headquarter in o porriño, spain - citic-censa.com censa_oct_17.pdf · dnv-os-c401 steel structures...
TRANSCRIPT
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HEADQUARTER in O Porriño, Spain
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WHO WE ARE
CITIC Censa is a heavy steel-works company establishedin 1965 in the traditionalindustrial area of Vigo,Northwest of Spain.
EMPLOYEES: 170
EXPORTATION: almost 100 %
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WHO WE ARE
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Dirección General
Juan J. Agulla
Vicedirección General
Ana Alonso
Contabilidad
Marta Costas
RRHH
Jose A. González
PRL
Sandra Gil
IT
Miguel Buján
Dirección Comercial
Ruben Silva
Proyectos
Emma Rodriguez
Irene Rodriguez
Presupuestos
Lorenzo + 1
I+D
Carlos Mulé
Dirección de Planta
Roberto Varela
Producción
Dolores Soto
Soldadura
Carmen Quintana
Mantenimiento
Alberto Chamorro
Coordinación
Alba Rodriguez
Ingeniería
Alejandro Valverde
Planificación
Alba Rodriguez
Compras
Hernán Gulias
Métodos
Juan C. Domínguez
Asistente Dirección
Victoria Rey
Dirección de Calidad
José Vázquez
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QUALITY CERTIFICATES - ISO
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ISO 9001ISO 1090-2ISO 3834-2
ONGOING CERTIFICATIONS:• ISO 14001 – SEPT 2017• OSHAS 18001 – SEPT 2017
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QUALITY CERTIFICATES - ASME
ASME S STAMPASME U STAMP
ASME U2 STAMP
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CONSTRUCTION CODES
Offshore StructuresDNV-OS-C401
Steel StructuresEN-1090-2AWS D1.1
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Pressure VesselsASME VIII Div.1ASME VIII Div.2ASME IEN-13445AD-MerkblättBS-5500CODAPStoomweze
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ENGINEERING AND QUALITY DEPARTMENT
2 International Welding Engineers (IWE’S)
25 Engineers: Mechanical Engineers, Construction Engineers
35 Registered welders certified according to EN 287, ASME IX, AWS D1.1, DNV C401
NDT personnel certified (5 NDT OperatorsLevel II) according to SNT-TC-1A and EN 473 , EN-ISO
1 NDT technician Level III
FULLY QUALIFIED AND CERTIFIED INSPECTORS
ON-SITE
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WELDING & NDT
Welding
➢ SAW, SAW-T, FCAW, SMAW, GTAW
➢ WPS / PQR according to EN-ISO 15614, ASME IX, AWS D1.1, DNV C401
Non Destructive Testing
➢ Ultrasonic Testing according to EN-ISO17640, EN-ISO 11666, ASME V, AWS D1.1
➢ Magnetic Particles Testing accordingto EN-ISO 17638, EN-ISO 23278, ASTM E709,ASME V, AWS D1.1
➢ Penetrant Liquid Testing according to EN 571, EN 1289, ASME V, ASTM E165 WELDING
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MATERIALS
▪ Carbon steel: P355NH, P265GH,S355J2+N,SA516 Gr.60, SA516 Gr.70
▪ Low Alloy Steel: SA387 Gr.11 Cl.1,SA387 Gr.11 Cl.2, SA387 Gr.22Cl.2,16Mo3
▪ Wear resistant steel: Hardox 450,Creusabro 4000
▪ HSLA steel: 80HLES
▪ Stainless Steel: SA240 316, SA240316L, SA240 304
▪ Duplex: A240 S31803
▪ Nickel alloys: Inconel, Incoloy, Hastelloy, Monel
▪ Clad and/or Weld overlay: SA 516 Gr.60+405, SA516 Gr. 60+410, SA 516Gr. 70+316, SA516Gr.70+SB-168 Inconel, SA 516 Gr.70+316L, SA 516Gr.70+304, SA 516 Gr.70+321, SA 516Gr.70+347, SA516Gr.70+SB171-464
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FACILITIES
ASSEMBLY BAY DIMENSIONS L x W:
340 m x 33 m 16 m UNDER HOOK.
SHOP FLOOR AREA: 40.000 m2 (Total area 70.000 m2 )
LIFTING CAPACITY (one piece):
400 TONS
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OXICUTTING
CUTTING AND BEVELING
2 CNC OXYCUTTING MACHINES
350 MM-14’’ MAX. THICKNESS
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DRILLING AND BEVELING MACHINING
1 CNC DRILLING MACHINE
MAX. DRILLING DIMENSIONS:
13 m L x 3 m W
MAX. DRILLING THICKNESS:
150 mm
MAX. MACHINING DIMENSIONS: 30 m L x 4 m W
MAX. DRILLING THICKNESS: 250 mm
CNC MILLING AND DRILLING MACHINE.
