strength of materials laboratory -...
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GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
STRENGTH OF MATERIALS LABORATORY
GUDLAVALLERU ENGINEERING COLLEGE SESHADRI RAO KNOWLEDGE VILLAGE: GUDLAVALLERU
DEPARTMENT OF CIVIL ENGINEERING
Name : ………………………………………………………
Regd. No : ……………………………………………………….
Year & Semester : ……………………………………………………..
Academic Year : ……………………………………………………….
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
GUDLAVALLERU ENGINEERING COLLEGE SESHADRI RAO KNOWLEDGE VILLAGE::GUDLAVALLERU
DEPARTMENT
OF
CIVIL ENGINEERING
Strength of Materials - Lab Manual
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
GUDLAVALLERU ENGINEERING COLLEGE SESHADRI RAO KNOWLEDGE VILLAGE:: GUDLAVALLERU
DEPARTMENT OF CIVIL ENGINEERING
INDEX S.n
o Date
Name of the Experiment Signature
of the
faculty
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GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
BRINNEL’S HARDNESS TEST
AIM: To measure the Brinnel hardness number for the given material.
APPARATUS: Brinnel’s hardness testing machine with accessories, emery paper,
microscope, specimen.
THEORY:
Hardness is the property exhibited by a material. It can be defined as the
property of a material by virtue of which it resists scratch, wear, abrasion or
indentation.
DESCRIPTION:
For a number of engineering materials which are subjected to friction such as
steel, cast iron etc. it is necessary to find out their resistance to wear and tear
(hardness). Hardness of a surface can be increased by heat treatment or by
chemical treatment and finding out the hardness can check the efficiency of the
process. The Brinnel’s hardness test is carried out by forcing a hardened steel ball
of diameter D under a load of P into a test specimen and measuring the mean
diameter d of the indentation left on the surface after removal of the load. Normally
for hard materials a ball of 10 mm diameter should be used. For soft material 5mm,
2.5mm, 2mm and 1mm are to be used depending upon the softness of the surface.
The British Standard Institution has recommended the following four different 2D
P
ratios for different materials.
The hydraulic pump applies the load required for specified time. A Brinnel
Microscope is used to measure the Indentation.
BHN = ][
2
22 dDDD
P
Where P is the load adjusted in the machine in N
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
D is the diameter of indenter and
d is the diameter of impression
In Brinnel’s Machine the surface area of the Indentation is calculated and is
used as an index of hardness of the metal.
The surface area of Indentation is dependent upon the depth of penetration.
The load applied (in kgf) divided by the spherical area of Indentation in square mm is
taken as the Brinnel’s Hardness number.
PROCEDURE:
1. Polish the surface with emery paper.
2. Place the specimen on the work table and raise it by turning the elevating
screw till the small pointer on the dial reaches the set position. Now the
specimen is subjected to the preliminary the load 10 kgf
3. Adjust the diaphragm the required weight, that is, if the penetrate diameter is
25mm, and P/D2 ratio is 30, then the load to be adjusted to 187.5 Kg. If the
diameter of penetrater is 10 mm, then the load is 30 Kg (300N). Apply the
load by operating the lever arm.
4. Wait for 30 Sec for soft materials and 15 sec for hard material so as to make
the load reach the specimen fully. Wait till the pointer stops moving.
5. Remove the specimen and measure the diameter of the indentation correct to
0.1mm with Brinnel microscope. To do this, keep the specimen at
microscope adjusted indentation to the scale of the microscope and measure
the diameter of the indentation.
6. Repeated the process to obtain at least 4 different sets of observation for the
same material.
7. Brinnel Hardness number B.H.N = ][
2
22 dDDD
P
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
OBSERVATIONS:
Diameter of the indenter = mm
Load = kgf
TABULAR FORM
S.No
Material
Diameter
of indentor
mm
Diameter of impression Load P
kgf
B.H.N
Trail I Trail II Average
1
2
3
4
5
CALCULATION:
B.H.N = ][
2
22 dDDD
P
=
RESULT:
Brinnel Hardness Number for the given material = _________ BHN
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
ASSESSMENT QUESTION:
1. Define Hardness? What is meant by Indentation?
2. How the ball Indenter diameter varies with load?
3. What is the load, ball Indenter ratios for different materials?
4. What is the least count for Brinnel Microscope?
5. What are the different grades of ball Indenters?
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
ROCKWELL HARDNESS TEST
AIM: To measure the Rockwell hardness number for the given material.
APPARATUS: Rockwell hardness testing machine with accessories, emery paper,
Specimen.
THEORY:
Hardness is the property exhibited by a material. It can be defined as the
property of a material by virtue of which it resists scratch, wear, abrasion or
indentation.
