hardness and yield strength
TRANSCRIPT
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AD-AOI6 166
THE ESTIMATION OF YIELD STRENGTH FROM HARDNESSMEASUREMENTS
Richard S. DeFries
Watervliet ArsenalNew York, New York
August ,1975
DISTRIBUTEDBY:
NationalTechnicalInformationServiceU. S. DEPARTMENTOF COMMERCE
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S~303134
WVT-TN-75051
o THE ESTIMATIONOF YIELD STRENGTHFROMH RDNESSMEASUREMENTS
D D C
August 1975V WEAPONS LABORATORY WATERVLIET ARSENALWATERVLIET. N.Y. 12189
TECHNICAL NOTE
AMCMS No. 3297.16.7029
Pron No. M1-2-23055-(02)-M7-M7
NATIONAL TECHNICALINFORMATION SERVICE
APPROVEDFOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED
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1 ,IO.,ITIO N
IDcstroy this report when it is no longer needed.Do not return it
to the originator.
1 1 SCLA IMLR
The findings in this report are not to be construedas an official
[Jcpartment of the Army posit ion unless so designatedby other authori2ed
documents.
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UNCLASSIFIEDSECURITY CLASSIFICATION OF THIS PAGE M.en DM-- E f0,)0
REPORT DOCUMENTATIONPAGE -E:i 4 CoLm R '1. REPORT NUMBlER -- 3OVT ACCESSION NO 3. REC,,CV,'ITS CATAL9O NUMBER
S1&r-TN- 75051
4. TITLE (mad Subttle S. T Y- E OF REPORT S PERIOD COVERED
, THE ESTIMATION OF YIELD STRENGTHFROM HARDNESS ~MEASUREMENTS
EM, t. L Vt0 ,OORMING ORG. REPORT NUMBER
P, 7. AUTHOR(*) R-,,. : T R A C T OR GRANT NUMBER(a.)
* Richard S. De~ries
9. PERFORMING ORGANIZATION NAME AND ADDRESS I 'ROGRAM ELEMENTu PROJECT. TASKBntWaosLaboratory I AAEA 4 WORK UNIT NUMBERSenet Weapons L a o a o y . M No. 3297.16.7029
Watervliet Arsenal, Watervliet, N.Y.12189 N
SARWV-RT i' No. M1-2-23055- (02)-M7-M1
11. CONTROLLING OFFICE NAME AND ADDRESS MI REPORT'DATE August 1975
U.S. Army Armament Command ,I. NUMBER OF PAMES Rock Island, I l l inois 61201
14..MONITORING AGENCY NAME 4 ADDRESS(Il dilferent from Controlling O .tfIQ. , 15. SECURITY CLASS. (of th is report)
UNCLASSIFIED5 DECLASSIFICATION/DOWNGRADING SCHEDULE
- 16. DISTRIBUTION STATEMENT (of thls Repc..)
Approved for public release; distribution unlimited.
17. DISTRIBUTION STATEMENT (of Ahe abs t t c t wftr.d In Bloc O, )f different rom Report) - ...
19. SUPPLEMENTARY NOTES
19. KEY wORDS (Contnue on r v rs ide If necessary nd Identify by block number)
Yield Strength
Rc Hardness
Gun Steel
20. ABSTRACT (Continue on rever elde If n e e a , r y and ldertify by block number )
Data are presented to show that the yield strength of gun steel and AISI4340 alloy can be estimated from Rockwell hardness measurements. Theexpression, YS = 4 .22 6 Rc, where YS is the 0.1 offset yield strengthin ksi and Rc is the Rockwell C hardness of the material, was developedstatist ically to fit the data. It is shown that the yield strength withina gun tube forging can be estimated from the hardness measurements taken ona small flat area ground on the OD of the gun tube.
