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LR Digital & Drilling Hazardous Risk Zones Thomas Smart Lead, Digital & Innovation SPE Technical Lunch Perth 8 February 2018

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Page 1: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

LR Digital & Drilling

Hazardous Risk Zones

Thomas Smart – Lead, Digital & Innovation

SPE Technical Lunch Perth

8 February 2018

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Lloyd’s Register Group

Lloyd's Register 2

Our heritage is genuinely historic

• Formed in 1760 in Edward Lloyd’s coffee house to examine and ‘classify’ merchant ships according to their condition.

• The Lloyd’s Register of Ships provided a transparent record of the ‘asset’ state to any stakeholder with an interest in its ability to undertake its function.

The purpose of Lloyd’s Register

… working together for a safer world.

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Lloyd’s Register Foundation

Lloyd's Register 3

Four strategic themes:

Advancement of

skills and education

Accelerating the

application of

research

Supporting excellent

scientific research

Promoting safety and public

understanding of risk

Resilience

engineering

Emergent

technologies

Human and

social factors

Structural integrity and systems performance

Four research funding priorities:

LR does not have shareholders, we are fully owned by the LR Foundation. All profits go into this foundation, which is the

largest charity in the UK, and are then spent on research projects through global industry and university partnerships.

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Lloyd’s Register Digital

Lloyd's Register 4

Prio

rity are

as

Super Surveyor/

Inspector

Redefine inspection, assurance & surveying with ground breaking data & digital technologies and tools, unlocking

new service models and client experiences.

Connectiv

ity, Dig

ital, D

ata

& A

naly

tics

Master of RiskDevelop new ways to monetize world-class competences

in operational risk with new market-leading products

and services based on data and digital technologies

Connected assets and

supply chains

New product and services enabled by connected assets and data-powered supply chains to enhance safety,

resilience and operational performance

3 Core themes that all of product development and programme efforts fall within. Data is central, our focus is on the

security and integrity of that data – which the client ALWAYS owns, we do not use clients’ data for other purposes.

In fact, in many cases the data does not even need to leave the asset or location.

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Digital Team AsiaPac

Lloyd's Register 5

Our digital team for the region is based in

Singapore. Crucial to our success is the close

collaboration of digital backgrounders with

industry veterans. This ensures that we have

the knowledge of what is possible with

technology, combined with the knowledge of

what is realistically doable and effective in our

industries in any solutions that we propose.

Digital and Industry working closely together

The digital team also works closely with the

36 industry engineers in the Global

Technology Centre Singapore team that can

support digital projects as subject matter

experts and researchers.

And we have strong working relationships with

all LR’s steams

Page 6: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Hazardous Risk Zones

Risk Zones or “Red Zones” are restricted areas in dangerous environments that people

should not enter under normal circumstances or without authorized permission.

Two of the most common causes of risk are dropped objects and moving machinery.

Lloyd’s Register has established capabilities in this area to reduce risk and improve safety

through regulation, inspection, design and consultancy.

This presentation aims to show how Lloyd’s Register can reduce the risk to personnel by

combining our existing safety services with advanced digital capabilities in video analytics,

sensors and machine learning.

Lloyd's Register 6

Risk / Red Zones and Hazards

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Types of Hazardous Risk Zones

Lloyd's Register 7

For this presentation, we have categorized 3 types of Hazardous Risk Zones:

● Static Risk ZoneAn area designated as always hazardous.

Typically indicated with a red floor.

● Temporary Risk ZoneAn area designated as hazardous due to

a temporary activity such as maintenance.

● Moving Risk ZoneA hazardous area that moves, such as the

area below the payload of a crane.

Page 8: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Relevant Risk and DROPs

capabilities at Lloyd’s Register

Our existing capabilities

Lloyd's Register 8

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Drops Notation

Lloyd's Register 9

● LR drilling is a combination of the acquired former

ModuSpec and West Engineering

● Original concept for DropSafe netting came from

ModuSpec

● First Class society to have a Drops notation (2011).

● We developed a calculator for determining required

strength of secondary retention cables for different

scenarios.

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Dropped Objects Survey (DROPs)

Lloyd's Register 10

● Hazardous Risk Zones are commonly used

to reduce the risk from Dropped Objects.