DESCRIPTION:
Rockwell Hardness Testing consists of an anvil which can be changed
depending up on the shape of the specimen under test. Different anvils are
available for different specimen. The anvil can moved up or down. But turning the
hand wheel, which is situated, at bottom of the spindle a loading leaver is situated at
the right hand side bottom position of the machine. The loading mass also be
applied by simple operating a handle leaver which is just below the handle wheel.
The machine reading type. These are two scales B and C. B for soft
material, C for Hard materials.
PROCEDURE:
1. Remove all mill scales from the surface of the specimen by rubbing it with
emery paper
2. Based on the type of materials, select the proportional load on the indenting
tool for very hard materials, measure in Rockwell ‘C’ scale, 1500N
proportional load and diamond penetrator. For medium hard and soft
materials measure in Rockwell ‘E’ scale, 1000N proportional load and 1.58
mm dia. ball penetrater.
3. Insert indenter and fasten with a screw.
4. Keep the load required for the scale which we are using.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
5. Place the specimen on the anvil and turn the wheel to raise the elevating
screw till the small pointer on the dial reaches the set position. Now the
specimen is subjected to the preliminary load of 100N and also set the big
pointer to zero.
6. Push forward the Loading handle to transmit the major load to the specimen.
7. When the penetration is complete (Give 5 to 6 seconds for hard material and
6 to 8 seconds for soft material) release the major load by pushing backward
the loading handle. Keep the initial 100N load still on the specimen.
8. Then directly read the Rockwell ‘C’ or Rockwell ‘B’ hardness number on the
dial where the needle stopped and record it.
9. Then release the minor load of 100N by rotating the hand wheel and lowering
the screw.
10. Repeat the Experiments to obtain at least four different sets of observation for
the same material.
OBSERVATIONS:
S.No Material Trail No.
Minor
load in
‘N’
Major
load in
‘N’
Indenter
used
Scale
used R. H. No.
1
2
3
4
Average R.H.No. =
RESULT: Rockwell hardness No. for the given material = _________ Rc or RB
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
SPRING TESTING MACHINE
AIM:
To find the stiffness of the given spring using tensile testing machine
APPARATUS:
KMI testing machine model 1.3-D ,,set of weight discs and springs.
PROCEDURE:
1. Select the measuring range by attaching weights on the pendulum rod. (Use
‘B’ for 0- 5000N range).
2. To control sudden fall of the pendulum the valve opening of the dash point is
increased for lower range and decreased for higher range.
3. Set the zero in the measuring dial by moving the collar as on the pendulum
bracket arm
4. Fix the griper for tensile testing.
5. Fix the spring between these two grippers.
6. After fixing spring, note the reading of the knife-edge pointing on scale
provided on upper gripping device
7. Turn the power on and press down button to apply gradual tensile force on
the spring.
8. Note the tensile force from the measuring dial for every 10mm elongation of
spring
9. Draw the graph by taking elongation (δ) on X-axis and force (F) on Y- axis.
10. Calculate the slope of the line joining all the measured points by a straight
line, which gives the stiffness of the given spring.
11. Repeated procedure for different springs of same material.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
OBSERVATIONS:
S.No.
Deflection ( ) mm Tensile Force (F)
N
Stiffness
(
fk
)
mmN
Loading Un-Loading
Initial
mm
Final
mm
Net
mm
Initial
mm
Final
mm
Net
mm Initial Final Net
1
2
3
4
CALCULATION:
Net Deflection in loading = Final – Initial = mm
Net deflection in unloading = Final – Initial = mm
Net Tensile force = Final – Initial = N
Stiffness
fk
= = mmN
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
Forc
e in
N
GRAPH:
A graph is drawn taking elongation on x- axis and tensile force on y- axis.
Y
F2
F1
1 2 Deflection in mm .
RESULT:
Stiffness of the given spring =
From graph =
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
IMPACT TEST (CHARPY)
AIM:
To determine the impact strength of the given specimen by conducting
Charpy test.
APPARATUS:
Charpy testing machine with accessories, specimen, Vernier Calipers.
THEORY:
The loads that are suddenly applied to a structure are known as impact loads.
The performance on engineering materials like strength, toughness etc. vary with
rate of loading. Materials exhibits poor performance under dynamic or shock loads.
Hence it is required to know how the strength and toughness varies with impact or
instant shock loads. In the impact test, the impact strength (i.e. the resistance to
shock loads) and the toughness of material under dynamic load is determined.
The principle employed in all impact testing procedures is that a material
absorbs a certain amount of energy before it breaks or fractures. The quantity of
energy thus absorbed is characteristic of the physical nature of the materials. If it is
brittle it breaks more readily, i.e., absorbs a lesser quantity of energy and if it is
tough, it needs more energy for fracture.
The two important standard impact tests are (1) Izod Impact test and (2)
Charpy impact test.