DD I 1473 EDITION OF I NOV65 IS OBSOLETE NJACRT UNCLASSIFCIEDSECURITY CLASSIFICATION OF THIS PAGE (When Dst Enterod)
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TABLE OF CONTENTS
Page
DD Form 1473
Acknowledgment
Introduction 1
Procedure 2
Results and Discussion 2
Conclusions 5
FIGURES
F 1 . Location of hardness tests and tensile test specimensin the disc sections 6
2. Yield'strength vs hardness (Rc) 7
TABLES
1. Chemical compositions (Nominal) 8
2. Yield strength - hardness data - 175mm M113 tubes 93. Yield strength - hardness data - reheat treated 175mm
,M1113 tubes 11
4. Yield strength - hardness data - 105mm M137 tube 12
5. Yield strength - hardness data - low alloy steel 13
6. Yield strength - hardness data - literature 14
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-The-a;thor i foud -like, o--A bwta~e -the ~ ~ e a
of~ 4ot'ix.,. 4c 1dvised the- statis-
t ical ap, ai qid-W 8Upl ie it- - to , hne intkpetrio oft~c
thde expe~'~Ta -daa-
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INTRODUCTUON.
-Cb.-elations between yield strength and hardness-have been-developed
for many alloy, steels-'in -the- penched'-and-tempe.ed condition!'3o It has
also been, shown4' that the yideld sirengt,-of a severely cold-worked
material can. be' calculated using the fexpression, YS H/K, where K
is a constant and H is the diamond pyramid' hardness assuming that the
strain hardening coefficient equa'ls zero. Similarly, it has been shown
that YS =.H/4 is valid for :some low carbon martensites and Fe-Nia,11oysS,
This investigation was made to determine if the 0.1% yield strength
within a cannon-tube forging can be detexmined from the Rc hardness
measurements on the OD of the tube and to derive an expression which
correlates yield strength with hardness for quench and tempered
martensitic gun tube materials.
1. DeFries, R.S., The Mechanical Properties nd Microstructure in 175mmGun Tube Forgings," Watervliet Arsenal Technical Memorandum, Oct 197 .
2. Rain, E.G. and Padton, H.W., "Alloying Elements in Steel,"2nd Ed., p. 225, AS4, 1966.
3. Lubahno, JD., and Chu, H.P., Optimum Carbon Content for TemperedMartensitic Steels," Journal of Basic Engineering, ASME Trans.
Series D, Vol. '.90, March 1968.
4. Tabor, V'., ' The Hardness of Metals," p. 102, Clarendon'Press,Oxford 1951
5. Speich, G.R. and Warlimont, HI.J., iron and Steel Nst. 1968Vol. 206, pp. 385-392.
S. SpichGR.d ,ar~imnt, .J,,IrnndSelIs.96
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:W-.'th these correlations, it would be- possible,-to nondestructively
measurem the yield strength within large gun tube forgings.
PROCEDURE,
Datawere developed' from a Variety of material as shown below:
1. Six large (175u M113) tube forgings, from several vendors,,
as received (SM3276-01, 3276-02, 454i-3, 1368, 1139C and 349A).
2. Three. additional. 175ama13 forgings, sectioned and rt-
heat treated to insure a predominantly martensitic micr,:-'tructure
(SN113, 967 and"1144).
3 . One -autofrettaged 195mn--M1-37 tube (SN 64261).
% 1i 4. Alloy steel (4337 Mod.., 4340 and 4140) heat treated in
small sections -to insure through quenching.
S. Published data on 4340 and 4140 steel.
The nominal rhemical compusition of the gun steel alloy and the other
materials from which hardness and yield strength data were obtained
is shown in Table 1. Discs were machined from six or more locations
along the length of 'the tubes. Tensile mechanical prcperties were
measured through the wall in each of the discs. Also, a one inch
wide flat spot was ground on the OD of each of the sections and
Rockwell hardness measurements were made. The location of the.
tensile specimens and the flat spot ground on the OD of the tube
sections are shown in Figure 1.
RESULTS AND DISCUSSION
'The yield strength (YS)* and the Rockwell C hardness (Re)
*In all cases, 0.1% offset', unless otherwise indicated.
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for the tubes are given in Tables 2 - 6 for the large .gun steel alloy
forgings, for the 105mm tube and. for the reheat treated: 4337 Mod., 4340
and 4140 alloys, respectively. Table 6 which-shows the YS vs..Rc data.
as determined from the work of Lubahn3 and an American Society for .etals
Data Table published in a Metals Progress, rn.ference publicatiohn,-os
presented for comparison.
A regression analysis to determine .an, eApiri.cal rel6itionshi-ip be-
tween yield strength (YS) and Rockwell 'C hardness- (Rc) was performed-
4 1 using the model YS = Re where K represents the slope of a line
passing through the origin (0,0). The results of this analysis for
the large gun steel alloy forgings, for the 105mm tube and for the re -
heat treated 4337 Mod., 4340 and 4140 alloys, are summarized in Figure 2
where all the data are combined, the relation, YS = 4.226 Rc f i ts the
data. In all cises, except one (Tube #3276-02), the fi t ted line is
Ai very good based on the coefficient of determination, R2 of .9467.
