hands-on: experience the tia portal io link setup of motor ... · presented by…derek bolton...

Hands-On: Experience the TIA Portal IO Link

Setup of Motor Starters, Pilot Devices and More Presented by…Derek Bolton

Manufacturing in America │ March 14-15, 2018

Unrestricted © Siemens 2018 All rights reserved. Community. Collaboration. Innovation.

Before we start… A Penny for Your Thoughts

At the end of the session, share your feedback via MiA App -

and get a chance to win tickets to the Detroit Tigers baseball game!


IO-Link Introduction

Both are “OPEN” communications

http://www.as-interface.net/Homepage


IO-Link Introduction

4) 24VDC Power Supply

3) No device addressing

2) 60ft. Max. Distance

1) Typ. 4 devices (ports) per master

5) Inside the main cabinet

L+

M C/Q 3 Wire Communication


IO-Link Key Benefits

Reduce Costs +

Increase Availablity +

Not a Network

Direct I/O Addressing +


Motor Control

Portfolio

Functionality

Co

st


Siemens Solutions

IO-Link Device Options

Traditional Starters Compact Starters Overload Relays Monitoring Relays


IO-Link Monitoring Relays

3 Phase

Line

Voltage

Power

Factor

Speed

Temperature Current


Traditional Starter Wiring

5 Wires

2 Inputs

1 Output

5 Wires

2 Inputs

1 Output

5 Wires

2 Inputs

1 Output

5 Wires

2 Inputs

1 Output`

Motor

Starter

Network

PLC I/O


IO-Link Starter Wiring

3 Wires

- L+

- C/Q

- M

Motor

Starter

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Ribbon

Cable

Sixteen

Motor

Starters

Network

IO-Link

Master

24VDC

One IO-Link

Master


Faster Assembly and Wiring


IO-Link Addressing

IO-Link

Master

Device

16 input bits

16 output bits


IO-Link Addressing

IO-Link Device

0 1 2 3

16 input bits

16 output bits

0 1 2 3

1

1 2 3 4

2 3 4

1 2 3 4

0

1

2

3

Inputs per Starter

Ready

Motor On

General Warning

General Fault

0

1

2

3

Outputs per Starter

On Cmd / On Cmd CW

On Cmd CCW

Master


Control Panel Application - Functional Scope

Auto/Man

Network

• Protection

Run

Start

• Control

• Monitoring

Fault

• Diagnostics


Control Panel Application – Product Scope

• Protection

Network

• Monitoring

• Control

• Diagnostics

• Ready

• Direction

• Group Error

• Group Warning

• Overload

• Thermistor

• Low Supply

• Ground Fault

• Current (Amps)

• Current (%FLA)

• Voltage/Power

3RB24

S71200

Voltage

Monitor

IO-Link

Master


Siemens Sirius ACT 3SU1 – Four Key Take Always

Plastic Metal

matted

Metal

chrome

Metal

flat

IP69K as

standard

ATEX

Cabinet Field

Controller

PROFINET

IO-Link

Bedienpanel

ID-Key-Schalter

AS-Interface

IO-Link-Module

für Gehäuse AS-i-F-Adapter

AS-i-Module

für Gehäuse

NEU

NEU

NEU

UPDATE UPDATE

UPDATE UPDATE

Scalability: Standard to

High End + Easy integration into TIA-

Portal +

Design

Robustness

Quick & intuitive

installation + Suitable for harsh

environments +

Easy Installation

Communication


Easy Assembly!


SIRIUS ACT – IO-Link

3SU1400-2HN10-6AA0

3SU1400-2HM10-6AA0

3SU1400-2HK10-6AA0

3SU1400-2HL10-6AA0

3SU1400-1HL10-6AA0

3SU1400-1GD10-1AA0


IO-Link for Panel Mounted SIRIUS ACT

1

2

3

4

5

6

7

8


IO-Link for Panel Mounted SIRIUS ACT

L+,C/Q,L-

ET200SP w/ IO-Link Master

4 Inputs 4 Outputs

C/Q

C/Q

C/Q

L+,L-


Communication

IO-Link

Applications:

Authentication with ID-Key, enclosures for command devices, front plate mounting

Suites best for …

… limited number of devices with low and medium functionality in the field and in the control cabinet.

IO-Link

ID key-operated switch

IO-Link modules

for enclosure

(base mounting)

IO-Link modules

for front mounting

Controller

6 DI / 2 DO (programmable)

6 DI / 2 DO, 2 DI / 6 DO,

4 DI / 4 DO

6 DI / 2 DO (programmable)


SIRIUS ACT ID key:

Two smart functions

1. Authentication

2. Authorization

Authentication of groups

Authentication of single persons

Every user can be authenticated by an individual key

Up to 4 different authorization levels

can be selected of each group or person!

The SIRIUS ACT ID key - only authorized persons access your plants and machines!


Custom Configurator


What if my end user is not a Siemens house?

Simocode w/ EtherNet/IP

No IP Addresses

IODD File required + IT Dept Not Involved! +


What if my end user is not a Siemens house?

http://www.io-link.com/en/index.php


IO-Link Masters

IO-Link

IO-Link Starters S7-1200 PLC w/ IO-Link Master

Solution for less complex

applications +


Step 1

Hardware configuration in TIA Portal

Insert IO-Link Master

Direct I/O Addresses Assigned


Now its your turn!

IO-Link Starters

ET200SP w/ IO-Link Master

Solution for connection of

more IO Link Devices +

IO-Link Pilot Devices

IO-Link RFID Selector

IO-Link Monitoring

-or-

-or-


Lab #1: Goals

1. Open an archived project with a pre-defined configuration

2. Insert an ET200SP rack and IO Link Master into Device Configuration

3. Download to PLC and Commission the ET200SP rack

4. Configure IO Link Master and IO Link Device properties and load to Module

5. Incorporate SIRIUS ACT 8DIQ module with buttons and lights into project


Lab #2: Goals

1. Configure IO Link Master properties for the RFID Selector Switch

2. Add PLC and HMI objects for control of RFID switch to project from Library

3. Display Key ID on HMI screen


Lab #3: Goals

1. Configure IO Link Master properties for the SIRIUS Smart Overload Relay

2. Add PLC and HMI objects for control of SIRIUS Smart Overload Relay

3. (Optional) Add User Authorizations for control of SIRIUS Smart Overload Relay (optional)


Lab #4 (Optional): Goals

1. Configure IO Link Master properties for the SIRIUS Voltage Monitoring Relay

2. Add PLC and HMI objects for SIRIUS Voltage Monitoring Relay


How did we do? Share your thoughts to win!

Got 1 minute? Rate this seminar via MiA App for a chance to

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Seminar Slides

After MiA, seminar slides will be available at:

http://www.usa.siemens.com/mia-seminars





Questions?

Derek Bolton

Controls Specialist

23409 Industrial Park Court, Farmington Hills, MI 48335

Phone: (248) 478-1182

E-mail: [email protected]

hands-on: experience the tia portal io link setup of motor ... · presented by…derek bolton...

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