DESCRIPTION:
The machine consists of a swinging pendulum that has an arm and head. For this
test the dimensions of standard specimen are 55 mm x 10 mm x 10 mm . It is a
simple supported beam. Swinging Head strikes other side of the specimen notch.
Pendulum falls from 1.457 m height or from an angle of 1400. The weight swinging
hammer is 20.932 kg or 250 N. The specimen struck exactly at its centre i.e. 27.5
mm . The machine also has a pedal operated brake, to stop the hammer after the
specimen is struck.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
SPECIFICATIONS:
Maximum impact energy of pendulum 300 Joules
Minimum value of scale graduation 2 Joules
Distance between supports 40 mm ± 0.2 mm
Angle of test piece supports 780 to 800
Angle of inclination of supports 00
Radius of supports 1 mm to 1.5 mm
Maximum width of striker 10 – 18 mm
Angle of striking edge 300± 10
Radius of curvature of striking edge 2 mm to 2.5 mm
Weight of the machine 415 kg (approx.)
PROCEDURE:
1. Measure the dimensions of specimen by using Vernier Calipers.
2. Raise the pendulum and keep it in position, fix the correct striking edges to
the head of the swinging pendulum.
3. Set the pointer of the scale to maximum energy value.
4. Calibrate the tester by releasing the clutch so that the pointer coincides with
zero on the scale with no specimen at the anvil
5. Re-clutch the hammer after calibration.
6. Place the specimen centrally over the supports such that the notch is
opposite to striking end.
7. Reset the pointer on the scale at its maximum value
8. Release the pendulum by operating the two levers simultaneously. The
striking edge strike against the specimen and ruptures it. The specimen
absorbs a part of the energy due to fall of the pendulum.
9. Stop the free swinging or oscillations of pendulum by a pedestal brake.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
10. Collect the broken pieces of specimen to observe the nature of fracture.
11. Read the scale reading as shown by the pointer as the toughness of material
in Joules.
OBSERVATIONS:
BREADTH
S.No Main Scale Reading
MSR , mm
Vernier
Coincidence
VC , mm
LCVCMSR
mm
1
2
3
Avg. Breadth = mm
THICKNESS
S.No
Main Scale Reading
MSR mm
Vernier
Coincidence
VC , mm
LCVCMSR
mm
1
2
3
Avg. Thickness = mm
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
TABULAR FORM
S.No.
Material of
the Specimen
Area of the
specimen
at the Notch
mmmm
Energy
absorbed,
J
Energy absorbed
to break the
specimen, J
Specific
Impact
Power
2mmJ
Initial Final
1
2
3
CALCULATIONS:
Specific impact power = Energy absorbed / area of cross section at the notch
PRECAUTIONS:
1. Ensure no one is at the path of swinging hammer, before its every return case
2. The pointer should be at the bottom i.e. it should at maximum value of scale,
prior to the release of the hammer.
3. Ensure the right striking edge, and correct weight of the swinging head.
4. Swinging hammer should be clutched at the standard height depending upon
the type of testing.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
RESULT:
Specific impact power of the given material =
ASSESSMENT QUESTIONS:
1. Differentiate between Impact loads, gradually applied load and suddenly
applied load?
2. Define strength, toughness, Brittleness?
3. Which type of material absorbs more energy i.e. either Brittle or ductile
material?
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
IZOD TEST
AIM : To determine the suitability of a material, which is expected to resist repeated
shocks, by determining the energy required to break the material by conducting Izod
test.
APPARATUS:
1. Izod testing machine with Accessories
2. Specimen
3. Vernier calipers
THEORY:
The loads that are suddenly applied to a structure are known as impact loads.
The performance on engineering materials like strength, toughness etc. vary with
rate of loading. Materials exhibits poor performance under dynamic or shock loads.
Hence it is required to know how the strength and toughness varies with impact or
instant shock loads. In the impact test, the impact strength (i.e. the resistance to
shock loads) and the toughness of material under dynamic load is determined.
The principle employed in all impact testing procedures is that a material
absorbs a certain amount of energy before it breaks or fractures. The quantity of
energy thus absorbed is characteristic of the physical nature of the materials. If it is
brittle it breaks more readily, i.e., absorbs a lesser quantity of energy and if it is
tough, it needs more energy for fracture.
The two important standard impact tests are (1) Izod Impact test and (2)
Charpy impact test.
DESCRIPTION:
The machine consists of a swinging pendulum that has an arm and head. For this
test the dimensions of standard specimen are 75 mm x 10 mm x 10 mm . It is a
cantilever beam. Swinging Head strikes face of the specimen notch. Pendulum falls
from 0.758 m height or from an angle of 840. The weight swinging hammer is 21.79
kg or 214 N. The specimen struck exactly at its centre i.e. 27.5 mm . The machine
also has a pedal operated brake, to stop the hammer after the specimen is struck.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
PROCEDURE:
12. The specimen is of square cross section of 10 mm side of and its length is 75
mm . It is notched at a distance of 28 mm from one side, the notch being 2
mm deep and with an inclined angle of 45o.