The coefficient of determination R2 = - -_
is defined for the gcneral linear mode, Y = + using the
form Y = KX, i .e . adding a zero constraint on the model, the definition
no longer holds. It was decided to take the proportion of the tota2
variability unexplained by the fi t ted regression equation and subtract
3. Lubahn, J.D., and Chu, H.P., Optinram Carbon Content for TemperedMartensitic Steels, Journal of Basic Engineering, ASSMETrans.Series D, Vol. 90, March 1968.
,3
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that Qu kfr~-, j l , and asstue that, difference to !be-a easure of;
A,4explained-,variatibrr. us, -
becomes the
Smeasure of .precision for the f i t tedtl ine. This is alsoUa standard
-form for coefficient of determination.
Brinel-l Hardness (BHN) measirements -were also.,made onf Tube 3276401Sto--compare. -with the R 'readings. When the BHN readings wereconverted
to Rc,, the hardness ,was about 2 points higher than. the iactual .readings
obtained on the. same pieces., It -can .be--seen- that the. R- measurements
are slightly -better -than -the BHN measurements (4 -ksi xvs. 7 ksi YS
variation) for-predicting the yield strength of the quench and tem-
"pered gun steel alloy.
The nc readings obtained on Tubes 11:3 and 967 were converted to
Diamond Pyramid Hardness (DPH) numbers to determine the K value for
comparison or subztantiation of -the K values previously cited in the
literature 4' 5' 6 . The average K value obtained on those tubes of
2.345 was lower than t .e values of 3 and 4 previously reported. This
difference could be caused by converting the Rc numbers to the DPH
numbers, and/or a difference in alloy compositioi.
'Tabor, D. 1The Hardness of Metals," p. 102, Clarandon Press,Oxford, 1951.
5. Spejeh, C.R, and Warlimoont, H.J., Iron Mid StOIZ Inst., 1968,Vol. 206, pp. 385-392.
5. Cahoon, J.R., PFoughtbn, WH., and Kutzak, A.R., Th- Dearpir-ation of the Yield Strength from Hardness Measurouia-,2s, MetTrans., Vol. 2, July 1971.
C 974
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yI
The 4340, 4,337' Mod,. and 4140 data, Table 5, also showed-that
the average Kvalue for these alloys is about the same value 'as
calculated for- tbh g'tn steel allJoy. Therefore, ,the expression, shown
-earlier could. also :be ;used to estimate the YS for 4337 Mod.,, 4340'
"and 4140.
Thi- average.K value-.of. 4.226 wi: Rlso calculated' from the Ys
and Rc figures from Lubahn:s" data 3 and .an .ASH Data Table,. Table 6,
which ~app es only to fully qutnehed and tempered steels containing
more than .30 percent carbon.
CONCLUSIONS
"->,vite the heavy .wal-1 of cannon tube forgings, hardness measure-
S.ean be utilized to-determine the yield strength (ksi) of large
gun tube fo&gings of quench and' tempered gui1 steel.
The yield strength can be determined from the relationship
YS = 4'.226 Rc in the 130 to 190 ksi YS range considered in this
investigation. This relationship was statistical'ly determined.
The YS vs. Rc data on large tube forgings was in close agree-
ment with that presented 'by Lubahn and ASM.
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Rc Hardness J f Flat GroundTests 1,On OD of-Disc
TENSILETEST SPECIMEN
TENSILETEST SPECIMEN
TENSILETEST SPECIME2N
Figure 1. Location of hardness tests and tensile testspecimens in he disc sections.
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,00 EXP 3
T xxx
U x
xx
x va x xx xx a U
U U
Me 187 x Ix
x
x*.1580 x x w
x x
mx
.41x x x.113 x
C C
.199x x Xx
.1310 x
.063150 XII32 X3850 900M .4150 #.4490
ROCKWELL
Figure 2. Yield strength vs hardness (RC)
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%P
I TABLE 1. CHEMICALCOMPOSITIONS(Nominal)
TYPE C 1n P S Si Ni Cr Mo V Cu
Gunsteel .36 .50 .01 .01 .35 3.0 .90 .50 .10 -
4337 Mod .37 .72 .01 .01 .30 1.8 .77 .35 - .10
4340 .40 .70 .03 .03 .30 1.8 .80 .25 -
4140 .40 .85 .03 .03 .30 - .95 .20 -
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4,i
TABLE 2. YIELD STRENGTH HARDNESS*DATA
175MM M113 TUBES
TUBE NO. TUBE NO. TUBE NO.3276-01 3276-02 1368SYS Rc YS Rc YS Rc
148 ksi 35 149 ksi 36 176 ksi 41157 .38 149 36 174 39146 34 149 37 171 40150 35 148 35 175 40154 36 150 37 174 40154 36 150 37 181 42147 34 151 36 183 42147 35 150 36 182 42157 37 160 38 180 41157 37 161 38 185 42154 36 160 38 183 42148 34 160 37 185 43157 37 159 38 185 42148 34 158 36 174 39
148 34 159 36 173 40159 37 176 40149 37 171 40151 37 168 39IS0 38 172 40148 35 171 40150 35 166 38149 35 164 38148 38 165 39IS0
37 166 39
*Average of six readings
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TABLE 2. YIELD STRENGTh -_fARDNESS*-DATA (cont)5 S!4 113 TUBES
TUBE NO. TUBE NO. TUBE NO .
1139C 349A 4541-3YS Rc YS Rc YS Rc
142 ksi 34 145 ksi 34 141 ksi 32140 34 143 33 140 32130 33 141 33 132 32127 33 137 33 135 33130 30 144 33 130 31130 31 147 33 139 33131 30 122 29131 30 133 29131 .30 122 30132 31 130 31 151 35152 35 136 33
152 3 140 34152 36 141 34-1515 37
156 37158 38156 36157 37147 36148 36148 36145 34145 34147 35
147 35146 34148 34149 35153 36
.*Average of six readings.
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TABLE 3. YIELDSTRENGTH- HARDNESSDATA
REHEAT TREATED17514 M113 TUBES
BE NO. TUBE NO. TUBE NO.1144 1144 113 and 967YS c YS Rc YS Rc194 ksi 44 177 ksi 43 130 ksi '3190 44 176 43 135 3291 44
179 43 138 32,3 140 33190 44 176 42 14 480 44 168 42 144 348890 44 170 42 147 3517542 150 3688 44 174 42 154 3789 44 181 43 157 3893 44 179 43 164 3989 44 172 42 166 3989 44 176 42 168 4088 44 168 41 170 4186 44 169 41 171 4186 44 169 41
173 42189 44 168 41 172 42184 43 171 41 172 42 183 43 177 t175 42183 43 172 41 176 4383 43 164 39 180 4383 43 165 39 182 4382 43 158 38 190 4481 43 156 38 192 44181 153 37180 43 156 37177 43 150 36178 43 150 36
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TABLE 4. YIELD STRENGTH HARDNESS DATA
105MMAM137 TUBE
TUBE NO.
64261
YS Rc
188 ksi 42
If187 42
186 43
188 42
89 42
187 41
187 42
188 42
12
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TABLE S. YIELD STRENGTH- HARDNESSDATA
LOW ALLOY STEEL
4340 433 7 Mod 4140* YS Rc YS Rc YS Rc
117 ksi 28 175 ksi 40 96'ksi 22118 28 177 41 114 29131 31 157 37 127 30132 31 158 38 129 30 140 33 155 38 132 33143 33 161 37 133 30150 36 149 39 134 311S0 36 155 38 146 36152 36 145 38, 168 41157 37 154 39 189 45165 39 157 39 206 47168 39 222 so174 40 235 53176 40 246 57182 45191 42186 46202 47
210 48215 50220 52227 55
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TARLE 6. YIELD STRENGTH HARDNESS DATA
LITERATURE
Lubahn DataASM Data Table
YS Rc YS Rc
S85 ksi 20 69-78 ksi 1419022 73-84 16
97 24 76-90 18
104 26 79-93 20
S1118 85-99 22120 30 92-107 24
132 32 99-114 26
139 34 107-122 28
148 36 116-131 30156
38 125-141 32166 40 131-146 34
178 42 141-157 36187 44 153-170 38
200 46 163-179 40214 48 176-185. 42
23050
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