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ROLLING CAPACITY
Vertical Rolling
Machine
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POWER: 2.000 Tons
MATERIAL ASTM: SA36MATERIAL EN: S275
THICKNESS WIDTHTHICKNESS /
WIDTH:180 mm 1.000 mm
120 mm 3.000 mm
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ROLLING CAPACITY
Horizontal Rolling
Machine
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POWER: 1.000 Tons
MATERIAL ASTM: SA36MATERIAL EN: S275
THICKNESS WIDTHTHICKNESS /
WIDTH:180 mm 1.000 mm
80 mm 3.200 mm
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BENDING CAPACITY
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1300 Tons BENDING FORCE
SECTION BENDING CAPACITY:
440 X 370 mm
CAPACITY TO BEND HEB 1000 IN THE MAXIMUM
INERTIA SECTION
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ASSEMBLY AND WELDING CAPACITY
WELDING DIAMETER16m
8 WELDING COLUMNS (TANDEM WELDING):DIMENSIONS 7 m x 5 m
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MACHINING: VBM (Vertical Lathes)
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MAX. MACHINING DIAMETER: 20 mMAX. MACHINING HEIGHT: 8,6 m
ROTARY TABLE MAX. LOAD: 400 Tons
MAX. MACHINING DIAMETER: 13 mMAX. MACHINING HEIGHT: 7 m
ROTARY TABLE MAX. LOAD: 300 Tons
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MACHINING: HBM (Boring Machines)
MACHINING DIMENSIONS 21 m X 7 mWITH A ROTARY TABLE 100 TONS
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MACHINING: Horizontal Lathe
MAX. MACHINING DIMENSIONSØ7,9 m x 18 m lengthØ8,6 m x 5,2 m length
MAX. LOAD: 150 Tons
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DIMENSIONS:
22 m X 12 m X 12 m
CONTROLLED HEATING TEMPERATURE
SHOTBLASTING AND PAINTING BAY
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HEAT TREATMENT OVEN (GAS)
DIMENSIONS: 22 m X 12 m X 12 m
MAX. WEIGHT CAPACITY: 250 Tons
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OFFSHORE PRODUCTS: PILE SLEEVES
PILE SLEEVE 102”
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OFFSHORE PRODUCTS: PILE SLEEVES
PILE SLEEVE 6.5 M
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OFFSHORE PRODUCTS: HAMMER HOUSING
HAMMER HOUSING
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OFFSHORE PRODUCTS: SUCTION PILES
SUCTION PILES Ø 9m X 9m height
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CAPABILITIES OFFSHORE
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SUCTION BUCKETS MANUFACTURING CAPABILITY:
40 units/year
OVERALL LABOR HOURS CAPABILITY:
350,000 h/year
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MINING PRODUCTS
BM Ø26’x42’ (3x360º) 276 TonsSM Ø40’x 25’ (6x120º) 326 Tons
TYRE SECTION Ø6,8m x 3 m (1x360º) 74 Tons MS Ø5,5mx 12,6 m (1x360º) 122Tons
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MINING PRODUCTS
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SM Ø40’x 25’ (6x120º) 326 Tons
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MINING PRODUCTS
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BM Ø26’x 42’ (3x360º) 122 Tons
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CAPABILITIES MINING
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BALL MILL MANUFACTURING CAPABILITY:
22 – 24 cans/year
SAG MILL MANUFACTURING CAPABILITY:
12 -14 cans/year
OVERALL LABOR HOURS CAPABILITY:
350,000 h/year
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CEMENT PRODUCTS
UM Ø3,2m x 10,2m (1x360º) 70 Tons + TRUNNION
MS Ø4.600 x 17.110 mm (1x360º) 136 Tons
MS Ø4,6mx 16 m (1x360º) 112 Tons
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CEMENT PRODUCTS
UMS Ø4.200 x 19.300 mm (1x360º) 154 Tons
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PETROCHEMICAL AND OIL & GAS PRODUCTS: SPHERES, TANKS…
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15.400 mm x 3.100 mm (8 Tons) formed in 2 radious
EQUATORIAL PLATES
OTHER PRODUCTS: WATER TREATMENT PLANT EQUIPMENT
CONE: DIAMETER Ø 12m X 5,3 m
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OTHER PRODUCTS: PULP & PAPER
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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OTHER PRODUCTS: NUCLEAR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
BORING OF NUCLEAR VESSELS (TOLERANCES +/- 0,5 MM)
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MACHINED
FLANGES
OTHER PRODUCTS: SPECIAL FLANGES
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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BOOM CRANE
OTHER PRODUCTS: NAVAL AND DEFENCE SECTORS
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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VESSEL WINCHES
OTHER PRODUCTS: NAVAL AND DEFENCE SECTORS
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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TUNNEL THRUSTER
OTHER PRODUCTS: NAVAL AND DEFENCE SECTORS
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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TRASH RACKS
OTHER PRODUCTS: HYDRAULIC SECTOR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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SPIRAL CASE
OTHER PRODUCTS: HYDRAULIC SECTOR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
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DRAFT TUBE
OTHER PRODUCTS: HYDRAULIC SECTOR
--TRANSMISSION TO ANY OTHER THIRD PART BY ANY METHOD IS NOT ALLOWED WITHOUT WRITTEN AUTHORIZATION ISSUED BY CITIC-CENSA--
*STAY CONE AND COLUMNS ALSO QUOTED