13. Rise the pendulum and keep it in position, Fix the correct striking edges to the
head of the swinging pendulum.
14. See the pointer of the scale is positioned at the maximum energy value.
15. Calibrate the tester by releasing the clutch so that the pointer coincides with
zero on the scale with no specimen at the anvil
16. Re-clutch the hammer after calibration.
17. The specimen is firmly held in the vice and fastened to base of the machine.
18. Place the specimen centrally over the supports such that the notch is
opposite to striking end.
19. Reset the pointer on the scale at its maximum value
20. Release the pendulum by operating the two levers simultaneously. The
striking edge strike against the specimen and ruptures it.The specimen
absorbs a part of the energy due to fall of the pendulum.
21. Stop the free swinging or oscillations of pendulum by a pedestal brake.
22. Collect the broken pieces of specimen to observe the nature of fracture.
23. Read the scale reading as shown by the pointer as the toughness of material
in Joules.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
OBSERVATIONS:
BREADTH
S.No
Main Scale Reading
MSR mm
Vernier
Coincidance
VC mm
LCVCMSR
mm
1
2
3
Avg. Breadth = mm
THICKNESS
S.No
Main Scale Reading
MSR mm
Vernier
Coincidance
VC mm
LCVCMSR
mm
1
2
3
Avg. Thickness = mm
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
TABULAR FORM
S.No.
Material of
the Specimen
Area of the
specimen
at the Notch
mmmm
Energy
absorbed,
J
Energy absorbed
to break the
specimen, J
Specific
Impact
Power
2mmJ
Initial Final
1
2
3
CALCULATIONS:
Specific impact power = Energy absorbed / area of cross section at the notch
PRECAUTIONS:
5. Ensure no one is at the path of swinging hammer, before its every return case
6. The pointer should be at the bottom i.e. it should at maximum value of scale,
prior to the release of the hammer.
7. Ensure the right stricking edge, and correct weight of the swinging head.
8. Swinging hammer should be clutched at the standard height depending upon
the type of testing.
RESULT: Specific impact power of the given material =
ASSESSMENT QUESTIONS:
4. Differentiate between Impact loads, gradually applied load and suddenly
applied load?
5. Define strength, toughness, Brittleness?
6. Which type of material absorbs more energy i.e. either Brittle or ductile
material?
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
DEFLECTION TEST
AIM:
To determine the young’s modulus and bending stress for the given steel beam by
conducting deflection test.
APPARATUS:
Two knife edge supports, Deflectometer, Calipers, Scale, load hanger, set of
weights.
THEORY:
A beam extremely supported at both ends and load applied normal to axis of beam
is called simply supported beam. The maximum deflection occurs at middle of span,
where the load is applied at the Mid Point of the beam. The loads are placed in pan.
The pan is adjusted to exactly middle of the beam. Weights are slowly placed on the
pan. The beam under goes deflection. The deflection of the beam is measured with
the help of dial gauge and with the help of relation between deflection of beam and
load system. The Modulus of elasticity of material of the beam is obtained. For this
purpose consider two cases loading & unloading.
Load
Simply supported beam
2L
Beam cross section
b
t
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
DESCRIPTION:
The apparatus consists of beam testing on two simply supported knife edges. The
load ‘W’ is applied at centre and the maximum deflection is measured at centre.
For this load condition the deflection at centre is given by
=
E
W
I48
L3
f = I
My
E =
W
I48
L3
Where
W = concentrated load at centre in N E=Young’sModulus in 2mm
N
L = Length of the beam in mm f = bending stress2mm
N
= Deflection of the beam in mm y = Distance of top fiber from
I = Moment of Inertia about Neutral axis Neutral axis
b = breadth of the beam in mm M = Bending moment 4
WL
t = Thickness of the beam in mm
PROCEDURE:
1. Adjust the knife-edge supports for the required span.
2. Measure the dimensions of the given beam.
3. Place test beam over the center of supports.
4. Place the deflectometer under the beam where the deflection is to be
measured.
5. Suspend the hanger at the point where the deflection of the beam is to be
noted.
6. Note the initial reading of the deflectometer.
7. Add the loads to the hanger art the rate of 500N, the load should be carefully
applied with out causing any shock.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
8. Note the corresponding deflectometer reading for each increasing load.
9. Observe five set of readings.
10. Remove the loads at the rate of 500 N
11. Note the corresponding deflectometer reading for each decreasing load.
12. Draw the graph load Vs deflection mm taking deflection on X-axis and load
on Y-axis.
