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Page 16.1
HEATERS
TABLE OF CONTENTS
HEATER PLUMBING - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.4
HVAC UNIT - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.7
BLOWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.10
PUMP - HEATER, BOOSTER - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.11
HVAC DUCTING - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.12
INTERIOR DEFROSTER DUCTS
END 4/24/06 (DRIVER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.13
4/24/06 THRU 11/16/07 (DRIVER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.14
11/16/07 TO PRESENT (DRIVER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.15
END 11/16/07 (PASSENGER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.16
START 11/16/07 (PASSENGER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.17
STEPWELL HEATER ASSEMBLIES
#TBB 104947 - END 10/03/05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.18
#TBB 122674 - START 10/03/06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.20
GRILLE CHART, STEPWELL HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.22
UNDERSEAT / STEPWELL HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.23
VENT, BEZEL BOX WITH LOUVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.24
UNDERSEAT HEATER ASSEMBLIES
#TBB 103967, 50,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.25
#TBB 100843, 84,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.26
Page 16.2
WALL-MOUNTED HEATER ASSEMBLIES
#TBB 115501, REAR, 40,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.27
#TBB 134187, REAR, 40,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.28
MISCELLANEOUS FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.29
BULKHEAD FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.30
PARALLEL TEE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.32
WORM GEAR HOSE CLAMP CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.34
CONSTANT TORQUE CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.35
HOSE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.36
HEATER HOSE COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.37
HEATERS
TABLE OF CONTENTS
Page 16.3
NOTES
HEATERS
Page 16.4
HEATER PLUMBING - FCCC
10
11
12
7
7
4
73
7
7
4
25
7
11
1
2
8
11
12
13
9
8
10, 11
11
*GENERIC VIEW - DOES NOT INCLUDE ALL VARIATIONS OF PLUMBING / COMPONENT CONFIGURATIONS. CONSULT PARTSPRO
FOR UNIT SPECIFIC INFORMATION.
HEATERS
Page 16.5
HEATER PLUMBING - FCCC
ITEM # PART # DESCRIPTION
1 A05-26994-000 Assembly - Manifold, Heater
2 A23-13181-075 Valve - Assembly, Tee Handle
3 23-12386-016 Fitting - 45o, 3/4 NPT x 1" Hose
4 23-09340-003 Elbow - 90o, BR, 16 HB / 12 MPT, VS
5 23-11317-002 Valve - Truck, Seat Style, 3/8 x 3/8
6 22-58296-000 Valve - Fill, Heater Circuit
7 BRZ CT9416 Clamp - Stainless Steel Constant Torque
8 23-09132-010 Clamp - Hose .56-1.06
9 23-09132-012 Clamp - Hose .69-1.25
10 BEN 476445028 Tube - Reflective Sleeve; 1.50", Heat Shield
11 48-25122-100 Hose - Heater, Blue Stripe, 1.0" ID
12 48-25122-062 Hose - Heater, Blue Stripe, .63" ID
13 48-25122-075 Hose - Heater, Blue Stripe, .75" ID
14 A05-26996-000 Assembly, Heater Manifold
15 PH 736914 O-Ring, Diam. 19.05
16 PH 668189 O-Ring, Diam. 15.88
HEATERS
Page 16.6
NOTES
HEATERS
Page 16.7
HVAC UNIT - FCCC
9
8
ITEM # PART # DESCRIPTION
8 22-62199-000 Filter - HVAC
9 A22-62180-000Blower Assembly - HVAC
(See parts breakdown on page 16.8-16.9.)
HEATERS
Page 16.8
HVAC UNIT - FCCC
5
1
73
4
7
6
3
2
6
6
1
HEATERS
Page 16.9
HVAC UNIT - FCCC
ITEM # PART # DESCRIPTION
1 A22-63849-000 Assembly - Main Unit, H/O Base
2 VCC-T1001837R Heater Core Assembly Service Kit
3 VCC 32000022 Actuator
4 VCC T1001840F Evaporator Cover - Heater Cover, Service
5 VCC T1001842N Harness - Kit, Heater Service
6 VCC 84000105 Seal Kit
7 VCC 84000113 U-Nut, 10 Pk.
8 22-62199-000 Filter - HVAC
9A22-62180-000
Same as TBB 120198
Blower Assembly - HVAC
(See exploded illustration on page 16.8.)