● Lloyd’s Register’s DROPs service facilitates

the elimination of actual and potential

hazards caused by dropped objects.

● We have conducted over 300 customised

drops inspections since 2000, and

hundreds more are conducted during

standard rig condition surveys.

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Risk Assessment

Lloyd's Register 11

● Analyse historical inspection data and the

asset’s incident reports

● Risk assessment of asset and surrounding

areas

● Identify types of risks: Crushing, Dropped

Objects, Explosion, etc.

● For dropped object risks we can assess not

only direct risks to people, but also to rig and

subsea facilities and objects, and potential

chain reactions.

Page 12: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Overview of relevant technology for

Hazardous Risk Zones

Digital Technology

Lloyd's Register 12

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Edge Cloud and Connected Assets

Lloyd's Register 13

HybridLR Data

Aggregation and

Storage

On-asset

Edge Cloud

Analytics

Tool Kit Layer

Descriptive analytics Predictive analytics

……

LR - Open API Integration Layer

Any Data Source

Real Time and

StaticOther OEM

DataPorts Data Historical

Data

Unstructured

Data

Assets

Crane

Data

Hazardous Risk

Zones

Open APIs

Single Version of the Truth

Customer Owned

APP DEVELOPERS

Data Science

Connected Assets is the Brain of the platform. Able to collect data from a wide

range of sources and process it in real-time to obtain valuable insights.

Page 14: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Video Analytics

● Video analytics can recognise certain activities or objects in

recorded or live video streams

● It can recognise if people are wearing appropriate PPE for

example and for monitoring specified zones for activity or

changes.

● Can trigger automated events such as automated alerts, alarms

or even shutting down systems.

● There are three potential use cases for this technology:

1. Is anyone entering or moving towards a specified

Hazardous Risk Zone?

2. Are objects left in a location where / when they should not

be there. For example, a toolbox left at a maintenance

location after the maintenance has completed

3. Tracking of people based on their hard hat colour to

determine if they have access to an area or if they are

alone where they should not be.

Lloyd's Register 14

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Video Analytics – examples

Lloyd's Register 15

Facial identification of identical twins

Detect type/make/model of vehicles,

speed and other attributes

Text/Number recognition

and checking against a

database

Group face recognition, confirming

attendance

Page 16: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Video Analytics – examples

Lloyd's Register 16

PPE gear detection

Queue monitoring, crowd counting,

movement tracking and prediction,

response simulation

Police “Person Of Interest” system

Page 17: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Personal Alert Wearables

● Rugged, waterproof bracelet

● Vibrates when approaching a Risk Zone

● Bracelet and wearer do not need to be tracked by

management or third parties

● More complex wearables are available that can also

monitor medical data such as fatigue, stress, hydration

and temperature.

● Can be provided to new staff and third party contractors.

Tracking could be enabled in this case for additional

safety and buddy system conformity.

● Can be linked to an alarm / monitoring system on the

asset locally or in a central observation room (shore

based).

Lloyd's Register 17

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Tagging

Passive RFID Tags

● Identification

● Coverage: 3-5m

● Very immune to interference

● No battery

● Low cost

● Requires a reader, supported

by some smartphones

Lloyd's Register 18

BLE Tags

● Identification + Position +

Sensor

● Coverage: 5-50m

● Sensitive to radio interferences

● Battery 2-5 years

● Supported by most

smartphones

UWB Tags

● Identification + Position +

Sensor

● Coverage: 20-100m

● Exact location with 0.3m

accuracy

● Battery up to 2 years

There are currently three viable technologies for tagging environments and equipment which can be incorporated

into a semi or fully automatic system for use-cases such as: tracking, risk area mapping, permit compliance,

identification and authorization.