OBSERVATIONS:
Span of the beam (L) = mm
Width of the beam (b) = mm
Thickness of the beam (t) = mm
Least count of Deflectometer =
BREADTH
S.No
Main Scale Reading
MSR mm
Vernier
Coincidence
VC mm
LCVCMSR
mm
1
2
3
Avg. Breadth = mm
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
THICKNESS
S.No
Main Scale Reading
MSR mm
Vernier
Coincidence
VC mm
LCVCMSR
mm
1
2
3
Avg. Thickness = mm
TABULAR FORM
.No. Load
W (N)
Deflectometer Reading Deflection in, mm
(Initial – Final)
Young’s
modulus
2mmN
Loading Un-Loading Loading
Un-
Loading Aveg
Initial Final Initial Final
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
SAMPLE CALCULATIONS:
For a simply supported beam of span l with central load W and deflection is
measured at mid span
Deflection at center, = EI
WL
48
3
Moment of inertia, I = 12
3bt
E=
W
I48
L3
From the bending equation, Y
F
I
M
YI
MF
GRAPH:
Plot a graph between load and deflection from the graph corresponding to any
convenient points. Find the value of W/ ratio and calculate E from expression
E =
W
I48
L3
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
RESULT:
Young’s modulus of beam materials is = _________ 2mm
N
Young’s modulus from Graph = __________ 2mm
N
Bending stress at the applied maximum load is = __________ 2mm
N
ASSESSMENT QUESTION:
1. Define Young’s modulus, what are its units?
2. What is moment of inertia?
3. Define Hooks Law?
4. Define Bending moment?
5. Area under stress – Strain curve is?
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
TORSION TEST
AIM:
To find out the shear stress and rigidity modulus of the given material using the
torsion testing machine
APPARATUS:
Torsion testing machine – Model TT-6. Vernier calipers, scale, specimens
SPECIFICATIONS:
Max torque capacity : 60 mN
Torque ranges : 0- 60 mN
No of divisions on dial : 600
Torsion speed : 1.5 RPM
Clearance between grips : 0- 420 mm
Grips for round bars : 4- 8 mm
Grips for flat bars (t) : 1- 5 mm , 25 mm
Motor power : 0.5 HP
Accuracy of torque indication: +1% of true torque above 20% its range
PROCEDURE:
1. Measure the diameter of the specimen and select the suitable grips for the
specimen and insert into the driving and driven chucks
2. Insert the specimen into the two chucks by holding driven chuck firmly.
3. Adjust torque range depending on the type of specimen (hard or soft) by
turning a knob on the right hand side of measuring panel.
4. Then adjust the zero of the angle-measuring disc.
5. Switch on the motor by pressing green button.
6. Switch off the motor after the specimen breaks.
7. Note down the torque shown by the red pointer in the dial and that is the
maximum capacity of specimen.
8. The angle of twist can be directly read on the angle-measuring disc.
9. Repeat the Same Procedure for different specimens of the same material.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
T T
OBSERVATIONS:
S.NO Material
Gauge
length
(L)mm
Diameter
(d) mm
Torque
(T)
N-m
Twist
“ ”
Rad
Shear
stress
( )
2mmN
Rigidity
modulus
(G)
2mmN
CALCULATIONS: Polar moment of inertia of rod (J) = 32
4d
L
G
rJ
T
Slope = Tan θ =
Rigidity of modulus= J
LTG
2mm
N
Shear stress (τ) = J
rT
2mm
N
RESULT: he maximum shear stress on the given material is ___________
2mmN
Rigidity modulus ________ 2mm
N
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
COMPRESSION TEST
AIM: -
To determine the ultimate crushing strength of concrete and wood
EQUIPMENT & MATERIALS USED:
Compression Testing Machine M/C (CTM).
Wooden block or Concrete block
Scale.
THEORY:
Concrete and Wood are generally used in engineering constructions and it
may be subjected to compressive loads. To with stand the structural loads, it is
necessary to determine the compressive strength of concrete and wood.
Compressive test is conducted at room temperature to determine the ultimate
compressive strength of the given concrete and wooden block under static loading
conditions. The external faces of wooden block are made perfectly plane. The block
is held between the lower and upper cross head of C. T. M. Inter mutual loads are
applied gradually on the specimen. The concrete or wood undergoes compression.
At a particular load the needle of the control unit starts to rotate anti clock wise,
which can be noted as ultimate crushing load.
DESCRIPTION OF THE EQUIPMENT:
Compression Testing Machine is operated hydraulically. Driving is performed
with the help of electric motor. Depending upon the size of the specimen the C. T. M.
can be set into two ranges C. T. M. consists of two units
(a) Loading & (b) Control Unit.