HEATERS
Page 16.10
BLOWER ASSEMBLY - HVAC UNIT
ITEM # PART # DESCRIPTION
9A22-62180-000
Same as TBB 120198Blower Assembly - HVAC
10 BSM 175 0070 Bracket - Motor - Blower, HVAC
11 BSM 203412 Motor - Blower, HVAC
12 BSM 521023 Gasket - Blower, HVAC
13 BSM 521024 Gasket - Panel, Blower, HVAC
14 BSM 521027 Guard - Edge, Housing, Blower
15 BSM 563500 Blower Wheel, HVAC
16 BSM 651313 Control Module - Blower Assembly
17 BSM 870448 Housing - Blower, HVAC
18 BSM 600114 Screw #10 16 x 3/4", Hi-Lo
19 BSM 616300 Nut - Keps, 1/4-20
20 BSM 607600 Nut - Keps, 10-32
21 BSM 8200200 Screw #8 x .5, Cross Rec pan Head
N/S BSM 660775 Harness - Jumper
16
17
14
15
13
11
12
10
18
19
20
21
9
HEATERS
Page 16.11
PUMP - HEATER, BOOSTER - FCCC
1
3
4
2
5
3
5
ITEM # PART # DESCRIPTION
1 A22-61859-000 Pump - Booster
2 22-63766-000 Bracket - Booster Pump
3 23-12691-002 Clamp - SPR STL, 1" Hose
4 23-09130-022 Bracket - Standoff, .433 x .281, Angle
5 23-13482-002 Tie - Fir Tree Mtd, 6.5-7.0MM, FT7
HEATERS
Page 16.12
HVAC DUCTING - FCCC
2
1
ITEM # PART # DESCRIPTION
1 A22-54817-001 Duct - Air Intake Plenum, w/ Ribs
2 VCC 84000127 Valve, Evacuator
HEATERS
Page 16.13
INTERIOR DEFROSTER DUCTS
END 4/24/06 (DRIVER'S SIDE)
ITEM # PART # DESCRIPTION
1 TBB 119864 Duct Assembly, Defrost, Driver Window
TBB 119660 Duct, Driver Window, Back Half
TBB 119659 Duct, Driver Window, Front Half
1
HEATERS
Page 16.14
INTERIOR DEFROSTER DUCTS
4/24/06 THRU 11/16/07 (DRIVER'S SIDE)
ITEM # PART # DESCRIPTION
1 TBB 125182 Duct Assembly, Defrost, Driver Window
1
HEATERS
Page 16.15
INTERIOR DEFROSTER DUCTS
11/16/07 TO PRESENT (DRIVER'S SIDE)
1
2
ITEM # PART # DESCRIPTION
1 TBB 135145 Duct Assembly, Defrost, Driver's Window
2 TBB 137730 Screw, Hi-Lo, #6 x 0.50" Pan Head
HEATERS
Page 16.16
INTERIOR DEFROSTER DUCTS
END 11/16/07 (PASSENGER'S SIDE)
1
ITEM # PART # DESCRIPTION
1 TBB 53001576 Louver - Round Defroster
2 TBB 112131 Cap - Black Nylon, Switch Cabinet, Right Side
2
HEATERS
Page 16.17
INTERIOR DEFROSTER DUCTS
START 11/16/07 (PASSENGER'S SIDE)
