hari mohan singh honeywell building solutions … › ... › 04 ›...

HONEYWELL BUILDING SOLUTIONSHari Mohan Singh

24/04/2018 Automation Controls & Energy Solutions

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

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Honeywell in India

Home and Building Technologies

>$1Bin domestic sales and exports

3000+Products, solutions,applications engineered

• ~15,000 employees,

including 8,000 engineers

• Eight decade India legacy

• 7 manufacturing facilities

• 5 global technology

development centers

Safety and Productivity Solutions

Aerospace Performance Materials and Technologies

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. V2 2017.

Sustainable Solutions, In Everything We Do!

More Than 50% of Our Solutions & Products Drive Sustainable Outcomes

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Green buildings

average 76%

higher occupant

satisfaction ratings

Green retrofits

typically pay for

themselves in only

3 years

Green buildings

typically lower

maintenance

costs by 20%

Green retrofits

typically decrease

operational cost by

10-15% in 1 year

Energy

Retrofit

Energy

Management

Energy Performance

Contracting (EPC)

Environment Sustainability

Services (ESS)

Energy Retrofit• Replacement/upgrade of existing

equipment and/or controls

• Immediate energy & carbon emissions

savings

• Improved comfort conditions for building

occupants

• Lower operational costs

Energy Management (EM)• Monitoring & reporting (e.g. NABERS)

• Establish energy consumption profile of

buildings

• Identity areas of energy inefficiency

• Optimise energy asset performance

• Reduce energy costs & carbon

emissions

Environmental &

Sustainability Services (ESS)Complete carbon reduction and

compliance & management service

• Financial & reputational peace

of mind

• Reduce compliance administration

burden & costs

• Reduce carbon emissions & energy

costs

Guaranteed Retrofits

• Guaranteed savings

• Measurement &

Verifications of energy

savings

• Improved conditions for

building occupants

• Lower operational costs


Situation

• HVAC consumption 35-40% of

total energy bill

• Manually controlled HVAC

system and Automation in partial

part (Low Side) without Logic

control

• KPI not linked with Occupants

comfort

Benefits

• Precise Control and Real time

monitoring

• Reduced significant electrical

unit consumption.

• Reduced Load on Existing

Chiller Unit.

• Assets Health improvement

• Helped in reducing annual unit

consumption by INR 110 Lac

Solution

• Enterprise System with Logic

control on HVAC High Side and

Low Side

• HVAC high side ,Demand based

control and PID Control

• AHU and VAV retrofit Honeywell

Controllers

• System KPI defined as per

Occupants comfort

Building Automation as Energy Solution to Software Giant, Noida SEZ:

Performance Contract

4 Years

Guaranteed Savings

INR 71.5 Lac/Annum

Investment

INR 255 Lakhs

Delivered Savings

INR 110 Lac


System Architecture to Software Giant, Noida SEZ

EBI

CP-IPCTS TS

CP-SPC

CP-IPC

CP-SPC

CP-EXPIOCP-EXPIOCP-EXPIO

Dedicated LAN

VFD VFD

Energy

MetersEnergy

Meters


Situation

• Customer was using

conventional method for Hot

water and Chilled Water

requirement

• Higher Carbon emission due to

liquid fuel

• QHSE commitment were a key

motivator for this large project

Benefits

• increased COP – switch from

fossil fuel based hot water

generation

• Reduced Cost

• More Productive

• Helped in reducing annual FO

consumption budget by INR

300 Lakhs

Solution

• Installation of heat pump for

simultaneous hot water and chilled

water generation

• Chilled water & condenser water

modification with provision of

energy efficient technology

• Installation of heat of compression

(HOC) drier for drying compressed

air

Renowned Pharma Company Energy Performance contract with 05 plantsTotal Savings – 811 Lacs, Total Investment – 1027 Lacs Implementation years 2012 to 2017


Situation

• Customer was using DI water

130 KL/Day at ambient Temp for

Manufacturing and CIP.

• Steam is used to maintain 90-

100 Deg C to elevate Temp.

• Higher Fuel to Steam Ratio.

Benefits

• Better COP , Lower Cost of Hot

water generation

• Reduced significant electrical

unit consumption.


Chiller Unit.

• Helped in reducing annual unit

consumption by INR 160 Lakhs

Solution

• Design of suitable Heat pump

Capacity for Pre Heating of DI

water.

• Precise design MOC heat

exchanger to full fill Process KCALs

requirement.

• Instrumentation, Chilled & Hot

water Piping, Insulation along with

Control Devices.

Energy Solution to Large FMCG ,North India

Performance Contract

3 Years

Guaranteed Savings

INR 160 Lakhs/Annum

Investment

INR 275 Lakhs


Energy Solution to Global Bearing Manufacturer

Solution

• Chiller plant optimisation: Installed chiller

optimisation control logic

• Process load optimisation: Shifting cooling

loads from chillers to cooling towers for

considerable part of the year

• Energy Management System: Honeywell

EBI, new DDC controllers, optimised all

plant and equipment control strategies

Situation

• Customer wants to adopt their

global KPI for Energy

Consumption

• Island mode operation of

systems,

• Non Scheduled Sequence of

Operations

• High Energy Cost Per unit

Product

Benefits

• Generated over Rs.48,00,000

of guaranteed annual energy

savings

• Real time monitoring of Energy

Consumption

• Weekly review of each process

wise Energy Parameters


Chiller Unit.


Value Engineering Areas

• Boiler and Chiller plant efficiency

improvements

• Hot water, and steam improvements

• Air Compressor Efficiency

• Chilled water, hot water, and steam

distribution systems

• Building automation and energy

management control systems

• Electric motors and drives

• Renewable energy systems

• Energy/utility distribution systems


Baseline Creation and Monitoring & Measuring

Instrumentation

• Hot Water BTU Meter – For Measuring Hot Water BTUs Generated

• Chilled Water BTU Meter - For Measuring Chilled Water BTUs Generated

• KWH Meter – For Measuring Energy Consumption

• Pump KWH Meter – For Measuring Pump Energy Consumption

• Fuel Consumption - From steam fuel ratio and actual BTU meter reading

• Temperature Sensors - For ∆T Calculations

Providing Actionable Energy Information → Measure → Control → Analyse


Honeywell Energy Optimization – Solution Overview

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