The specimen is tested upon the loading unit and the corresponding readings are
taken from the dial fitted to the control unit. Hydraulic cylinder is fitted in the center of
the base and the piston slides in the cylinder when the machine is in operated. A
lower table is rigidly connected to an upper crosshead by two straight columns. This
assembly moves up and down. Compression test is conducted by putting the
specimen in between lower table and upper crosshead.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
The control panel consists the two valves one is at right side and the another
one at left side. These valves control the flow of oil in the hydraulic system. The right
side valve is a pressure flow control valve and left side valve is return valve to allow
the oil from cylinder to go back in to the tank. Control panel consists of
dynamometer, which measures and indicates the load on the specimen.
PROCEDURE:
1) Prepare the concrete or wood specimen as per required dimensions.
a) In case of compression test of wood perpendicular to the grain, tests
are made on normal 50 x 50 x 150 mm .
b) In case of compression test of wood parallel to the grains the
dimensions of the specimen are 50 x 50 x 200 mm .
c) Incase of concrete block 150 x 150 x 150 mm
2) Measure the dimensions of the specimen with the help of scale.
3) Place the specimen in between the lower table and upper crosshead of C. T.
M. in such a way that the grains of the specimen are perpendicular to the
direction of application of the load.
4) Apply the compressive load on the specimen. The needle of the control unit
rotates in clockwise direction.
5) By applying the load the specimen crushes. At particular load the needle
starts to rotate in anti clockwise direction. The corresponding load is called
ultimate crushing load.
6) Repeat the same procedure by keeping the specimen in such away that the
grains are along the axis of loading and take the ultimate crushing load.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
OBSERVATIONS:
When the load is applied perpendicular to the grains of the specimen.
S.No
Area of cross section
in 2mm A
Ultimate crushing
load in N cP
Ultimate Crushing Stress
A
Pcc 2mm
N
When the load is applied along the grains of the specimen.
S.No
Area of cross section
in 2mm A
Ultimate crushing
load in N cP
Ultimate Crushing Stress
A
Pcc 2mm
N
RESULT:
Ultimate crushing strength of given concrete or wood specimen =
When the load is applied perpendicular to the grains of the specimen =
When load acts along the grains =
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
TENSION TEST
AIM:
To conduct tension test on the given steel specimen for determining the
1. Stress at yield point.
2. Ultimate stress.
3. Nominal breaking stress.
4. Actual breaking stress.
5. Percentage elongation.
6. Percentage reduction in area.
7. Young’s modulus.
APPARATUS:
1. Universal testing machine with accessories
2. Vernier calipers.
3. Scale.
4. Dot punch.
5. Hammer.
6. Specimens as ISI
THEORY:
The Tension test which is conducted on a universal testing machine at room
temperature is a common method to evaluate strength and ductility under static load
conditions. The tension test is carried out by loading a standard specimen gripped
at both ends and measuring the resultant elongation of the specimens at various
increments of loads.
PROCEDURE:
1. Measure the diameter of the given mild steel specimen at three
different places with the help of vernier calipers and determine the
average diameter of the specimen and gauge length.
2. Mount the specimen in the grip of the movable and fixed cross
head
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
3. Adjust the load stabilizer, start the machine and open the inlet
valve slightly. When the load pointer just kicks it, indicates that the
load is held caught between the grips, and then adjusts the pointer
to read zero.
4. Apply the load at a steady uniform rate and until specimen breaks.
5. After some time the actual point returns slowly. At this stage, a
neck is formed in the specimen, which breaks. Note the position of
actual pointer during breaking. Record the maximum load as
“Breaking load”.
6. Press the freeze button and then print to get the graph between
load verses elongation.
7. Repeat the procedure for other specimen.
OBSERVATIONS:
Diameter of rod --- Trial 1 = mm
Trial 2 = mm
Trial 3 = mm
Average diameter of rod od
= mm
Original length (Gauge length) of rod 0L
= mm
Yield point load
yP = KN
Ultimate load uP
= KN
Breaking load bP
= KN
Diameter of the rod at neck
fd = mm
Gauge length ol = mm
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
TABULAR FORM
S.no
Original
diamet
er
od mm
Neck
diamete
r
fd mm
Original
Length
oL mm
Final
Lengt
h
fL
mm
Original
Area
oA 2mm
Neck
area
fA
2mm
Yield
stress
2mmN
Ultimat
e
stress
2mmN
Breaki
ng
stress
2mmN
Young’
s
Modul
us
2mmN
%
Elongat
ion
%
Reductio
n in area
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
GRAPH:
Print the graph between load [y-axis] and deflection [x-axis] from the graph
calculate stresses.