1
ITEM # PART # DESCRIPTION
1 TBB 133949 Duct Assembly, Defrost, Right Side
2 TBB 133950 Duct Cover, Defrost, Right Side
3 TBB 69006123 Fastener, 1/4" Nylon
2
3
HEATERS
Page 16.18
HEATER ASSEMBLIES, STEPWELL, #TBB 104947
END 10/03/05
10
12
9
6
5
4
8
11
1
312
13
15
12
HEATERS
Page 16.19
HEATER ASSEMBLIES, STEPWELL, #TBB 104947
END 10/03/05
ITEM # PART # DESCRIPTION
1 BSM 108442 Coil, Heater
2 BSM 454793 Plate, Cover
3 BSM 454795 Plate, Heater Coil
4 BSM 520159 Grommet, Split U
5 BSM 520973 Gasket, Heater Coil
6 BSM 520974 Gasket, Coil
7 BSM 526431 Filter, Air
8 BSM 530846 Assembly - Blower/ MTA-12V
9 BSM 600154 M10 x 5/8 Truss, Quadrex 2/2
10 BSM 607600 Nut, 14-32 Keps
11 BSM 660743 Wire Harness, Blower
12 BSM 529500 Gasket, Bulk
13 BSM 870214 Weldment, Case
N/S BSM B360113 Tie - Plastic
15 BSM 585444 Decal
9
12
7
12
12
6
2
HEATERS
Page 16.20
HEATER ASSEMBLIES, STEPWELL, #TBB 122674
START 10/03/05
10
12
9
6
5
8
1
3
12
13
1412
HEATERS
Page 16.21
HEATER ASSEMBLIES, STEPWELL, #TBB 122674
START 10/03/05
ITEM # PART # DESCRIPTION
1 BSM 108442 Coil, Heater
2 BSM 454793 Plate, Cover
3 BSM 454795 Plate, Heater Coil
4 BSM B300648 Cover, Conduit
5 BSM 521043 Gasket, Heater Coil
6 BSM 521042 Gasket, Coil
7 BSM 526431 Filter, Air
8 BSM 530846 Assembly - Blower Motor
9 BSM 600154 Screw - M10 x 5/8 Truss, Quadrex 2/2
10 BSM 607600 Nut, #10 14-32 Keps
11 BSM 616700 Clip - Tinerman
12 BSM 521041 Gasket Material, Bulk
13 BSM 870801 Weldment, Case
14 BSM 585444 Decal
9
12
7
12
12
6
2
4
11
HEATERS
Page 16.22
GRILLE CHART, STEPWELL HEATER
PART # A SLOTS DESCRIPTION
TBB 122658 8.80 14 Upper Grille, Stepwell Heater
TBB 122659 13.80 23 Lower Grille, Stepwell Heater
HEATERS
O .20
TYP
.50 TYP
.35 TYP
.25 TYP
.70
TYP
3.40
4.00
R .50 TYP
A
Page 16.23
HEATER, UNDERSEAT / STEPWELL
3
65
7
1
2
4
7
ITEM # PART # DESCRIPTION
1 TBB 103967 Heater, Underseat
2 TBB 26002371 Heater Hose Cover 15.0" Long
3 TBB 136786 Cover, Hose and Fittings
4 TBB 136865 Duct Assembly, Transition
5 TBB 136787 Cover, Front Side
6 TBB 136788 Cover, Back Side
7 TBB 148826 Plenum, Air, Stepwell Heater, Underseat
HEATERS
Page 16.24
VENT, BEZEL BOX WITH LOUVER
PART # DESCRIPTION
TBB 60003622 Vent, 5.64" Long Bezel Box with Louver
HEATERS
Page 16.25
HEATER ASSEMBLY, UNDERSEAT, 50,000 BTU, #TBB 103967
ITEM # PART # DESCRIPTION
1 TBB 85660384 Heater Coil
2 BSM 203307 Motor - 12V CWSE
3 BSM 454857 Plate - Conduit
4 BSM 520412 Grommet
5 TBB 85660385 Air Filter
