headquarter in o porriño, spain censa_oct_17.pdf · headquarter in o porriño, spain--transmission...
TRANSCRIPT
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HEADQUARTER in O Porriño, Spain
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WHO WE ARE
CITIC Censa is a heavy steel-works company establishedin 1965 in the traditionalindustrial area of Vigo,Northwest of Spain.
EMPLOYEES: 170
EXPORTATION: almost 100 %
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WHO WE ARE
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Dirección General
Juan J. Agulla
Vicedirección General
Ana Alonso
Contabilidad
Marta Costas +1
RRHH
Brenda Senra +1
PRL / MA
Dolores Soto +2
IT
Miguel Buján +1
Dirección Comercial
Comercial
Rubén da Silva
Proyectos
Emma Rodríguez
Irene Rodríguez
Presupuestos
J.M. Lorenzo +1
Planificación
Calidad
José Vázquez
I+D
Carlos Mulé
Dirección de Planta
Producción
Alba Rodríguez
Métodos
Juan C. Domínguez
Ingeniería
Alejandro Valverde
Compras
Hernán Gulías
Soldadura
Carmen Quintana
Mantenimiento
Alberto Chamorro
Asistente Dirección
Victoria Rey
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QUALITY CERTIFICATES - ISO
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ISO 9001ISO 1090-2ISO 3834-2
MOST RECENT CERTIFICATIONS:• ISO 14001 – DEC 2017• OSHAS 18001 – DEC 2017
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QUALITY CERTIFICATES - ASME
ASME S STAMPASME U STAMP
ASME U2 STAMP
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CONSTRUCTION CODES
Offshore StructuresDNV-OS-C401
Steel StructuresEN-1090-2AWS D1.1
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Pressure VesselsASME VIII Div.1ASME VIII Div.2ASME IEN-13445AD-MerkblättBS-5500CODAPStoomweze
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ENGINEERING AND QUALITY DEPARTMENT
2 International Welding Engineers (IWE’S)
25 Engineers: Mechanical Engineers, Construction Engineers
35 Registered welders certified according to EN 287, ASME IX, AWS D1.1, DNV C401
NDT personnel certified (5 NDT OperatorsLevel II) according to SNT-TC-1A and EN 473 , EN-ISO
1 NDT technician Level III
FULLY QUALIFIED AND CERTIFIED INSPECTORS
ON-SITE
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WELDING & NDT
Welding
➢ SAW, SAW-T, FCAW, SMAW, GTAW
➢ WPS / PQR according to EN-ISO 15614, ASME IX, AWS D1.1, DNV C401
Non Destructive Testing
➢ Ultrasonic Testing according to EN-ISO17640, EN-ISO 11666, ASME V, AWS D1.1
➢ Magnetic Particles Testing accordingto EN-ISO 17638, EN-ISO 23278, ASTM E709,ASME V, AWS D1.1
➢ Penetrant Liquid Testing according to EN 571, EN 1289, ASME V, ASTM E165 WELDING
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MATERIALS
▪ Carbon steel: P355NH, P265GH,S355J2+N,SA516 Gr.60, SA516 Gr.70
▪ Low Alloy Steel: SA387 Gr.11 Cl.1,SA387 Gr.11 Cl.2, SA387 Gr.22Cl.2,16Mo3
▪ Wear resistant steel: Hardox 450,Creusabro 4000
▪ HSLA steel: 80HLES
▪ Stainless Steel: SA240 316, SA240316L, SA240 304
▪ Duplex: A240 S31803
▪ Nickel alloys: Inconel, Incoloy, Hastelloy, Monel
▪ Clad and/or Weld overlay: SA 516 Gr.60+405, SA516 Gr. 60+410, SA 516Gr. 70+316, SA516Gr.70+SB-168 Inconel, SA 516 Gr.70+316L, SA 516Gr.70+304, SA 516 Gr.70+321, SA 516Gr.70+347, SA516Gr.70+SB171-464
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FACILITIES
ASSEMBLY BAY DIMENSIONS L x W:
340 m x 33 m 16 m UNDER HOOK.
SHOP FLOOR AREA: 40.000 m2 (Total area 70.000 m2 )
LIFTING CAPACITY (one piece):
400 TONS
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OXICUTTING
CUTTING AND BEVELING
2 CNC OXYCUTTING MACHINES
350 MM-14’’ MAX. THICKNESS
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DRILLING AND BEVELING MACHINING
1 CNC DRILLING MACHINE
MAX. DRILLING DIMENSIONS:
13 m L x 3 m W
MAX. DRILLING THICKNESS:
150 mm
MAX. MACHINING DIMENSIONS: 30 m L x 4 m W
MAX. DRILLING THICKNESS: 250 mm
CNC MILLING AND DRILLING MACHINE.
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ROLLING CAPACITY
Vertical Rolling
Machine
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POWER: 2.000 Tons
MATERIAL ASTM: SA36MATERIAL EN: S275
THICKNESS WIDTHTHICKNESS /
WIDTH:180 mm 1.000 mm
120 mm 3.000 mm
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ROLLING CAPACITY
Horizontal Rolling
Machine
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POWER: 1.000 Tons
MATERIAL ASTM: SA36MATERIAL EN: S275
THICKNESS WIDTHTHICKNESS /
WIDTH:180 mm 1.000 mm
80 mm 3.200 mm
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BENDING CAPACITY
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1300 Tons BENDING FORCE
SECTION BENDING CAPACITY:
440 X 370 mm
CAPACITY TO BEND HEB 1000 IN THE MAXIMUM
INERTIA SECTION
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ASSEMBLY AND WELDING CAPACITY
WELDING DIAMETER16m
8 WELDING COLUMNS (TANDEM WELDING):DIMENSIONS 7 m x 5 m
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MACHINING: VBM (Vertical Lathes)
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MAX. MACHINING DIAMETER: 20 mMAX. MACHINING HEIGHT: 8,6 m
ROTARY TABLE MAX. LOAD: 400 Tons
MAX. MACHINING DIAMETER: 13 mMAX. MACHINING HEIGHT: 7 m
ROTARY TABLE MAX. LOAD: 300 Tons
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MACHINING: HBM (Boring Machines)
MACHINING DIMENSIONS 21 m X 7 mWITH A ROTARY TABLE 100 TONS
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MACHINING: Horizontal Lathe
MAX. MACHINING DIMENSIONSØ7,9 m x 18 m lengthØ8,6 m x 5,2 m length
MAX. LOAD: 150 Tons
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DIMENSIONS:
22 m X 12 m X 12 m
CONTROLLED HEATING TEMPERATURE
SHOTBLASTING AND PAINTING BAY
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HEAT TREATMENT OVEN (GAS)
DIMENSIONS: 22 m X 12 m X 12 m
MAX. WEIGHT CAPACITY: 250 Tons
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OFFSHORE PRODUCTS: PILE SLEEVES
PILE SLEEVE 102”
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OFFSHORE PRODUCTS: PILE SLEEVES
PILE SLEEVE 6.5 M
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OFFSHORE PRODUCTS: HAMMER HOUSING
HAMMER HOUSING
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OFFSHORE PRODUCTS: SUCTION PILES
SUCTION PILES Ø 9m X 9m height
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CAPABILITIES OFFSHORE
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SUCTION BUCKETS MANUFACTURING CAPABILITY:
40 units/year
OVERALL LABOR HOURS CAPABILITY:
350,000 h/year
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MINING PRODUCTS
BM Ø26’x42’ (3x360º) 276 TonsSM Ø40’x 25’ (6x120º) 326 Tons
TYRE SECTION Ø6,8m x 3 m (1x360º) 74 Tons MS Ø5,5mx 12,6 m (1x360º) 122Tons
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MINING PRODUCTS
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SM Ø40’x 25’ (6x120º) 326 Tons
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MINING PRODUCTS
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BM Ø26’x 42’ (3x360º) 122 Tons
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CAPABILITIES MINING
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BALL MILL MANUFACTURING CAPABILITY:
22 – 24 cans/year
SAG MILL MANUFACTURING CAPABILITY:
12 -14 cans/year
OVERALL LABOR HOURS CAPABILITY:
350,000 h/year
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TUNNEL BORING MACHINES
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FRONTAL SHIELD
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CEMENT PRODUCTS
UM Ø3,2m x 10,2m (1x360º) 70 Tons + TRUNNION
MS Ø4.600 x 17.110 mm (1x360º) 136 Tons
MS Ø4,6mx 16 m (1x360º) 112 Tons
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CEMENT PRODUCTS
UMS Ø4.200 x 19.300 mm (1x360º) 154 Tons
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PETROCHEMICAL AND OIL & GAS PRODUCTS: SPHERES, TANKS…
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15.400 mm x 3.100 mm (8 Tons) formed in 2 radious
EQUATORIAL PLATES
OTHER PRODUCTS: WATER TREATMENT PLANT EQUIPMENT
CONE: DIAMETER Ø 12m X 5,3 m
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OTHER PRODUCTS: PULP & PAPER
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OTHER PRODUCTS: NUCLEAR
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BORING OF NUCLEAR VESSELS (TOLERANCES +/- 0,5 MM)
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OTHER PRODUCTS: STEEL CONVERTERS
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VESSEL AND TRUNNION RING
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MACHINED
FLANGES
OTHER PRODUCTS: SPECIAL FLANGES
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![Page 41: HEADQUARTER in O Porriño, Spain CENSA_oct_17.pdf · headquarter in o porriño, spain--transmission to any other third part by any method is not allowed without written authorization](https://reader031.vdocuments.us/reader031/viewer/2022031116/5baff57509d3f2dd708d6da0/html5/thumbnails/41.jpg)
BOOM CRANE
OTHER PRODUCTS: NAVAL AND DEFENCE SECTORS
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
![Page 42: HEADQUARTER in O Porriño, Spain CENSA_oct_17.pdf · headquarter in o porriño, spain--transmission to any other third part by any method is not allowed without written authorization](https://reader031.vdocuments.us/reader031/viewer/2022031116/5baff57509d3f2dd708d6da0/html5/thumbnails/42.jpg)
VESSEL WINCHES
OTHER PRODUCTS: NAVAL AND DEFENCE SECTORS
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
![Page 43: HEADQUARTER in O Porriño, Spain CENSA_oct_17.pdf · headquarter in o porriño, spain--transmission to any other third part by any method is not allowed without written authorization](https://reader031.vdocuments.us/reader031/viewer/2022031116/5baff57509d3f2dd708d6da0/html5/thumbnails/43.jpg)
TUNNEL THRUSTER
OTHER PRODUCTS: NAVAL AND DEFENCE SECTORS
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
![Page 44: HEADQUARTER in O Porriño, Spain CENSA_oct_17.pdf · headquarter in o porriño, spain--transmission to any other third part by any method is not allowed without written authorization](https://reader031.vdocuments.us/reader031/viewer/2022031116/5baff57509d3f2dd708d6da0/html5/thumbnails/44.jpg)
TRASH RACKS
OTHER PRODUCTS: HYDRAULIC SECTOR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
![Page 45: HEADQUARTER in O Porriño, Spain CENSA_oct_17.pdf · headquarter in o porriño, spain--transmission to any other third part by any method is not allowed without written authorization](https://reader031.vdocuments.us/reader031/viewer/2022031116/5baff57509d3f2dd708d6da0/html5/thumbnails/45.jpg)
SPIRAL CASE
OTHER PRODUCTS: HYDRAULIC SECTOR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
![Page 46: HEADQUARTER in O Porriño, Spain CENSA_oct_17.pdf · headquarter in o porriño, spain--transmission to any other third part by any method is not allowed without written authorization](https://reader031.vdocuments.us/reader031/viewer/2022031116/5baff57509d3f2dd708d6da0/html5/thumbnails/46.jpg)
DRAFT TUBE
OTHER PRODUCTS: HYDRAULIC SECTOR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
*STAY CONE AND COLUMNS ALSO QUOTED