
S-SBR and Nd-PBR ~10%
1 IHS Chemicals 2012; 2 LANXESS estimates based on IHS Chemicals 2012
LANXESS is the leading supplier of high-performance rubbers
High-end rubber needed to improve overall tire performance
Grip RR**
E A E E
B E E E E B B B
1 � 2 � 3 � 4 � 5 � 6 �
Rolling resistance still underperformed
LANXESS solutions to reduce rolling resistance
Effect of LANXESS high-end rubbers in treads
Rolling resistance coefficient
Standard rubber
LXS HP rubber
Durability coefficient
Standard rubber
LXS HP rubber
Rolling resistance accounts for 20%-30% of fuel consumption
Selected tire* classifications by grip and rolling resistance
Durability Wet Grip
Nd-PBR
General Purpose Rubber
Rolling Resistance Reduction
Nd-PBR & S-SBR
Source: GTÜ and ACE; * Six of the leading global tire producers; ** Rolling resistance
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Nd-PBR and S-SBR – enabling high-performance “Green Tires”
PBR production technologies lead to:
– Nd-PBR with high molecular weights and low poly-dispersities
– Rubber with superior performance / processing balance, e.g. via patented “Mooney Jump Reactions”
– Tailor-made S-SBR via fine tuning of macro- and microstructures and functionalization
Characteristics Products Tire industry applications Nd-PBR
S-SBR
Outstanding abrasion resistance
Reduced rolling resistance
Excellent strength
High crack resistance
Excellent wet grip
Reduced rolling resistance
Good abrasion characteristics
Superb mechanical properties
Tread
Tread Under-
tread Sidewall Carcass Bead-
region
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LANXESS PBR – global footprint with world-class manufacturing base
Growing with our customers BU PBR: production site BU PBR: technical & marketing center
Cabo de Santo Agostinho, BR
Triunfo, BR Duque de Caxias, BR
Port Jérôme, FR Dormagen, GE
Orange, US
Singapore
Serving current and future requirements of performance-oriented customers
Emerging markets shift towards performance applications – LANXESS has strong footing in BRICs
Strategic investments underpin excellent position
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Converting production in Triunfo from E-SBR to S-SBR
Production of the latest grades of S-SBR as of the end of 2014
Investment of EUR 80 million – financed from the company’s cash-flow
Up to 500 temporary workers needed during conversion phase
A regular supply of E-SBR will be maintained from the company’s plant in Duque de Caxias in Brazil with a capacity sufficient to fulfill the entire demand of the Brazilian market
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New capacities to meet the strong demand for “Green Tires”
4th largest market & 6th largest producer in the world
6% annual car production growth expected until 2020
5.2% of total GDP & 22% of industry
63 million vehicles produced until 2011 (54 years of activity)
26 automakers, 500 autoparts manufacturers, 53 plants, 4,554 dealers
US$ 50.5 billion invested (1994-2011) and US$ 60 billion investment estimated between 2013-2017
66.9 million tires produced in 2011
Tires market boosted by growth in vehicle production
Promising future for automotive and tire industry in Brazil
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Sources: ANFAVEA; ANIP; ABLA; Valor Econômico
Tire Labeling planned to be implemented in October 2016
Inovar-Auto – new automotive regime between 2013-2017
Aim: more energy efficient vehicles
LANXESS sales of high-performance rubber for green tires boosted by Tire Labeling and Inovar-Auto
Strategy driven by the Tire Labeling Program and the Inovar-Auto
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Green tires alone reduce fuel consumption up to 7%
Inovar-Auto goal: minimum improvement of 12% in energy efficiency of the fleet by 2017
The leading supplier of high-performance rubbers for “Green Tires”
Future-oriented investments with proximity to key markets
LANXESS S-SBR and Nd-PBR enable high-performance tires
Satisfying the increasing demand for high-performance rubbers
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