Page 19: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Autonomous Drones

Lloyd's Register 19

• Fully autonomous

Navigates throughout sites without an on-site human operator

• High return on investment

with lower inspection services costs and lower human risk

• Detection of changes to environment

Monitor for left objects that could become dropped objects

• Preventative site maintenance and monitoring

Frequent and constant data collection enables better

maintenance planning, assets monitoring and faults

investigation

• 24/7 Operations

On-demand flight to any location within the site vicinity

• Reduce human risk

in case of fires, gas leaks or dangerous inspection missions

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Autonomous Drones – use cases

Lloyd's Register 20

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Autonomous Drones – use cases

Lloyd's Register 21

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Bringing LR capabilities and digital

technologies together to delivery a

robust solution

The proposed solution

Lloyd's Register 22

Page 23: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Hazardous Risk Zones

Lloyd's Register 23

LR conducts a risk assessment

of the environment together

with the client, and agree on

which zones should be

included in the pilot.

Client provides fixed cameras

with video feeds for all Static

Hazardous Risk Zones and

common Temporary Zones.

LR installs an Edge Cloud on-

site to perform video analytics

on the video feeds.

LR installs sensors and zone

mapping devices throughout

the environment, allowing the

creation and monitoring of

Temporary and Moving Risk

Zones.

LR provides wearables to a

select pilot group of staff to

alert them when they are near

or entering a risk zone.

LR provides tablets with an

app for crane and heavy

machinery operators to enable

them to be aware and plan

around any Risk Zones

relevant to their activities.

A dashboard is provided to

monitor all zones and the

ability to add new temporary

zones.

Optional: Off-site dashboard

access can be provided via the

LR cloud, this will require

internet connectivity from the

on-asset Edge Cloud.

People entering any zone

trigger an alert that is displayed

in the dashboard, sent to any

recipient via SMS or email, and

can be sent to a system that

supports this.

Page 24: Hazardous Risk Zones - spe-wa.org€¦ · Redefine inspection, ... ModuSpec and West Engineering ... be there. For example, a toolbox left at a maintenance

Risk Zones MVP (Minimum Viable Product)

Because we are confident in our solution, we offer a low-cost MVP for clients to try before committing to

a full deployment. These MVP’s can be scoped to meet the interests of the client. The following example

is for video analytics on a red zone.

● Client provides a fixed camera with a video feed of a static Hazardous Risk Zone

● LR installs an on-site edge cloud server with the connected assets platform to process the video feed

● Unauthorised people entering the zone trigger an alert that is sent to the site manager via

SMS or email. Other alerts or actions are possible but may require additional effort.

Lloyd's Register 24

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DROPs Drone pilot

● LR conducts a risk assessment of the environment and Dropped Objects Survey to establish

a baseline state for the asset and create a floor and flight plan.

● LR deploys autonomous drones to monitor the environment for changes

● Detected changes are reported and appropriate people are alerted to follow up as-needed

Lloyd's Register 25

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Q&A

We had some great questions after presenting, apologies if I have missed any.

● Concerns about privacyThere are a lot of concerns in this area, especially when it comes to wearables. But we are not forcing any particular implementation. The goal is to

support safety officers and reduce the human risk as much as possible. We would work closely with them to ensure any implemented technology

does not create more risk than its solving and that it is in-line with local regulations and personnel agreements. Medical monitoring wearables can

be configured to only alert the person wearing it for example, this data does not need to be shared with the wider organization. Data can also be

anonymous, so we can indicate that there have been X safety alerts within a given team without naming names. The appropriate response may

then be further training for the entire team.

● Concerns about data security

LR is very clear in that any data collected belongs to the client. How data is handled within a project can very much be controlled by the client. We

can run our platform entirely on-asset without any internet connection. Or we can send all or a subset of data back to a head office for their

overview. The implementation is entirely up to the client to decide. For cloud we have a managed LR cloud, or we can work with the clients’ private

cloud / data centre.

● Concerns about automatic actions or responses to issues by the systemActions can include simply flagging it up on a dashboard or via a notification for someone to follow-up on, all the way through to shutting down a

system automatically. Similar to privacy, we scope and implement the solution closely with the client and their relevant stakeholders. No actions are

forced and together with their requirements and the safety assessments we can make decisions together on what the appropriate responses should

be to different alerts and activities.

Lloyd's Register 26

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Photos

Lloyd's Register 27

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Lloyd's Register 28

Thank you

For any further questions and interest:

Thomas Smart

+65 3163 0518

[email protected]

https://linkedin.com/in/thomasjsmart