CALCULATION:
Original area of cross section oA
=
2
0d4
Area of cross section at neck
fA =
2
fd4
Stress at yield point =
2/ mmNeaOriginalar
Yieldload
Ultimate stress =
2mm/NeaOriginalar
adUltimatelo
Actual breaking stress =
2mm/NeaOriginalar
adBreakinglo
Percentage reduction in area =
100A
AA
0
f0
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
Percentage elongation =
100L
LL
0
f0
Young’s modulus =
Original Length 0L
= mm
Final Length
fL = mm
RESULT:
Stresses from graph =
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
DEFLECTION TEST ON CANTILIVER BEAM
AIM:
To determine the young’s modulus and bending stress for the given steel beam
by conducting deflection test.on cantilever
APPARATUS:
Cantilever set up, Deflectometer, Calipers, Scale, load hanger, set of weights.
THEORY:
A beam is fixed at the one end and freely hanging other end and load applied
normal to axis of beam is called cantilever beam. The maximum deflection
occurs at the free end of the span, where the load is applied at the free end of the
beam. The loads are applied through hanger. Weights are slowly applied on the
beam. The beam under goes deflection. The deflection of the beam is measured
with the help of dial gauge and with the help of relation between deflection of
beam and load system. The Modulus of elasticity of material of the beam is
obtained. For this purpose consider two cases loading & unloading.
Load
Cantilever beam
L
Beam cross section
b
t
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
DESCRIPTION:
The apparatus consists of beam testing on fixed support at one and freely
hanging on other side. The load ‘W’ is applied at free end and the maximum
deflection is measured at free end. For this load condition the deflection at
centre is given by
=
EI
WL
3
3
f = I
My
E =
W
I
L
3
3
Where
W = concentrated load in N E=Young’sModulus in
2mmN
L = Length of the beam in mm f = bending stress2mm
N
= Deflection of the beam in mm y = Distance of top fiber
from
I = Moment of Inertia about Neutral axis Neutral axis
b = breadth of the beam in mm M = Bending moment
WL
t = Thickness of the beam in mm
PROCEDURE:
13. Measure the dimensions of the given beam.
14. Place the deflectometer under the beam where the deflection is to be
measured.
15. Suspend the hanger at the point where the deflection of the beam is to be
noted.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
16. Note the initial reading of the deflectometer.
17. Add the loads to the hanger art the rate of 500N, the load should be
carefully applied with out causing any shock.
18. Note the corresponding deflectometer reading for each increasing load.
19. Observe five set of readings.
20. Remove the loads at the rate of 500 N
21. Note the corresponding deflectometer reading for each decreasing load.
22. Draw the graph load Vs deflection mm taking deflection on X-axis and
load on Y-axis.
OBSERVATIONS:
Span of the beam (L) = mm
Width of the beam (b) = mm
Thickness of the beam (t) = mm
Least count of Deflectometer =
BREADTH
S.No
Main Scale Reading
MSR mm
Vernier
Coincidence
VC mm
LCVCMSR
mm
1
2
3
Avg. Breadth = mm
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
THICKNESS
S.No
Main Scale Reading
MSR mm
Vernier
Coincidence
VC mm
LCVCMSR
mm
1
2
3
Avg. Thickness = mm
TABULAR FORM
S.No.
Load
W
(N)
Deflectometer Reading Deflection in, mm
(Initial – Final)
Young’s
modulus
2mmN
Loading Un-Loading Loading
Un-
Loading Aveg
Initial Final Initial Final
1
2
3
4
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
5
6
SAMPLE CALCULATIONS:
For a cantilever beam of span l with end load W and deflection is measured at
the end span
Deflection at center, =
EI
WL
3
3
Moment of inertia, I = 12
3bt
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
E =
W
I
L
3
3
From the bending equation, Y
F
I
M
YI
MF
GRAPH:
Plot a graph between load and deflection from the graph corresponding to any
convenient points. Find the value of W/ ratio and calculate E from expression
E =
W
I
L
3
3
RESULT:
Young’s modulus of beam materials is = _________ 2mm
N
Young’s modulus from Graph = __________ 2mm
N
Bending stress at the applied maximum load is = __________ 2mm
N
ASSESSMENT QUESTION:
6. Define Young’s modulus, what are its units?
7. What is moment of inertia?
8. Define Hooks Law?
9. Define Bending moment?
10. Area under stress – Strain curve is?
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
SHEAR TEST
AIM:
To determined the ultimate shear test after given steel spacimen by
conducting a shear test
APPARATUS:
7. Universal testing machine with accessories
8. Vernier calipers.
9. Scale.
10. Shear attachments
THEORY:
For rivets in trusses, plate girders etc., mild steel and high tensile steel are used.
Rivets are subjected to bearing and shearing stresses. We will now investigate
experimentally the behavior of a steel rod under shear. The intensity of internal
resistance when the applied force is parallel to the section being sheared is
called shear stress OR, if the applied load consists of two equal and opposite
parallel Forces which do not share the same line of action, then there will be a
tendency for one part of the body to slide over or shear from the other part.
