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    Project Automated Smoker

    Summersemester 2012

    Group 3

    by

    Hossain Md Sawkat

    Tasbir Ahmed

    Simon Beiel

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    Contents:1.Introduction of the task

    2.Cold smoking

    3.Hot and warm smoking4.Smoke roasting and smoke baking

    5.Typical smoking temperatures and times

    6.Core temperatures in food

    7.Demand on the system8.Requirements

    9.Wishes

    10.Touch panel for fast handling

    11.Subfunction 1

    12.Subfunction 2

    13.Subfunktion 3

    14.Subfunktion 4

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    1.Introduction of the task: A automated smoker that is possible to smoke,

    cook and barbeque in different sequences(combine hot-, cold- and smokerosting in onemaschine)

    1st: cook and dry for a certain time at a certaintemperature

    2nd: heat up to a certain temperatue and hold the

    temperature for a certain time3rd: smoke the food at a certain time over a certain

    temerature

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    2.Cold smoking: Temp.: 15 - max.30C

    The time can take hoursup to days (eg. Solomon,gammon saussages)

    It is used to make the

    oo onger non-perishable

    Hardwoods are used Fir tree

    chips(schwarzwldergammon)

    Meat is raw

    Cold smoking oven: heimwerker.de

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    3.Hot and warm smoking: Cooking food in hot air under

    feeding of smoke

    Temp.: 80-90C (hot smoking) Temp.: 50-85C (warm smoking) Modern smoking ovens use gas

    and the smoke is blown in thechamber

    Faster than cold smooking Food is less non-perishable

    than cold smoked food Typical food: Halibut, eel,

    sausages

    Smoking oven: yatego.com

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    4.Smoke roasting and smoke baking: Temp:90-160C

    Usually splittet in BBQ chamber,

    firebox and smoke stack Typical food: pork, beef, turkey Aromatic woods(apple, cherry)

    For hi her temerature we use oak

    wood Open firebox : more oxygen

    higher temperature/ less smoke

    Closed firebox: less oxygen/ more smoke

    Food ist indirect cooked by the heatand smoke

    Smoker: grillsportverein.de

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    5.Typical smoking temperatures and

    times:

    E.g.: Spare rips: 6h at 70-80C Chicken/ turkey: 3-6h at 100C - -

    Pork shoulder: 4-6h at 107-121C Fish: 45-60min at 90-120C Sausages: 90-120min at 50-60C

    This examples follow only only one process but we can also

    make a sequence (cook, hold temperature, smoke) out of it

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    6.Core temperatures of food: Gives us the information when the food is

    eatableE.g.:

    -

    Pork hounch: 75C

    Turkey hen: 80-90C

    Fish:60C Spare rips: 85C

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    7.Demand on the system: we expect eatable food

    Continously measurment and control of thetemperature

    Continousl measurment and control of the time

    Control of smoke flow Recalibration of time and temperature sequences

    Fast reaction time of the heatsource

    Notification and correct of disturances

    Seperate smoking process from cooking process

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    8.Requirements:We need:

    A housing made of steel Temperature control (ventilation system) Sensors for (temperature, smokedetecton) We need a HMI

    Firebox (smokeproduction) Timecontrol A system that seperate the cooking process from the

    smoking process

    Barbeque chamber A visual device to show the user all nessessary information

    (display)

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    9.Wishes: Easy and understandable programmable system for

    recalibration so that it is also usable for other users Compact design and easy control

    The concept should be buildable (not too expensive

    Easy cleanable

    As exact temeratures as possible

    Base frame A panel that is predefined for the main cooking/smoking sequences ( beef, turkey, pork, fish)

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    10.Touch panel for fast handling:

    Steak: ifood.tv

    Chicken: duden.deSparerips: cookingwithjackiel.comFish: steamykitchen.com

    Panel: orion-engineering.ch

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    11.Subfunction 1: Temperature control:

    Ventilation system

    Control of heat source

    Heatsource (eletrical,gas) Detection of the core temperatur of the meat

    Timing system

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    12.Subfunction 2: Cooking/ barbeque chamber

    Rotating system for the meat (maybe we havedifferent for a equal cooking)

    Fat out et

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    13.Subfunction 3: Smoking system

    Smoke detection

    Automatic valve to open a connection from

    t e ire ox to t e coo ing c am er to getsmoke inside the cooking chamber

    Timing system for smoke sequence

    Firebox

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    14.Subfunction 4: HMI

    That process all data and gives signals drives

    Detect errors and disturbances

    Send data to the viual device Actuate the alarm and hints

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    Thank you for your attention

    Presentation written and presented by Simon Beiel