6 BSM 530757 Fan Guard
7 TBB 85660382 Fan Blade, 10"
8 BSM 585444 Decal - Name & BTU
9 BSM 600154 Screw, #10 x 5/8" Truss
10 TBB 85690078 Locknut, 310 x 5/8"
11 BSM 660746 Wire Harness
12 BSM 870249 Weld Assembly, Case
12
6
9
2
10
9
3
8
11
4
7
1
5
HEATERS
Page 16.26
HEATER ASSEMBLY, UNDERSEAT, 84,000 BTU, #TBB 100843
ITEM # PART # DESCRIPTION
1 TBB 85660377 Heater Coil
2 BSM 203397 Motor - 12V CWSE
3 BSM 520412 Grommet, 15.88 ID x 36.0 OD
4 TBB 85660380 Air Filter
5 BSM 530757 Fan Guard
6 TBB 85330382 Fan Blade, 10"
7 BSM 585444 Decal - Name & BTU
8 BSM 870248 Assembly, Case
9 BSM 660745 Harness, Wire
N/S BSM 600154 #10 x 5/8 Truss, Quadrex 2/2
N/S BSM 607600 Locknut, #10 x 5/6" Truss, Quadrex 2/2
N/S BSM 454857 Plate - Conduit
6
5
29
7
3
8
1
4
HEATERS
Page 16.27
HEATER ASSEMBLY, WALL-MOUNTED, REAR, 40,000 BTU, #TBB 115501
ITEM # PART # DESCRIPTION
1 BSM 108336 Heater Coil
2 BSM 433513 Late, Filter Cover
3 BSM 525801 Filter, Air
4 BSM 530277 Assembly, Blower Motor - 12V
5 BSM 533500 Grommet, 1.5" I.D.
6 BSM550588 Tube, 1.0" O.D. x 7.5" Long
7 BSM 560169 Hose, Gates Blue Strip - 25.4
8 BSM 572360 Grommet, 7/8" Dia.
9 BSM 585444 Decal, Name & BTU
10 BSM 600154 Screw, 310 x .625 Truss
11 BSM 630053 Clamp, 320 Hose
12 BSM 660773 Harness Wire
13 BSM 869064 Weldment, Cover
14 BSM 869065 Weldment, Case
15 BSM 520795 Grommet, 1.43" Dia.
6
15
2
9
11
3
8
1
14
8
7
12
103
5
10
13
HEATERS
Page 16.28
HEATER ASSEMBLY, WALL-MOUNTED, REAR, 40,000 BTU, #TBB 134187
ITEM # PART # DESCRIPTION
1 BSM 108336 Heater Coil
2 BSM 453513 Plate - Filter Cover
3 BSM 525801 Air Filter
4 BSM 530277 Blower Motor Assembly, 12V
5 BSM 533500 Grommet, 1.5" ID
6 BSM 550588 Tube, 1" OD X 7.5" Long
7 BSM 560169 Hose, Gates Blue Stripe
8 TBB 66000674 Grommet, 7/8" Dia.
9 BSM 585444 Decal, Name & BTU
10 TBB 85660767 Screw, #10 x .625 Truss Head
11 BSM 630053 Hose Clamp, #20
12 BSM 1000004991 Wire Harness
13 BSM 869064 Weldment Cover
14 BSM 869065 Weldment Case
15 BSM 520795 Grommet, 1.43" Dia.
6
15
2
911
4
10
1
14
8
7
12
103
5 13
HEATERS
Page 16.29
MISCELLANEOUS FITTINGS
TBB 66000471 - VALVE,- 3/4 BALL-TYPE, HEATER TBB 66000471 - VALVE, 3/4 BALL-TYPE, HEATER
.88
1.1
3
2.08
1.17
TBB 136144 - SOLENOID VALVE, ELECTRICAL W/ 1"
HOSE BARB FITTING
HEATERS
Page 16.30
BULKHEAD FITTINGS
TBB 117045 - BULKHEAD FITTING, THRU FLOOR 1.00"
HEATER HOSE
TBB 123178 - BULKHEAD FITTING, THRU FLOOR 1.00"
HEATER HOSE
Replaces TBB 117045
HEATERS
TBB 105208 - BULKHEAD FITTING, THRU FLOOR 1.00"
HEATER HOSE
TBB 123179 - BULKHEAD FITTING, THRU FLOOR 1.00"
HEATER HOSE
Replaces TBB 105208
Page 16.31
HEATERS
BULKHEAD FITTINGS
TBB 126404 - BULKHEAD FITTING, THRU FLOOR 1.00"
ID HEATER HOSE, REAR OF BUS
Page 16.32
PARALLEL TEE ASSEMBLY
4
21
3
5
5
5
4
Front of Bus
3
HEATERS
Page 16.33
PARALLEL TEE ASSEMBLY
TBB 116277 - PARALLEL TEE ASSEMBLY 1.00" ID HEATER HOSE, HI MILER CONSTANT TORQUE
ITEM # PART # DESCRIPTION
1 Refer to Hose Chart for Specific Hose Type
2 Refer to Hose Chart for Specific Hose Type
3 TBB 66001649 Hose Tee, 1.00" Glass
4 TBB 66000366 Flow Restrictor, Heater, 5/16 x 1.00"
5 Refer to Clamp Chart for Specific Clamp
HEATERS
Page 16.34
WORM GEAR HOSE CLAMP CHART
Part # ID Range WIDTH HEX SCREW MATERIAL VENDOR VENDOR PART # WEIGHT
TBB 119134 7/16" to 25/32" .5000 Stainless Breeze 64006 0.018
TBB 61190155 9/16" to 1 1/16" .5000 Stainless Breeze 64012 0.019
TBB 61190163 11/16" to 1 1/4" .5000 Stainless Breeze 64012 0.020
TBB 26037365 13/16" to 1 1/2" .5000 Zinc Plated Breeze 62016 0.021
TBB 61190158 13/16" to 1 1/2" .5000 Stainless Breeze 64016 0.021
TBB 61190459 1 1/16 to 2" .5000 Stainless Breeze 64024 0.023
TBB 61190159 1 9/16" to 2 1/2" .5000 Stainless Breeze 64032 0.027
TBB 61190162 2 1/16" to 3" .5000 Stainless Breeze 64040 0.031
TBB 61480289 2 1/2" to 5 1/2" .5000 Stainless Breeze 64080 0.035
TBB 61190424 2 9/16" to 3 1/2" .5000 Stainless Breeze 64048 0.034
TBB 61190693 3 9/16" to 4 1/2" .5000 Stainless Breeze 64064 0.040
HEATERS
Page 16.35
CONSTANT TORQUE CLAMP
PART # ID RANGE BAND WIDTH HEX SCREW MATERIAL VENDOR VENDOR PART #
TBB 66001163 1" 9/16" Stainless Breeze CT9416
HEATERS
Page 16.36
HOSE CHART
PART # DESCRIPTION
TBB 26074365 Hose, Heater, 1" ID, Black
TBB 66000390 Hose, Heater, 1" Hi-Miler, Blue
TBB 66004515 Hose, Heater, 1" ID, Gates Blue Stripe
BULK LENGTH
1,100 FOOT COIL
HEATERS
Page 16.37
HEATER COVERS
PART # A DESCRIPTION
TBB 116585 31.50 Cover, Heater Hose
TBB 116586 61.50 Cover, Heater Hose
PART # DESCRIPTION
TBB 116591 Cover, Heater Hose Front Bulkhead
PART # DESCRIPTION
TBB 120701 Cover, Heater Hose Rear Bulkhead
16.50 xC C
A
B
O .19.20
2x R.06
I.S.R.
.50 4.25
R.50
.50
2.0
6
HEATERS
Page 16.38
HEATER COVERS
PART # DESCRIPTION
TBB 133583 Cover, Underseat Heater w/ Vertical Hose
PART # DESCRIPTION
TBB 120212 Hose Cover, Wheelhouse, Plywood Floor
PART # DESCRIPTION
TBB 136295 Hose Cover, Wheelhouse, Plywood Floor, Blk
HEATERS
Replaces TBB 120212