PROCEDURE:
8. Measure the diameter of the given mild steel specimen at three
different places with the help of vernier calipers and determine
the average diameter of the specimen.
9. Fix the lower jig and upper jig in the machine.
10. Adjust the load stabilizer, start the machine and open the inlet
valve slightly. When the load pointer just kicks it, indicates that
the load is held caught between the grips, and then adjusts the
pointer to read zero.Insert the steel specimen to pass through
the holes in the shear attachments, provided for the purpose,
centrally with equal over handing.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Shear Test
11. Apply the load at a steady uniform rate and until specimen
breaks.
12. Takeout the shear attachment and remove the broken pieces
of the specimen.
13. Repeat the procedure for other specimen.
OBSERVATIONS:
Diameter of rod --- Trial 1 = mm
Trial 2 = mm
Trial 3 = mm
Average diameter of rod od
= mm
Ultimate load uP
= KN
TABULAR FORM
S.no diameter
od mm
Area
oA 2mm
Ultimate
shear load
N
Ultimate shear
stress
2mmN
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Brinnel’s Hardnes Test 47
CALCULATION:
Area of cross section oA
=
2
0d4
Ultimate shear stress =
2mm/NeaOriginalar
adUltimatelo
RESULT:
Average Ultimate Shear Stresses =
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Brinnel’s Hardnes Test 48
STRAIN MEASUREMENT USING STRAIN GUAGE
AIM:
Measurement of strain using strain gauge.
APPARATUS:
Digital panel meter, cantilever beam, weights.
THEORY:
Strain gauges are devices used to measure the dimensional change of components
under test. These are used in many applications like force measuring devices,
measurement of vibration, measurement of pressure etc., In this experiment bonded
strain gauges are used . These gauges are directly bonded (that is pasted) on the
surface of the structure under study. In this fine wire strain gauges are used. A fine
resistance wire of diameter of 0.025mm, which is bent again and again as shown in
figure. This is due to increase the length of the wire so that it permits a uniform
distribution of stress. This resistance wire is placed between the two carrier bases
(paper, bakelite or Teflon), which are cemented to each other. The carrier base
protects the gauge from damages. Loads are provided for electrically connecting
the strain gauge to a measuring instrument (wheat stone bridge).
PROCEDURE:
1. Ensure that the instrument is switched off.
2. Connect the flexible wires provided with the strain gauge cantilever beam
between the terminals 1-1,2-2,3-3 &4-4.
3. Keep switch S1 to right position marked.
4. Turn ‘ON’ the main supply by gently moving the balance. Put p1 and p2 obtain
initial balance on the meter and wait for 5 minutes to allow the strain gauge
temperature to stabilize.
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Brinnel’s Hardnes Test 49
5. Now apply a gentle pressure with hand on the end of the cantilever beam, the
Digital Panel Meter (DPM) should indicate some change in reading. This
indicates the strain gauge setup is ready for experiment dial.
6. Now keep p3 pot in minimum clock-wise position corresponding to position of
gain =100. Check for null balance again.
7. Now apply weight of 1kg, 2kg etc., and note down the DPM reading, neglecting
the decimal point.
CALCULATIONS: E0= Ei*R/R (Ei =5V)
Guage Factor = (R/R)/( l/l) (G=2)
E=Stress/Strain= 6Wl/bt2 (E= 2*106)
W= Applied Load, l= Length of Cantilever Beam, b= Breadth of Cantilever Beam
t= Thickness of Cantilever Beam.
OBSERVATION TABLE:
Stress = WL/ ((1/6) bt²)
W-Applied load
L-length of cantilever beam
b-breadth of cantilever beam
t-thickness of cantilever beam
Theoretical value of strain = stress\ E (E=2x 10)
Strain = change in length / original length
SL.NO. LOAD DPM
INDICATION STRAIN
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
Department of Civil Engineering Brinnel’s Hardnes Test 50
GAUGE FACTOR (Strain sensitivity factor)
The fractional change in resistance due to a unit change in length (unit strain) is
called as gauge factor.
Gauge factor = (R/R)/( L/L)
Where Robotics= Resistance L=Length
Practical strain = (L/L) = ( R/R)/(G) [G=2]
R/R= Eout / Eexcitation [Eexcitation= 5V]
PRECAUTIONS:
1. Make the connection to the binding posts and terminals very care fully.
2. Provide a warm up time of about 10 to 15 minutes before taking readings.
3. Ensure that the cantilever beam arrangement is fixed to the table .
GRAPHS: Load vs DPM reading
Load vs practical strain
Theritical strain vs practical strain
RESULT: