haliburton - surface manifold evaluation manual

Surface Manifold Equipment Evaluation Manual

Halliburton Part No. 425.52101Chg OF SAP No. 100011920Rev OF

This document is controlled by Halliburton Energy Services, Inc. drawing control procedures. An approved original is in Halliburtons product data management system. The HalWorld version of this document is controlled and is the latest version. Printed copies are uncontrolled. All information contained in this publication is confidential and proprietary property of Halliburton Energy Services, Inc. Any reproduction or use of these instructions, drawings, or photographs without the express written permission of an officer of Halliburton is forbidden. 1999, 2001, 2003, 2008, 2010 Halliburton All Rights Reserved. Printed in the United States of America. Part No. 425.52101Chg OF SAP No. 100011920Rev OF

SECTION Preface

Preface

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PrefaceHigh-pressure manifold equipment should be evaluated regularly through proper testing and examination. This manual contains guidelines that have been developed to assist personnel in determining the condition and suitability of manifold equipment. These guidelines include the following: visual-examination guidelines pressure-test procedures detailed examination information and dimensional data for determining whether equipment is suitable for its rated working pressure To maintain safe manifold equipment for service work, field personnel should follow these procedures and compare the results to the information in this manual. A record system for equipment is maintained at each service center. A unique identification number is stamped on a steel band that is attached to each item of equipment. This band allows the records of all existing manifold equipment and new equipment to be traced. The band is also stamped with the working pressure for which the equipment has been approved.

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Preface

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Surface Manifold Equipment Evaluation Manual

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Preface

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ContentsPreface Section 1General Evaluation ProceduresScope ...................................................................................................................1-1 Identification .........................................................................................................1-1 Identification Number............................................................................................1-2 Attaching the Identification Band ..........................................................................1-2 Evaluation Frequency...........................................................................................1-3 Documentation .....................................................................................................1-3 Visual Examination ...............................................................................................1-3 Hydrostatic-Pressure Tests ..................................................................................1-4 Overview .........................................................................................................1-4 Stabilization and Hydrostatic Pressure-Testing Tolerances............................1-4 Overpressure Incident Procedure ...................................................................1-5 General Test Procedure..................................................................................1-5 Evaluating Test Results........................................................................................1-6 Special Test Procedures ......................................................................................1-6 Lo Torc Plug Valves ......................................................................................1-6 Hydrostatic Pressure Test Acceptance Criteria for Field Testing of Lo Torc Plug Valves ..................................................................................1-6 Acceptable Leakage .................................................................................1-7 Drip Tubes ................................................................................................1-8 Applying Test Pressure.............................................................................1-9 Wall-Thickness Measurement ..............................................................................1-9

Section 2Detail Information and Minimum DimensionScope ...................................................................................................................2-1 Visual Examination ...............................................................................................2-1 Union Threads.................................................................................................2-1

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Seal Pockets, Seal Surfaces, O-Ring Grooves, and Ball Races.................... 2-2 Male Union Ends ............................................................................................ 2-2 Material Loss .................................................................................................. 2-3 Weld Areas..................................................................................................... 2-3 Inspection for Defects..................................................................................... 2-3 Hammer-Nut Lugs and Threads..................................................................... 2-4 Retainer Segments......................................................................................... 2-4 Pressure Test ...................................................................................................... 2-4 Wall-Thickness Measurement ............................................................................. 2-5

Section 3Swivel Joints and Steel Rotary HosesData Sheets ......................................................................................................... 3-1 1 1/2-in. Figure 1502 Long-Sweep, Style 50 (15,000-psi Working Pressure) ............................................................................ 3-2 1 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure) ............................................................................ 3-3 2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure, Sour Service) ..................................................... 3-4 2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure, Sour Service) ..................................................... 3-5 2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel JointStyle 50 (20,000-psi Working Pressure) ............................................................................ 3-6 2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel JointStyle 100 (20,000-psi Working Pressure) ............................................................................ 3-7 2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel JointStyle 10 (20,000-psi Working Pressure) ............................................................................ 3-8 2-in. Figure 1502 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure) ............................................................................ 3-9 2-in. Figure 1502 Long-Sweep Swivel JointStyle 60 (15,000-psi Working Pressure) ............................................................................ 3-10 2-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure) ............................................................................ 3-11 2-in. Figure 1502 Long-Sweep Swivel JointStyle 100 (15,000-psi Working Pressure) ............................................................................ 3-12 2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. 2-in. Wing NutsStyle 100 (15,000-psi Working Pressure)........................................ 3-13

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2-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure) ............................................................................ 3-14 2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut 2-in. ThreadStyle 50 (15,000-psi Working Pressure) .................... 3-15 3-in. Figure 1502 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure) ............................................................................ 3-16 3-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure) ............................................................................ 3-17 3-in. Figure 1502 Swivel JointStyle 20 (15,000-psi Working Pressure) ............................................................................ 3-18 3-in. Figure 1502 Long-Sweep Swivel JointStyle 30 (15,000-psi Working Pressure) ............................................................................ 3-19 3-in. Figure 1502 Long-Sweep Swivel JointStyle 100 (15,000-psi Working Pressure) ............................................................................ 3-20 1.3-in. Swivel Joint, 2-in. Figure 1502 Nut 1.3-in. BIG INCH (15,000-psi Working Pressure) ............................................................................ 3-21 2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections) ............................................. 3-22 2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 3.0-in. Diameter Straight Side Sections) ............................................. 3-23 2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.62-in. Diameter Straight Side Sections) ........................................... 3-24

Section 4Discharge JointsData Sheets ......................................................................................................... 4-1 1 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-2 1 1/2-in. (Machined 3.12-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-3 2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour Service (15,000-psi Working Pressure) ................................................. 4-4 2-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint (20,000-psi Working Pressure) ............................................................................ 4-5 2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure) .................................................. 4-6 2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-7

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2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-8 3-in. Figure 602 Straight Discharge Joint (6,000-psi Working Pressure) .............................................................................. 4-9 3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-10 3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-11 3-in. Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working PressureMachined)......................................................... 4-12 4-in. Figure 602 Straight Discharge Joint (4,500-psi Working Pressure) .............................................................................. 4-13 4-in. Figure 1002 Straight Discharge Joint (10,000-psi Working Pressure) ............................................................................ 4-14 4-in. Figure 1002 Straight Discharge Joint with Detachable Nut (10,000-psi Working Pressure) ............................................................................ 4-15 3-in. BIG INCH Straight Discharge Joint (20,000-psi Working Pressure) ............................................................................ 4-16 4-in. BIG INCH Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-17 Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service (10,000-psi Working Pressure) ...................................................... 4-19 5-in. BIG INCH Straight Joints (15,000-psi Working Pressure) ............................................................................ 4-20 7-in. BIG INCH Straight Discharge Joint (6,000-psi Working Pressure) .............................................................................. 4-21

Section 5Lo Torc Plug Valve Wear LimitsData Sheets ......................................................................................................... 5-1 Visual Examination......................................................................................... 5-1 Lo Torc Plug Valves with Union End Connections (Wear Limits)...................... 5-2 Lo Torc Plug Valves with Halliburton BIG INCH End Connections (Wear Limits) .................................................................................. 5-4

Section 6Ball InjectorsData Sheets ......................................................................................................... 6-1

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Shur Shot Ball Injector Feeder Assembly (15,000-psi Working Pressure) ............................................................................ 6-2 Shur Shot Ball Injector Tee-Body with Various Union-End Connections........... 6-3 3-in. BIG INCH ShurShot Ball Injector (20,000-psi Working Pressure) ............................................................................ 6-4 4-in. BIG INCH Tee with 3-in. 1502 Ball Injector Side Port ............................... 6-5

Section 7Wellhead AdaptersData Sheets ......................................................................................................... 7-1 API Flange Union Thread with Tapered Neck (Wellhead Adapter) .................. 7-2 API Flange Union Thread with Straight Neck (Wellhead Adapter) ................... 7-3 API Flange Union Wing Nut with Straight Neck (Wellhead Adapter)................ 7-4 API Flange Union Wing Nut with Stepped Neck (Wellhead Adapter)............... 7-5 API Flange Union Wing Nut with Tapered and Stepped Neck (Wellhead Adapter).............................................................................................. 7-6 API Flange BIG INCH with Tapered Neck on Flange End (Wellhead Adapter).............................................................................................. 7-7 API Flange BIG INCH with Tapered Neck on BIG INCH End (Wellhead Adapter).............................................................................................. 7-8 API Flange BIG INCH with Straight Neck (Wellhead Adapter)....................... 7-9 API Flange BIG INCH with Long Neck and Taper Near BIG INCH End (Wellhead Adapter) ..................................................................... 7-10 API Flange Otis Quick-Union Box with Stepped Neck (Wellhead Adapter).............................................................................................. 7-11 API Flange Frac Head with Stepped Neck (Wellhead Adapter) ....................... 7-12

Section 8Changeover AdaptersData Sheets ......................................................................................................... 8-1 Changeover, Nipple, Union Wing Nut Wing Nut............................................... 8-2 Changeover Nipple, 2-in. Fig. 1502 Nut Nut (15,000-psi Working Pressure) ............................................................................ 8-3 Nipple, Changeover, Union Wing Nut with Segments Thread.......................... 8-4 Nipple, Changeover, Union Wing Nut (Nonsegmented) Thread ...................... 8-5 Nipple, Changeover, Union Thread Union Thread ........................................... 8-6

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Nipple, Changeover, BIG INCH Union Thread ............................................... 8-7 BIG INCH Union Detatchable Nut Half ........................................................... 8-8 Nipple, Changeover, BIG INCH BIG INCH..................................................... 8-9 Nipple, Changeover, Union Thread Male Taper Thread .................................. 8-10 Nipple, Changeover, Union Thread Male Taper Thread .................................. 8-12 Nipple, Changeover, Union Thread Male Taper Thread (1.87-in. ID, 5.25-in. Length)................................................................................ 8-13

Section 9Check ValvesData Sheets ......................................................................................................... 9-1 Dart Style Check ValveUnion Connections...................................................... 9-2 Dart Style Check ValveUnion Connections...................................................... 9-3 Dart Style Check ValveUnion BIG INCH Connections................................ 9-4 Dart Style Check ValveUnion and BIG INCH ................................................. 9-5 Flapper Style Check ValveUnion Connections ................................................ 9-6 Flapper Style Check ValveUnion Connections ................................................ 9-7

Section 10Pump Discharge FlangesData Sheets ......................................................................................................... 10-1 Pump Discharge Flanges .................................................................................... 10-2 Pump Discharge Flange, CenterQuintuplex..................................................... 10-4

Section 11Air ChambersData Sheets ......................................................................................................... 11-1 10,000-psi Max. Working Pressure, Air Chamber ............................................... 11-2

Section 12DensometersData Sheets ......................................................................................................... 12-1 2-in. 1502 Densometer Sub (15,000-psi Working Pressure) ............................... 12-2 Fluid Tube, Model B Densometer, 3-in. 1502 (15,000-psi Working Pressure) ............................................................................ 12-3 3-in. 1502 Densometer Sub (15,000-psi Working Pressure) ............................... 12-4

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3-in. Densometer Sub (20,000-psi Working Pressure) ....................................... 12-5 Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure) .................. 12-6 4-in. BIG INCH Densometer Sub (15,000-psi Working Pressure)..................... 12-7 2-in. Densometer Sub with 2-in. Female Line Pipe Threads ............................... 12-8 7-in. Eccentric Densometer Body (6,000-psi Working Pressure) ........................ 12-9

Section 13High-Pressure Discharge HosesInspection and Qualification for Cementing Hoses.............................................. 13-1 Inspection and Qualification for Frac-Acid Hose.................................................. 13-2 2-in., 5,000-psi Cementing Hose ......................................................................... 13-3

Section 14Crosses, Wyes, Tees, and EllsData Sheets ......................................................................................................... 14-1 Cross, 4-Way, Union Thd Thd Thd Thd ..................................................... 14-2 Cross, Four-Way, Union Connections ................................................................. 14-3 Cross, Discharge, Two 4.75-in. O-ring Union Females Thread Halves............ 14-5 Cross, 4-Way, BIG INCH BIG INCH BIG INCH 1502 Thread Half........... 14-6 Cross, 4-Way, BIG INCH Hub Union Thread Halves ..................................... 14-7 Cross, 6-Way, Two 7 1/16 API 6BX 156 Flanges Four BIG INCH Hubs (15,000-psi Working Pressure) ............................................... 14-8 Cross, 5-Way, Three 4-in. BIG INCH Hubs 3-in. 7.5 BIG INCH Hub 3-in. Ball Injector Port (15,000-psi Working Pressure) .............................. 14-9 BIG INCH Cross ................................................................................................ 14-10 5-Way Cross, 23-in. BIG INCH 32-in. 2002 Thread Halves (20,000-psi Working Pressure) ............................................................................ 14-11 Five-Way Cross, Four 4-in. BIG INCH Hubs One 2-in. 1502 Thread (15,000-psi Working Pressure)....................................................... 14-12 Welded Union-End Wyes (Thread Half Thread Half Thread Half)................. 14-13 Welded Union-End Wyes (Wing Half Wing Half Thread Half) ....................... 14-14 Welded Union-End Wyes (Thread Half Thread Half Wing Half).................... 14-15 BIG INCH Wye .................................................................................................. 14-16 1 1/2- and 2-in. Forged Union-End Tees (Wing Half Thread Half Thread Half Side Port)...................................................................................... 14-17

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Tee Assembly, 2-in. 1502 Male 2-in. 1502 Male 3-in. Fig. 1502 Thread ........................................................................................................ 14-19 3-in. Forged Union-End Tees (Wing Half Thread Half Thread Half Side Port) ..................................................................................................... 14-20 Welded Union-End Tees (Wing Half Thread Half Thread Half Side Port) ......................................................................................... 14-22 Forged and Bar Stock Union-End Tees (Thread Half Thread Half Wing Half Side Port).................................................................................. 14-24 Welded Union-End Tees (Wing Half Thread Half Wing Half Side Port)............................................................................................................. 14-26 Forged and Bar Stock Union-End Tees (Thread Half Thread Half Thread Half Side Port) .................................................................. 14-27 Welded Union-End Tees (Thread Half Thread Half Thread Half Side Port) ..................................................................................................... 14-28 BIG INCH Tees.................................................................................................. 14-29 BIG INCH Union-End Tees............................................................................. 14-30 BIG INCH Welded Tees .................................................................................... 14-31 Union-End Elbows ............................................................................................... 14-32 Elbow5-in. BIG INCH (15,000-psi Working Pressure) ................................... 14-33 7-in. Elbow, Discharge, 90 BIG INCH (6,000-psi Working Pressure) .............. 14-34

Section 15ManifoldsData Sheets ......................................................................................................... 15-1 Manifold, Fracturing, 3-in. 1502 Check Valve Inlet and 3-in. 1502 Thread Outlet (15,000 psi Working Pressure) ............................................ 15-2 Manifold, Fracturing, 3-in. 1502 Check Valve Inlet 4-in. BIG INCH Outlet (15,000 psi Working Pressure) .............................................. 15-4 Manifold Body, 4-in. StimStar (15,000 psi Working Pressure)............................. 15-6 4-in. BIG INCH Manifold, Cape Hawke (15,000 psi Working Pressure)............ 15-7 Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH Outlet (15,000 psi Working Pressure).................................................................. 15-8 Manifold, 4-in. BIG INCH Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure) ............................................... 15-9 Manifold, Fracturing, 4-in. BIG INCH Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure) ...................................... 15-10

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Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH Outlet With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)................ 15-11 Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH (7.5-in. hub) Inlet 4-in. 1002 Thread Outlet with 2-in. 1502 Pressure Ports (10,000 psi Working Pressure) ................................................... 15-13 Manifold, Fracturing, 3-in. BIG INCH (7.5-in. hub) Inlet 4-in. BIG INCH Outlet with 2-in. 1502 Pressure Ports (15,000 psi Working Pressure) ............................................................................ 15-15 Manifold, Fracturing, 3-in. BIG INCH (7.5 hub) Inlet 4 in. BIG INCH Outlet (15,000 psi Working Pressure)......................................... 15-17 Manifold, Fracturing, 4-in. BIG INCH (9.25 hub) Inlet 4-in. BIG INCH Outlet (15,000 psi Working Pressure)......................................... 15-19 Ell, Discharge, 4-in. BIG INCH Inlet, 3-in. 7.5-OD Outlet .................................. 15-20 Fracturing Head AssemblyBIG INCH with Two Union Inlets ......................... 15-21 Manifold, Release, 2-in. Modular Side Section (15,000 psi Working Pressure) ............................................................................ 15-22 Cross, Release Manifold, 2-in. with Swivel on One Side Port (15,000 psi Working Pressure) ............................................................................ 15-24 Riser, Manifold, 2-in. Hose Reel Discharge CMT 400 ......................................... 15-25 Body Clamp, Remote Disconnect, 4-in. BIG INCH (15,000-psi Working Pressure) ............................................................................ 15-26

Section 16Wing UnionsData Sheets ......................................................................................................... 16-1 Wear Limits for Wing Union Half-Male Sub with Detachable Hammer-Nut (Applicable to Manifold Components with Male Subs and Detachable Hammer-Nuts).................................................................. 16-2 Wear Limits for Wing Union Half-Female Sub (Applicable to Manifold Components with Female Subs) .................................... 16-3

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SECTION Section

Preface

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General Evaluation ProceduresScopeThis section contains general procedures for evaluating discharge manifold equipment (DME). These procedures can help Halliburton personnel and approved suppliers determine if individual manifold equipment is suitable for use at the last recorded working-pressure ratings. Procedures are included for performing the following tasks: Identifying equipment Documenting equipment inspection/test results Visually and dimensionally evaluating equipment Using hydrostatic pressure tests to evaluate equipment This section includes general evaluation information. Section 2 includes detailed examination information and specific minimum dimensions. Equipment must meet the general requirements of this section and all applicable requirements of Section 2. Visual and dimensional evaluation is generally completed before hydrostatic-pressure testing is performed.

IdentificationBefore you can use the proper procedures and criteria to evaluate equipment, you need to identify it. The following paragraphs describe identification numbers. Note Before evaluating equipment, determine its Halliburton part number. You will need this part number to confirm that you are using the correct dimensional data in Section 2. (For help in identifying part numbers, see Manifold Equipment Catalog, Part No. 439.01699, SAP Part No. 100003335.)

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Section 1 General Evaluation

Surface Manifold Equipment Evaluation

Identification NumberA unique identification number (example shown below) is assigned to each item of equipment being evaluated.

XXXXXXXXXX Serial Number

15KSI Rated Working Pressure

EXP 0611 Expiration Date of Qualification

This identification number includes the following three parts: A 10-character serial number assigned by Halliburton or the inspecting organization. Use the manufacturers assigned serial number or trace number, if possible. The SAP plant number may be stamped on the band, but the plant number shall not be part of the serial number entered into the database. The rated working pressure (use KSI for thousand psi). The month and year the qualification expires. Use EXP in front of the month/year. The identification number is stamped on a stainless-steel identification band attached to each item of equipment. If the equipment does not have this band, stamp the proper identification number on a new band. Stainless-steel identification bands are available from the Duncan warehouse (Part No. 425.52138, SAP No. 101207252). These bands already have a buckle on one end. The locking tool for these bands is Part. No. 425.52139, SAP No. 101207274. If the equipment has an identification band, obliterate the previous inspection date/expiration date and stamp a new expiration date immediately following the previous date.

Attaching the Identification Band1. Attach an identification band to each piece of equipment with either of two methods: Method 1Wrap a stainless steel band around a part of the equipment and weld the ends of the band together. Method 2Attach the band to the equipment with a band-and-buckle combination. Caution Do not weld the band to manifold equipment. Doing so may cause the manifold equipment to crack and fail.

2.

Position the band so that it cannot be removed from the equipment without being cut.

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Important

If a manufacturers trace number appears on the equipment, do not remove it. This number will help identify the equipment and will be included in equipment records.

Evaluation FrequencyAnnual qualifications are required unless otherwise specified by PSL management.

DocumentationRecords shall be kept for at least 4 years following an inspection/test. The information listed below shall be determined for each item of equipment and stored electronically. The recommended storage system is Halliburtons discharge manifold equipment tracking system (DMETS). When filling out a record for equipment, include the following information: Serial number Working-pressure rating Halliburton part number, equipment description, and size Inspection/test date Visual inspection results Ultrasonic thickness-test results (Record the minimum thickness for each characteristic.) Name or page number of the data sheet used for minimum dimension evaluation Hydrostatic-pressure test charts showing acceptable tests (Mark the charts with the equipments serial number and test date.) Final pass/fail record Name of the individual performing the evaluation Manufacturers trace number

Visual ExaminationInspect equipment for damage as follows: 1. 2. Remove any foreign material from the equipment. Thoroughly examine each part of the equipment, using the information that is specific to that item of equipment. (See Section 2.)

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Hydrostatic-Pressure TestsThe following section contains instructions for performing hydrostatic-pressure tests. Included are a general test procedure and specific test variations that apply to certain manifold equipment.

OverviewPeriodic hydrostatic-pressure tests confirm that the equipment is sealing properly. Caution Perform all hydrostatic tests at the working pressure for which the equipment is rated. Never allow the test pressure to exceed the rated working pressure. Always perform hydrostatic-pressure tests under controlled conditions in accordance with Global HSE Standard C4 S5.

Caution

Stabilization and Hydrostatic Pressure-Testing Tolerances1. Almost every hydrostatic pressure test will require an initial period of pressure stabilization before the timing of the hold period can begin. Temperature differences of the test water and the equipment being tested account for a significant amount of the unstable pressure within the equipment. In addition, compressing the water and any trapped air can add heat to the water. Finally, any atmospheric changes during the pressure testing can cause the pressure to vary, sometimes significantly. Pressure is considered stabilized when the rate of pressure change is no more than 5% of the test pressure per hour, or 500 psi per hour (whichever is less). For a test pressure of 10,000 psi or higher, the 500-psi per hour rate applies, and it can also be expressed as no pressure change greater than 8.33 psi per minute. After pressure has stabilized, it is acceptable to adjust the pressure by either slowly bleeding off pressure or slowly adding pressure to achieve a pressure that will stay within the tolerance range specified in Bullet 4. During the hold period, the pressure change observed on the pressure-measuring device(s) shall be less than 5% of the test pressure or 500 psi, whichever is less. During the hold period the pump supplying pressure for the test can be either isolated or remain engaged and supplying pressure to the equipment being tested if necessary to meet the tolerance of Step 4. When electronic pressure-measuring devices are used, the stored or plotted data points can be all data points collected or averages of the data points measured in a period of time, not to exceed one second. Individual data points can be outside the pressure-change observation tolerance of Step 4; the average of the data points shall be within the specified pressure-change tolerance of Step 4.

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4. 5.

6.

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7.

The information in Steps 1 through 6 are for qualification of each pressure-test process. This information shall not be used to rate discharge manifold equipment items as acceptable or unacceptable.

Overpressure Incident Procedure1. An overpressure condition exists if, during a pressure test, the applied pressure exceeds the working pressure for the DME being tested. If this applied pressure is not outside of the tolerance band described in Step 4 of the Stabilization and Hydrostatic Pressure-Testing Tolerances (Page 1-4), then the overpressure is noncritical and notification of Halliburton is not required. Testing of the DME shall continue. If, during a pressure test, the applied pressure exceeds the Halliburton tolerance but does not exceed 10% over rated working pressure of the DME, the test shall be terminated and, a note shall be placed in the contractor's records of the incident and the amount of pressure applied to the DME, then the portion of the test subject to the out-of-tolerance pressure shall be started again. The local Halliburton DME coordinator shall be notified of this Level I incident after testing is complete. If, during a pressure test, the applied pressure exceeds 10% over rated working pressure of the DME, the DME involved shall be quarantined. This is a Level II incident, and the testing contractor shall immediately contact the local Halliburton DME coordinator and advise the coordinator of this Level II overpressure incident. The Halliburton coordinator will follow the existing Halliburton procedure for DME that is involved in an overpressure incident (Halliburton Procedure D00383603).

2.

3.

General Test ProcedureThe following test procedure applies to all manifold equipment. Water is the test medium used for all hydrostatic-pressure tests. A corrosion inhibitor may be added to the water, if needed. Important Always use calibrated gauges and chart recorders to perform hydrostatic-pressure tests, and always record the results of all tests.

To conduct a hydrostatic-pressure test, perform the following: 1. 2. 3. Fill the equipment with water, and position the equipment to prevent air entrapment. Thoroughly dry all surfaces to make leakage easier to detect. Determine the rated working pressure for the equipment by referencing the data pages in this manual or the Surface Manifold Equipment Catalog (Part No. 439.01699, SAP No. 100003335). Caution Do not attempt to tighten a connection while the equipment is pressurized. Any impact load applied to a pressurized connection may cause the connection to loosen and fail.

4.

Pressure the equipment internally to the rated working pressure, hold that pressure for 3 minutes, and then bleed off. Intermediate pressure-holding is permissible, but it is not required.General Evaluation Procedures

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5.

Check valve assemblies require pressure testing in two positions. Test as follows: (1) With the check valve dart or flapper propped open, blank the inlet and test at maximum-rated working pressure for 3 minutes. (2) With the dart or flapper seated in the closed position and the check valve inlet open to the atmosphere, pressure downstream of the dart or flapper at maximum-rated working pressure for 3 minutes.

Evaluating Test ResultsInspect the equipment after each pressure test. If water leaks from any part of the equipment, reject the manifold equipment. If leakage is a result of inadequate structural integrity, remove the equipment from service. If leakage has come past a seal, replace that seal and retest it. If leakage continues, re-evaluate the equipment according to the specific details in Section 2.

Special Test ProceduresLo Torc Plug ValvesTo test Lo Torc plug valves, apply hydrostatic pressure in three steps as follows: 1. 2. 3. Place the valve in a half-open position, and test it at the rated working pressure. Close the valve completely, and test the valve from one end at the rated working pressure. Apply the rated working pressure again, and test from the valves other end.

Hydrostatic Pressure Test Acceptance Criteria for Field Testing of Lo Torc Plug ValvesImportant The Lo Torc plug valve must be placed in a test cell or other accepted containment means during leakage testing (see HSE Standard C4, S5).

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Acceptable Leakage Acceptable leakage for Lo Torc plug valves in the closed position is a maximum of 1 drop per minute per inch of nominal size when tested at the maximum rated working pressure with water. This leakage shall be visually determined by monitoringover a 1-minute hold periodthe discharge side of the valve during pressure testing. It is acceptable to have a stabilization period of several minutes if necessary before starting the 1-minute holding period. The use of a drip tube (see description on the following page) on the discharge side of the valve is helpful to see and count any leakage. Table 1.1Acceptable Leakage Ratesa Valve Size, in.1 1.75 2 2 1/2 3 4

Acceptable Leakage Rate, Drops per Minute1 2 2 2 1/2 3 4

aLeakage through the valve. No external leakage is allowed at plug stems or adjusting nut O-ring.

It is permissible to leave the test pump engaged during the hydrostatic pressure test. Test pressure can be controlled by regulating the air pressure supplied to the test pump. Whether the test pump remains engaged or the pump is isolated, the following pressure tolerance is applicable: 5% of test pressure, or 500 psi, whichever is less This is to help assure the integrity of the test; this is not an allowable pressure drop for the valve being tested. Acceptance of the sealing of the valve shall be determined by visually confirming no more than 1 drop per minute per inch of nominal valve size.

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Drip Tubes Making a Drip Tube A drip tube on the discharge side of the valve is very helpful in visually counting leakage drops. A drip tube is made as follows: 1. 2. Drill and tap a small NPT port in a standard union blank (1/8-in. NPT is typical). Install a copper tube in the NPT port, running straight out from the union blank for several inches, then either curve it 180 (for valves with a vertical discharge) or form it into a question-mark shape (for valves with a horizontal discharge). See Figure 1.1 for an example of a drip tube on a valve with a horizontal discharge. Note that the open end of the drip tube is to be oriented down so that contained water is held only by surface tension.

3.

Using a Drip Tube A drip tube is used as follows: 1. Place the valve in the full open position, with water pumping or flowing through the valve until it flows smoothly out the drip tube and all air has been circulated out. Slowly close the valve being tested so that the discharge side of the valveall the way around the bent tubingis full of water. Surface tension in the water will hold the water in the short leg portion of the bent tubing pointed downward.

2.

Figure 1.1Drip tube.

1-8


October 2010



Applying Test Pressure 1. Start applying the test pressure. The tester will likely notice drips coming from the drip tube. This is OK; the valve is adjusting itself to the pressure and re-distributing the lubricant. Some of this lubricant is forced into the discharge side of the valve, pushing the water out. Once the test pressure is reached, maintain that pressure either by adjustment of the pumps air inlet pressure or by locking it in with a needle valve. Let the valve being tested sit for a period of time (30 seconds to several minutes) to stabilize. Begin counting and timing drops. If one side of the valve is acceptable, bleed off pressure, turn the valve over, and test from the opposite side. Important Carefully evaluate any Lo Torc plug valve rejected for leakagemost can be repaired by redressing. If the plug valve cannot be repaired, reject and discard it.

2. 3. 4.

5.

Render any rejected equipment inoperable and discard it.

Wall-Thickness Measurement1. 2. 3. Carefully review the evaluation criteria for the equipment. (See Section 2.) Perform all dressing operations. Measure the dimensional wall thickness of the equipment using one of the following: A manual wall-thickness gauge (Part No. 425.52131, SAP No. 101001512) capable of being inserted 5 in. inside the union end. This gauge is specifically designed for inspecting the wall thickness of welded discharge joints. Caution Always use an ultrasonic thickness tester or a calibrated measuring instrument (such as PN 101001512) to measure wall thickness. Never use OD and ID measurements to calculate wall thicknessdoing so can result in a calculated wall thickness larger than the true wall thickness when the OD and ID are not concentric.

An ultrasonic thickness tester, such as the Krautkramer Branson Model DM4E or its equivalent. The Krautkramer Branson Model DM4E tester is available from: Radiatronics NDT Inc. P.O. Box 12308 Overland Park, KS 66212 (913) 432-7080 Commercial measurement services (from an approved vendor) such as FMC, SPM, and Swivel Joint Repair.

October 2010


1-9



4.

The inspector performing wall-thickness measurements shall perform a sufficient number of measurements on each piece of manifold equipment to ensure that the point of minimum thickness is located. This procedure shall be used for inspecting each assembly subcomponent.

1-10


October 2010

SECTION Section

Preface

1 2

Detail Information and Minimum DimensionsScopeThis section contains guidelines for evaluating manifold equipment with the following types of end connections: Figure 2202 Figure 2002 Figure 1502 Figure 1002 Figure 602 Halliburton BIG INCH

Visual ExaminationUnion Threads1. 2. 3. Clean the threads to remove dirt, oil, grease, or other material that could inhibit visual examination. Use a wire brush to remove any surface rust from the hammer-nut threads and union-thread halves. Use a thread-form gauge to inspect the threads for damage or excessive corrosion. See Table Table 16.2 (Page 16-3) for thread-form gauge part numbers. The same thread-form gauge can be used with a wing nut internal thread and a female union external thread. If minor damage exists (small dents or burrs), dress the threads with a hand file to remove any raised material from the thread surface. Surface discoloration or light pitting is acceptable.Detail Information

October 2010

2-1

Section 2 Detail Information


If major damage exists, reject the equipment. Major damage includes Corrosion that has altered the thread profile Flattened, galled, torn, or abraded threads Stretched or pulled threads (threads that lean to one side rather than being perpendicular to the threads axis) Important Render all rejected equipment inoperable, and discard it.

Seal Pockets, Seal Surfaces, O-Ring Grooves, and Ball Races1. 2. 3. Remove all seals and O-rings. Clean the seal pockets, seal surfaces, O-ring grooves, and ball races. Inspect all surfaces to determine whether corrosion, erosion, or damage has altered the original surfaces and configuration. Remove surface rust or scale by hand-polishing the surface with 240-grit abrasive. If corrosion appears to be too deep to remove by hand-polishing and you have doubts about whether the equipment should be rejected, proceed with the hydrostatic pressure test for final determination. Important 4. Ball races must be free of brinelling, indentations, excessive wear, and pitting.

Reject any equipment in which the back shoulder dimension of the seal pocket is smaller than the minimum dimension listed on the minimum dimension data page.

Male Union Ends1. Check male union ends for dents in the following areas: On the flat packing faces Where the spherical surface intersects the flat packing face Reject all union ends with dents that are deep enough to allow leakage. If you have doubts about whether the equipment should be rejected, proceed with the hydrostatic pressure test for final determination. Render all rejected union ends inoperable and discard them.

2.

3.

2-2

Detail Information

October 2010



Material Loss1. Inspect the inside surfaces of equipment for material loss. Material loss can be the result of Corrosion (surface scale or pitting) Erosion from abrasive fluids Erosion from turbulence Grind or machine all irregularities to a smooth surface. Note If machining is used, ensure that the machined ID is within 0.005 in. TIR of the union or hub OD. When dressing equipment with a grinder, remove as little material as possible to achieve the required contour. Removing more material than necessary will reduce the remaining wall thickness, and therefore, reduce the service life of the equipment.

2.

Caution

3.

Examine the wall thickness to ensure that it meets the minimum dimension. (See Page 1-9 to determine how to measure wall thickness; see the data pages for minimum dimensions.)

Weld AreasWelding can cause variations in both material composition and metallurgical conditions. The variations accelerate corrosion on the inside surface of the weld. The corrosion often appears as rings or grooves and must be removed before the wall thickness can be determined. 1. 2. Remove the corrosion rings or grooves with a rotary hand grinder or by machining (Step 2 above) until bright metal appears. Measure the remaining wall thickness to determine if it meets the minimum dimensions. (See Page 1-9 to determine how to measure wall thickness; see the data pages for minimum dimensions.) If the wall thickness meets the acceptance criteria, hand-grind the edges of the corroded areas to create a smooth surface between these enlarged areas and the existing tube walls. If the wall thickness does not meet the acceptance criteria, reject the equipment, render it inoperable, and discard it.

Inspection for Defects1. After removing all internal irregularities according to the above procedures, perform magnetic particle inspection (MT) according to Halliburton specification 70.94154. Inspect the inside surfaces from which the irregularities were removed. If the item of DME is one with the end connection welded to the main tube or body of the DME, inspect the inside surfaces from the face of the end connection to 1 in. past the weld. Also inspect all outside surfaces from the end face of the connection to 2.5 in. past the last machined element of the end connection. Ensure that the shoulder of

October 2010

Detail Information

2-3



every male union sub where the wing nut or segments locate is inspected. Inspect for both longitudinal and circumferential defects. 2. For all other items of DME that did not require removal of internal irregularities, MT inspection shall also be conducted. The portion of each item of DME that shall be inspected is the outside surface of each piping connection (union, BIG INCH, etc) and the outside surface of the remainder of the item of DME that is within a length of 2.5 in. past the last machined element of the end connection. Ensure that the shoulder of every male union sub where the wing nut or segments locate is inspected. Inspect for both circumferential and longitudinal defects.

Hammer-Nut Lugs and Threads1. Inspect the condition of the hammer-nut lugs. If the lug-end surface is smaller than 0.25 in., perform one of the following: Dress the lug to conform to Halliburton engineering specification 425.52103. Replace the hammer-nut. Render the equipment inoperable and discard it. Inspect the hammer-nut threads (Page 2-1).

2.

Retainer Segments1. 2. 3. 4. 5. Remove the retaining ring that holds the segments together. The ring is located behind the hammer-nut. Remove the three segments from the assembly. Clean each segment. Inspect each segment for cracks, distortion, excessive wear, or corrosion. Reject segments that have Cracks of any length Visible distortion and wear Excessive corrosion (visible pitting) Render all rejected segments inoperable, and discard them. Inspect the retaining ring. Discard any ring that is sprung or damaged. Reinstall three segments in each hammer-nut and secure them with an appropriate retaining ring. All three segments shall be made by just one manufacturer.

6. 7. 8. 9.

Pressure TestAll manifold equipment must pass the general hydrostatic-pressure test (see Section 1, Page 1-4).

2-4

Detail Information

October 2010



Wall-Thickness MeasurementWall thickness must be measured according to the procedure described in Section 1 (Page 1-9). All equipment must meet or exceed the minimum wall-thickness dimensions specified in the wall-thickness data sheets at the end of this section. Caution Always use an ultrasonic thickness tester or a calibrated measuring instrument to measure wall thickness. Never use OD and ID measurements to calculate wall thickness. Doing so can result in a calculated wall thickness that is larger than the true wall thickness when the OD and ID are not concentric.

October 2010

Detail Information

2-5



2-6

Detail Information

October 2010

SECTION Section

Preface

1 3

Swivel Joints and Steel Rotary HosesData SheetsThis section contains the following information for swivel joints: Illustration Minimum dimensions Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.

October 2010

Swivel Joints/Steel Rotary Hoses

3-1

Section 3 Swivel Joints/Steel Rot. Hoses


1 1/2-in. Figure 1502 Long-Sweep, Style 50 (15,000-psi Working Pressure)

Table 3.11 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)1.19 (30.2) 1.05 (26.7)

B1 and B2 in. (mm)0.44 (11.2) 0.28 (7.1)

C in. (mm)0.64 (16.3) 0.50 (12.7)

D in. (mm)0.47 (11.9) 0.33 (8.4)

Applicable Part Numbers252.11197 (100011205)

3-2


October 2010



1 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure)

Table 3.21 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure) DimensionsNominal New Minimum

B1 and B2 in. (mm)0.44 (11.2) 0.28 (7.1)

C1 and C2 in. (mm)0.64 (16.3) 0.50 (12.7)

D1 and D2 in. (mm)0.47 (11.9) 0.33 (8.4)

Applicable Part Numbers252.11196 (100011204)October 2010


3-3



2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure, Sour Service)

Table 3.32-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure, Sour Service) DimensionsNominal New Minimum

A in. (mm)1.19 (30.2) 1.07 (27.2)

B1 and B2 in. (mm)0.66 (16.8) 0.52 (13.2)

C in. (mm)0.64 (16.3) 0.39 (9.9)

D in. (mm)0.28 (7.1) 0.16 (4.1)

Applicable Part Numbers41.2105 (101211317) 41.2205 (100017741)

3-4


October 2010



2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure, Sour Service)

Table 3.42-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure, Sour Service) B1 and B2 in. (mm)0.66 (16.8) 0.52 (13.2)

DimensionsNominal New Minimum

C1 and C2 in. (mm)0.64 (16.3) 0.39 (9.9)

D1 and D2 in. (mm)0.28 (7.1) 0.16 (4.1)


41.2206 (100017743)


3-5



2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel JointStyle 50 (20,000-psi Working Pressure)

Table 3.52-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel JointStyle 50 (20,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)1.16 (29.4) 1.07 (27.2)

B1 and B2 in. (mm)0.66 (16.8) 0.52 (13.2)

C in. (mm)0.64 (16.3) 0.42 (10.07)

D in. (mm)0.25 (6.4) 0.16 (4.1)


3-6


October 2010





B1, B2, and B3 in. (mm)0.66 (16.8) 0.52 (13.2)

C1 and C2 in. (mm)0.64 (16.3) 0.42 (10.07)

D1 and D2 in. (mm)0.25 (6.4) 0.16 (4.1)

Applicable Part Numbers41.33502 October 2010

41.23030 (101232628)


3-7





B1 and B2 in. (mm)0.66 (16.8) 0.52 (13.2)

C1 and C2 in. (mm)0.64 (16.3) 0.42 (10.07)

D1 and D2 in. (mm)0.25 (6.4) 0.16 (4.1)


3-8


October 2010



2-in. Figure 1502 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure)

Table 3.82-in. Figure 1502 Long-Sweep Swivel JointStyle 50 (15,000-psi Working Pressure) DimensionsNominal New Minimum

A (all) in. (mm)1.06 (26.9) 1.00 (25.4)

B1 and B2 (except SPM) in. (mm)0.44 (11.2) 0.33 (8.4)

B1 and B2 C C D (all) (SPM only) (except SPM) (SPM only) in. (mm) in. (mm) in. (mm) in. (mm)0.69 (17.5) 0.41 (10.4) 0.48 (12.2) 0.36 (9.1) 0.48 (12.2) 0.37 (9.4) 0.34 (8.6) 0.27 (6.9)

Applicable Part Numbers41.5254 41.5282 (100001336) (100017802) (FMC or SPM)October 2010

497.5254 (101008867)


3-9





B in. (mm)0.44 (11.2) 0.33 (8.4)

C1 and C2 in. (mm)0.48 (12.2) 0.36 (9.1)

D1 and D2 in. (mm)0.34 (8.6) 0.27 (6.9)

Applicable Part Numbers41.5243 (100001332) 41.5284 (100017804) 497.5243 (101008398)

3-10


October 2010






B1 and B2 (SPM only) in. (mm)0.69 (17.5) 0.41 (10.4)

C1 and C2 C1 and C2 (except SPM) (SPM only) in. (mm) in. (mm)0.48 (12.2) 0.36 (9.1) 0.48 (12.2) 0.37 (9.4)

D1 and D2 (all) in. (mm)0.34 (8.6) 0.27 (6.9)

Applicable Part Numbers41.5244 (100001333) (FMC or SPM)October 2010

41.5281 (100017801)

497.5244 (100063311)

3-11






B1, B2, and B3 in. (mm)0.44 (11.2) 0.33 (8.4)

C1 and C2 in. (mm)0.48 (12.2) 0.36 (9.1)

D1 and D2 in. (mm)0.34 (8.6) 0.27 (6.9)

Applicable Part Numbers41.5248 (100017795) 3-12Swivel Joints/Steel Rotary Hoses

41.5285

497.5248

October 2010



2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. 2-in. Wing NutsStyle 100 (15,000-psi Working Pressure)

Table 3.122-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. 2-in. Wing NutsStyle 100 (15,000-psi Working Pressure) DimensionsNominal New Minimum

B1, B2, and B3 in. (mm)0.44 (11.2) 0.33 (8.4)

C1 and C2 in. (mm) 0.47 (18.0)

C3 in. (mm)0.48 (12.2) 0.36 (9.1)

D1 in. (mm)0.50 (12.7) 0.40 (10.2)

D2 in. (mm)0.34 (8.6) 0.27 (6.9)

Applicable Part Numbers41.5249 (100017796) 41.5286 (100017805) 497.5249

October 2010


3-13





A in. (mm)1.06 (26.9) 1.00 (25.4)

B1 and B2 in. (mm)0.44 (11.2) 0.33 (8.4)

C in. (mm)0.48 (12.2) 0.36 (9.1)

D in. (mm)0.34 (8.6) 0.27 (6.9)

Applicable Part Numbers41.5251 (100001335) 3-14


October 2010



2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut 2-in. ThreadStyle 50 (15,000-psi Working Pressure)

Table 3.142-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut 2-in. ThreadStyle 50 (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)1.06 (26.9) 1.00 (25.4)

B1 and B2 in. (mm)0.44 (11.2) 0.33 (8.4)

C1 and C2 in. (mm) 0.47 (11.9)

D in. (mm)0.50 (12.7) 0.40 (10.2)


41.5283 (100011876)

497.5257 (101017154)

3-15






A (all) in. (mm)1.19 (30.2) 1.09 (27.7)



C (except SPM) in. (mm)0.67 (17.0) 0.47 (11.9)

C (SPM only) in. (mm)0.73 (18.5) 0.54 (13.7)

D (all) in. (mm)0.50 (12.7) 0.40 (10.2)

Applicable Part Numbers41.5301 (100001339) (FMC or SPM) 41.53110 (100001342) 41.53210 (100009927) 41.53810 497.5301 (101017155)

3-16


October 2010




Table 3.163-in. Figure 1502 Long-Sweep Swivel JointStyle 10 (15,000-psi Working Pressure) B1 and B2 (except SPM) in. (mm)0.54 (13.7) 0.42 (10.7)

Dimensions


C1 and C2 (except SPM) in. (mm)0.67 (17.0) 0.47 (11.9)

C1 and C2 (SPM only) in. (mm)0.73 (18.5) 0.54 (13.7)

D1 and D2 (all) in. (mm)0.50 (12.7) 0.40 (10.2)

Nominal New Minimum

Applicable Part Numbers41.5302 (100001341) (FMC or SPM)October 2010

41.53120 (100001343)

41.53220 (100009926)

41.53820

497.5302 101015747 3-17




3-in. Figure 1502 Swivel JointStyle 20 (15,000-psi Working Pressure)

Table 3.173-in. Figure 1502 Swivel JointStyle 20 (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)1.19 (30.2) 1.09 (27.7)

C in. (mm)0.67 (17.0) 0.47 (11.9)

D in. (mm)0.50 (12.7) 0.40 (10.2)

Applicable Part Numbers41.53040

3-18


October 2010





A in. (mm)1.19 (30.2) 1.09 (27.7)

B in. (mm)0.54 (13.7) 0.42 (10.7)

C in. (mm)0.67 (17.0) 0.47 (11.9)

D in. (mm)0.50 (12.7) 0.40 (10.2)


October 2010


3-19





B1, B2, and B3 in. (mm)0.54 (13.7) 0.42 (10.7)

C1 and C2 in. (mm)0.67 (17.0) 0.47 (11.9)

D1 and D2 in. (mm)0.50 (12.7) 0.40 (10.2)


3-20


October 2010



1.3-in. Swivel Joint, 2-in. Figure 1502 Nut 1.3-in. BIG INCH (15,000-psi Working Pressure)

Table 3.201.3-in. Swivel Joint, 2-in. Figure 1502 Nut 1.3-in. BIG INCH (15,000-psi Working Pressure) - Part Number 100063359 (498.56041) Dim. A B C D E F G H I J in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)0.97 (24.6) 0.58 (14.7) 1.40 (35.6) 0.72 (18.3) 1.40 (35.6) 0.72 (18.3) 1.22 (31.0) 0.72 (18.3) 1.22 (31.0) 0.72 (18.3) 0.24 (6.1) 0.15 (3.8) 0.37 (9.4) 0.28 (7.1) 0.24 (6.1) 0.15 (3.8) 0.34 (8.6) 0.27 (6.9)

Nominal 0.42 to0 .76 New (10.7 to 19.3) Minimum 0.36 (9.1)

October 2010


3-21



2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections)

Table 3.212-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections)Dimensions A1, A2, A3, and A4 in. (mm) 0.44 (11.2) 0.33 (8.4) 0.69 (17.5) 0.41 (10.4) B1 and B2 in. (mm) 0.38 (9.6) 0.32 (8.1) 0.38 (9.6) 0.35 (8.9) C in. (mm) D in. (mm) E in. (mm)

Part No. 41.52340 (100001330) supplied by FMC Nominal New Minimum Nominal New Minimum 0.48 (12.2) 0.36 (9.1) 0.48 (12.2) 0.37 (9.4) 0.34 (8.6) 0.27 (6.9) 0.34 (8.6) 0.27 (6.9) 1.06 (26.9) 1.00 (25.4) 1.06 (26.9) 1.00 (25.4)

Part No. 41.52340 (100001330) supplied by SPM

3-22


October 2010




Table 3.222-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 3.0-in. Diameter Straight Side Sections)Dimensions Nominal New Minimum A1, A2, A3, and A4 B1 and B2 in. (mm) in. (mm) 0.44 (11.2) 0.33 (8.4) 0.56 (14.2) 0.38 (9.6) C in. (mm) 0.48 (12.2) 0.36 (9.1) D in. (mm) 0.34 (8.6) 0.27 (6.9) E in. (mm) 1.06 (26.9) 1.00 (25.4)

Applicable Part Numbers 41.5288 (100017806)

October 2010


3-23




Table 3.232-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.62-in. Diameter Straight Side Sections)Dimensions A1, A2, A3, and A4 B1 and B2 in. (mm) in. (mm) 0.44 (11.2) 0.33 (8.4) 0.38 (9.6) 0.32 (8.1) C in. (mm) D in. (mm) E in. (mm)

Part No. 425.5234 (100007348) Nominal New Minimum 0.48 (12.2) 0.36 (9.1) 0.34 (8.6) 0.27 (6.9) 1.06 (26.9) 1.00 (25.4)

3-24


October 2010

SECTION Section

Preface

1 4

Discharge JointsData SheetsThis section contains the following information for discharge joints: Illustrations Minimum dimensions Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.

October 2010

Discharge Joints

4-1

Section 4 Discharge Joints


1 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)

Table 4.11 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)0.47 (11.9) 0.33 (8.4)

B in. (mm)0.64 (16.3) 0.50 (12.7)

C in. (mm)0.28 (7.1) 0.20 (5.1)

D in. (mm)1.19 (30.2) 1.05 (26.7)

Applicable Part Nos.252.11215 (100011212) 252.11216 (100011213) 252.11231 (100049214)

Length, in. (cm)60.0 (152.4) 120.0 (304.8) 24.0 (61.0)

4-2

Discharge Joints

October 2010



1 1/2-in. (Machined 3.12-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)

Table 4.21 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)0.47 (11.9) 0.33 (8.4)

B in. (mm)0.64 (16.3) 0.50 (12.7)

C in. (mm)0.90 (22.9) 0.52 (13.2)

D in. (mm)1.19 (30.2) 1.05 (26.7)

Applicable Part Nos.252.11229 (100049213)

Length, in. (cm)13.0 (33.0)

October 2010

Discharge Joints

4-3



2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour Service (15,000-psi Working Pressure)

Table 4.32-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour Service (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)0.28 (7.1) 0.16 (4.1)

B in. (mm)0.67 (17.0) 0.55 (14.0)

C in. (mm)0.56 (14.2) 0.44 (11.2)

D in. (mm)1.19 (30.2) 1.07 (27.2)

Applicable Part Nos.425.57126 (101017058) 425.57127 (101017059) 425.57128 (101017060) 425.57129

Length, in. (cm)58.2 (147.8) 75.75 (192.4) 157 (398.8) 260 (660.4)

4-4

Discharge Joints

October 2010



2-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint (20,000-psi Working Pressure)

Table 4.42-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint(20,000-psi Working Pressure)

DimensionsNominal New Minimum

A in. (mm)0.25 (6.4) 0.16 (4.1)

B in. (mm)0.64 (16.3) 0.55 (14.0)

C in. (mm)0.53 (13.5) 0.44 (11.2)

D in. (mm)1.16 (29.5) 1.07 (27.2)

Applicable Part Nos.425.53129 425.53131 425.80027 425.53132 (101220375) 425.53133 (101220387) 425.53141 425.53139 (101220377) 425.53138

Length, in. (cm)7.0 (17.8) 24.0 (61.0) 36.0 (91.4) 52.0 (132.1) 96.0 (243.8) 156.0 (396.2) 180.0 (457.2) 240.0 (609.6)

October 2010

Discharge Joints

4-5



2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure)

Table 4.52-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure) DimensionsNominal New Minimum

A in. (mm)0.38 (8.6) 0.27 (6.9)

B in. (mm)0.48 (12.2) 0.36 (9.1)

C in. (mm)0.375 (9.52) 0.32 (8.1)

D in. (mm)1.06 (26.9) 1.00 (25.4)

Part No. (Butt Welded with Weld Bead)425.20437 (100011912) 425.20439 (101208434) 425.20441 (100011913) 425.20444 (100011914) 425.20448 (100059896) 425.20449 (100011915) 425.20453 (100059897) 425.20452 (100011916) 425.20454 (100011917) 425.20455 (101208433) 4-6Discharge Joints

Length in. (cm)36.0 (91.4) 54.0 (137.2) 68.0 (172.7) 94.0 (238.8) 111.0 (281.9) 124.0 (315) 142.0 (360.7) 171.0 (434.3) 184.0 (467.4) 240.0 (609.6) 364.0 (924.6)

Part Number Turned at Weld OD (No Weld Bead)101229047 101229078 101229079 101229080 101229081 101229082 101229083 101229084 101229085 101229086 101413615October 2010



2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)

Table 4.62-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) DimensionsNominal Minimum

A in. (mm)0.34 (8.6) 0.27 (6.9)

B in. (mm)0.64 (16.3) 0.56 (14.2)

C in. (mm)0.37 (9.4) 0.26 (6.6)

D in. (mm)1.06 (26.9) 1.00 (25.4)

Applicable Part Nos. Part No.425.55511 (100003267) 425.55500 (100003261) 101407862 425.55514 (100003268) 101407861 425.55515 (100003269) 425.55501 (100003262) 425.55502 (100003263) 425.55517 (100011926) October 2010

Applicable Part Nos. Part No.425.55503 (100011924) 425.55504 (100011925) 425.55505 (100059904) 425.55506 (100003264) 425.55507 (100003265) 425.55508 (100003266) 425.55509 (100008203) 425.55525 (100059905) 425.55519 (120133379)

Length18.0 (46.0) 28.5 (72.0) 33.2 (84.3) 36.0 (91.0) 38.35 (97.4) 42.0 (107.0) 54.0 (137.0) 68.0 (173.0) 72.0 (183.0)

Length88.0 (224.0) 94.0 (239.0) 111.0 (282.0) 124.0 (315.00 142.0 (361.0) 171.0 (434.0) 184.0 (467.0) 288.0 (732.0) 360.0 (914.0)

Discharge Joints

4-7



2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)

Table 4.72-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) DimensionsNominal Minimum

A in. (mm)0.34 (8.6) 0.27 (6.9)

B in. (mm)0.48 (12.2) 0.36 (9.1)

C in. (mm)0.44 (11.1) 0.34 (8.6)

D in. (mm)1.06 (26.9) 1.00 (25.4)

Applicable Part Nos. Part No.498.72006 (100063383) 498.72011 (100063387) 498.72002 (100012130) 425.55518 (101012399) 498.72001 (100063379) 498.72016 498.72017 (100012131) 498.72030 (100063390) 498.72035 (120074274) 498.72014

Applicable Part Nos. Part No.498.72013 498.72005 (100063382) 498.72049 (100012132) 498.72019 498.72507 (100063393) 498.72018 (100063389) 498.72096 (100063391) 498.72015 498.72003 (100063380) 498.72240 (100063392)

Length6.0 (15.2) 6.64 (16.9) 7.0 (17.8) 7.0 (17.8) 8.0 (20.3) 11.95 (30.3) 12.75 (32.4) 15.2 (38.6) 17.5 (44.4) 18.37 (46.7)

Length20.1 (51.1) 22.91 (58.2) 24.71 (62.7) 26.56 (67.5) 28.5 (72.4) 32.96 (83.7) 48.0 (121.9) 50.1 (127.3) 68.0 (172.7) 120.0 (304.8)

4-8

Discharge Joints

October 2010





A in. (mm)0.50 (12.7) 0.37 (9.4)

B in. (mm)0.69 (17.5) 0.56 (14.2)

C in. (mm)0.31 (7.9) 0.18 (4.6)

D in. (mm)1.25 (31.7) 1.12 (28.5)

Applicable Part Nos. Part No.425.56135 (100059931) 425.56136 (100059932) 425.56137 (100059933) 425.56125 (100059927) 425.56126 (100059928)

Applicable Part Nos. Part No.425.56123 (100059925) 425.56124 (100059926) 425.56153 (101208288) 425.56154 (101208311)

Length24.0 (61.0) 36.0 (91.4) 48.0 (121.9) 64.0 (162.6) 72.0 (182.9)

Length94.0 (238.8) 184.0 (467.4) 64.0 (162.6) 94.0 (238.8)

October 2010

Discharge Joints

4-9





A in. (mm)0.50 (12.7) 0.40 (10.2)

B in. (mm)0.80 (20.3) 0.70 (17.8)

C in. (mm)0.50 (12.7) 0.40 (10.2)

D in. (mm)1.19 (30.2) 1.09 (27.7)

Applicable Part Nos. Part No.425.56111 (100003270) 101210201 101298254 425.56129 (100003272) 101210168 425.56112 (100011927) 101619043

Applicable Part Nos. Part No.425.56117 (100011929) 425.56113 (100003271) 101210228 101227774 425.56114 (100011928) 425.56115 (100059923) 425.56116 (100059924)

Length24.0 (61.0) 24.0 (61.0) 30.0 (76.2) 36.0 (91.4) 36.0 (91.4) 48.0 (122.0) 55.62 (141.3)

Length64.0 (163.0) 72.0 (182.9) 72.0 (182.9) 84.0 (213.4) 94.0 (239.0) 124.0 (315.0) 184.0 (467.0)

4-10

Discharge Joints

October 2010





A in. (mm)0.50 (12.7) 0.40 (10.2)

B in. (mm)0.80 (20.3) 0.70 (17.8)

C in. (mm)0.50 (12.7) 0.45 (11.4)

D in. (mm)1.19 (30.2) 1.09 (27.7)

Applicable Part Nos. Part No.425.56161 (100011930) 425.56162 (100009683) 101349863 101349865 425.56163 (100011931) 101349861 425.56164 (100059936)

Applicable Part Nos. Part No.101349864 425.56165 (100011932) 425.56166 (100059937) 101349862 425.56167 (100059938) 425.56168 (100059939)

Length24.0 (61.0) 36.0 (91.0) 38.62 (98.1) 41.0 (104.1) 48.0 (122.0) 55.62 (141.3) 64.0 (163.0)

Length64.38 (163.5) 72.0 (183.0) 94.0 (239.0) 101.12 (256.8) 124.0 (315.0) 184.0 (467.0)

October 2010

Discharge Joints

4-11



3-in. Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working PressureMachined)

Table 4.113-in. Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working PressureMachined) DimensionsNominal Minimum

A in. (mm)0.50 (12.7) 0.40 (10.2)

B in. (mm)0.54 (13.7) 0.45 (11.4)

C in. (mm)0.67 (17.0) to 0.92 (23.4) 0.54 (13.7)

D in. (mm)1.19 (30.2) 1.09 (27.7)

Applicable Part Nos. Part No.425.56158 (100059935) 100059930

Applicable Part Nos. Part No.425.56148 (100059934)

Length24.0 (61.0) 14.0 (35.6)

Length18.0 (45.7)

4-12

Discharge Joints

October 2010





A in. (mm)0.51 (12.9) 0.37 (9.4)

B in. (mm)0.75 (19.0) 0.61 (15.5)

C in. (mm)0.34 (8.6) 0.20 (5.1)

D in. (mm)1.22 (31.0) 1.08 (27.4)

Applicable Part Nos. Part No.425.57175 425.57174 (100059941) 425.57195 (100059943)

Applicable Part Nos. Part No.425.57194

Length27.0 (68.6) 51.0 (129.5) 64.0 (162.6)

Length72.0 (182.9)

425.57173 (101002541) 95.0 (241.3) 425.57172 (101002539) 183.0 (464.8)

October 2010

Discharge Joints

4-13





A in. (mm)0.48 (12.2) 0.33 (8.4)

B in. (mm)0.68 (17.3) 0.53 (13.5)

C in. (mm)0.50 (12.7) 0.40 (10.2)

D in. (mm)1.10 (27.9) 0.95 (24.1)

Applicable Part Nos. Part No.425.57405 (100059952) 425.57406 (100059953) 425.57407 (100059954)

Applicable Part Nos. Part No.425.57410 (100059955) 425.57411 (100059956) 425.57412 (100059957)

Length36.0 (91.4) 51.0 (129.5) 60.0 (152.4)

Length96.0 (243.8) 123.0 (312.4) 183.0 (464.8)

4-14

Discharge Joints

October 2010



4-in. Figure 1002 Straight Discharge Joint with Detachable Nut (10,000-psi Working Pressure)

Table 4.144-in. Figure 1002 Straight Discharge Joint with Detachable Nut (10,000-psi Working Pressure) DimensionsNominal Minimum

A in. (mm)0.51 (12.9) 0.36 (9.1)

B in. (mm)0.50 (12.7) 0.40 (10.2)

C in. (mm)0.75 (19.0) 0.45 (11.4)

D in. (mm)1.12 (28.4) 0.97 (24.6)

Applicable Part Nos. Part No.425.57401 425.57402 (100059950)

Applicable Part Nos. Part No.425.57404 (100059951)

Length6.5 (16.51) 12.0 (30.48)

Length24.0 (61.0)

October 2010

Discharge Joints

4-15



3-in. BIG INCH Straight Discharge Joint (20,000-psi Working Pressure)

Table 4.153-in. BIG INCH Straight Discharge Joint (20,000-psi Working Pressure) DimensionsNominal Minimum

A1 and A2 in. (mm)0.35 (8.9) 0.23 (5.8)

B in. (mm)1.25 to 1.5 (31.8 to 38.1) 1.0 (25.4)

C in. (mm)5.50 to 6.0 (139.7 to 152.4)

Applicable Part Nos. Part No.425.57143 (100059940) 425.57115 425.56131 425.57165 425.57121

Length12.0 (30.5) 24.0 (61.0) 35.5 (90.2) 39.7 (100.8) 54.0 (137.2)

Part No.425.57116 425.55622 425.57117 425.57118 425.57119

Length66.0 (167.6) 83.25 (211.4) 126.0 (320.0) 246.0 (624.8) 366.0 (929.6)

4-16

Discharge Joints

October 2010





A1 and A2 in. (mm)0.45 (11.4) 0.27 (6.9)

B in. (mm)1.0 to 1.31 (25.4 to 33.3) 0.90 (22.8)

C in. (mm)6.0 to 6.62 (152.4 to 168.1) N/A

Applicable Part Nos. Part No.425.55650 (101231865) 498.79012 (101315359) 425.55652 (100059909) (101322625) 498.79024 498.79044 (101315354) 498.79045 498.79046 425.55649 (100059908) (101322616) 425.55657 (100059911) (101322610)

Length4.5 (11.4) 6.0 (15.2) 12.0 (30.5) 12.0 (30.5) 22.0 (55.9) 22.62 (57.5) 23.0 (58.4) 24.0 (61.0) 30.0 (76.2)

Part No.498.79083 425.55666 101322601 425.55662 425.55663 425.55668 (101231867) 498.79099 498.79102 425.55665

Length41.25 (104.8) 41.5 (105.4) 43.5 (110.5) 45.25 (107.3) 45.50 (108.0) 48.0 (121.9) 49.5 (125.7) 51.25 (130.2) 53.75 (136.5)

Part No.425.55675 425.55672 (101236980) 425.55664 425.55676 (100059912) 498.79172 498.79183 101324270 425.55677 (101213203) (101324313) 498.79360 (101324333)

Length65.0 (165.1) 68.0 (172.7) 72.0 (182.9) 82.0 (208.3) 85.37 (216.8) 91.25 (231.8) 94 (238.8) 125.0 (317.5) 180.0 (457.2)

Table continued on the next page...October 2010 Discharge Joints

4-17



Table 4.164-in. BIG INCH Straight Discharge Joint (15,000-psi Working Pressure) Applicable Part Nos. (Continued) Part No.425.55671 (101215159) 498.79064 425.55667 (101611361) 498.79069 (101611360) 498.79070 (101315353) 425.55656 (100059910) (101322607)

Length30.81 (78.3) 32.0 (81.3) 33.25 (84.5) 34.62 (87.9) 35.0 (88.9) 36.0 (91.4)

Part No.498.79108 425.55673 (101007169) 101322630 425.55661 (101231866) 498.79123 498.79124 (101315355)

Length54.0 (137.2) 54.0 (137.2) 55.5 (141.0) 59.5 (151.1) 61.87 (157.1) 62.0 (157.5)

Part No.101324342 425.55679 (100059913) 498.79560 (101315358) 498.79603 (101315357) 425.55669 (101272389) (101324355) 498.79735

Length185.0 (470.0) 245.0 (622.3) 280.0 (711.2) 301.5 (765.8) 365.0 (927.1) 367.5 (933.4)

101239861

87.25 (221.6)

4-18

Discharge Joints

October 2010



Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service (10,000-psi Working Pressure)A B A

65.0 in.

Table 4.17Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service (10,000-psi Working Pressure) DimensionNominal New Minimum

A in. (mm)1.06 (26.9) 1.00 (25.4)

B in. (mm)0.50 (12.7) 0.37 (9.4)

Applicable Part No.100063386 (498.72010)

October 2010

Discharge Joints

4-19



5-in. BIG INCH Straight Joints (15,000-psi Working Pressure)A

B

C

Table 4.185-in. BIG INCH Straight Joints (15,000-psi Working Pressure) Wall Thickness Part No. Length (in.) Working Pressure (psi) A in. (mm) Nom. New2.50 (63.5) 2.50 (63.5)

B in. (mm) Nom. New1.38 (35.0) 1.38 (35.0)

C in. (mm) Nom. New0.41 (10.4) 0.41 (10.4)

Min.2.10 (53.3) 2.10 (53.3)

Min.1.00 (25.4) 1.00 (25.4)

Min.0.24 (6.1) 0.24 (6.1)

101244789 101244790

48.0 24.0

15,000 15,000

4-20

Discharge Joints

October 2010





A in. (mm)0.50 (12.7) 0.33 (8.4)

B in. (mm)0.75 (19.0) 0.55 (14.0)

Applicable Part Nos. Part No.425.57201 (101589201) 101589341 425.57202 (101866448) 425.57203 (101866449) 425.57204 (101866450) 425.57218 425.57205

Length in. (cm)12.0 (30.5) 18.0 (45.7) 42.0 (106.7) 66.0 (167.6) 126.0 (320.0) 186.0 (472.4) 246.0 (624.8)

October 2010

Discharge Joints

4-21



4-22

Discharge Joints

October 2010

SECTION Section

Preface

1 5

Lo Torc Plug Valve Wear LimitsData SheetsThis section contains the following information for Lo Torc plug valve wear limits: Illustrations Minimum dimensions Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.

Visual Examination Inspect union threads. (See Visual Examination on page 2-1.) Inspect the valve body and adjusting-nut mating threads: 1. 2. 3. Clean to remove dirt, oil, grease, or other materials that could inhibit visual examination. Using a form gauge, inspect the thread form for the pitch of the thread. Minor thread damage, such as light corrosion, small dents, or burrs that do not exceed 0.18 in. in length can be dressed with a file or other appropriate hand tool to restore the correct thread profile. Major thread damage, such as corrosion that has altered the thread profile or damage longer than 0.18 in. in length, shall be cause to reject the valve. Valves with tapered, threaded connections should have those threads inspected also, as per Steps 3 and 4.

4. 5.

October 2010

Lo Torc Plug Valve Wear Limits

5-1

Section 5 Lo Torc Plug Valves


Lo Torc Plug Valves with Union End Connections (Wear Limits)

Table 5.1Lo Torc Plug Valves with Union End Connections Wear LimitsValve Bore Size (in.) Wall Thickness A in. (mm) Nom. New Min. B in. (mm) Nom. New Min. C in. (mm) Nom. New Min. D in. (mm) Nom. New Min. Union Type Max. Rated Working Pressure (psi)

Part No.

1.06 0.59 0.80 0.53 1.19 1.05 0.47 (26.9) (15.0) (20.3) (13.5) (30.2) (26.7) (11.9) 1.00

0.33 (8.4)

1 1/2-in. Fig. 1502

15,000

252.11204 (100011207) 100015519, 100007630, 100049204, 100049206, 101379380 9.12533 (100015491)a 9.12535a 9.1252 (100001010) 9.1277 (100001021) 101222284 9.1282 (100015534)

10,000 0.96 0.64 0.86 0.42 1.06 1.00 (24.4) (16.3) (21.8) (10.7) (26.9) (25.4) 0.34 (8.6) 0.27 (6.9) 2-in. Fig. 1502

15,000

a

Sour service Note: For plug valve maintenance instructions, see Operating and Maintenance Instructions (Material No. 100001838).

5-2

Lo Torc Plug Valve Wear Limits

October 2010


Section 5 Lo Torc Plug Valves

Table 5.1Lo Torc Plug Valves with Union End Connections Wear Limits (Continued)Valve Bore Size (in.) Wall Thickness A in. (mm) Nom. New Min. B in. (mm) Nom. New Min. C in. (mm) Nom. New Min. D in. (mm) Nom. New Min. Union Type Max. Rated Working Pressure (psi)

Part No.

1.30

0.97 0.64 0.64 0.51 1.16 1.07 (24.6) (16.3) (16.3) (13.0) (29.4) (27.2) 0.97 0.78 0.64 0.55 1.19 1.07 (24.6) (19.8) (16.3) (14.0) (30.2) (27.2) 0.84 0.59 0.51 0.42 1.06 1.00 (21.3) (15.0) (13.0) (10.7) (26.9) (25.4)0.75 (19.1) 0.50 (12.7) 0.70 (17.8) 0.45 (11.4) 1.19 (30.2) 1.09 (27.7)

0.25 (6.4) 0.28 (7.1) 0.34 (8.6)0.50 (12.7)

0.16 (4.1) 0.16 (4.1) 0.27 (6.9)0.40 (10.2)

2-in. Fig. 2002 2-in. Fig. 2202 2-in. Fig. 15023-in. Fig. 1502

20,000

9.4138 (13573) 101234843 101374442 101401206 101548260 9.8199a (100015673) 9.126 (100001014) 9.1263 (100015510) 9.1267 (100009883) 9.12811 (100015532)11.51566 (100015909)

15,000

15,00015,000

1.75

2.00

0.72 0.47 (18.3) (11.9)0.97 (24.6) 0.45 (11.4)

0.39 (9.9)0.72 (18.3)

0.31 (7.9)0.45 (11.4)

1.03 0.97 (26.2) (24.6)1.19 (30.2) 1.09 (27.7)

0.34 (8.6)0.50 (12.7)

0.27 (6.9)0.40 (10.2)

2-in. Fig. 15023-in. Fig. 1502

9.8253 (100001083) 10,00010,000

9.8256a (100001085) 9.82583a (100009759)11.51507 (100009958)

0.6

haliburton - surface manifold evaluation manual

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