global extrusion solutions from the technology leader · · 2017-11-30first po solid-wall pipe...
TRANSCRIPT
Global extrusion solutionsfrom the technology leader
The founding companies of the group have histories that stretch back to the 1940s, thus making battenfeld-cincinnati one of the oldest companies in the extrusion industry to date. We have not only been doing this for very long, we are also the only company that has been so solely focused on extrusion technology. Due to this ap-proach and the extensive know-how in design and process engineering of a global workforce, the battenfeld-cincinnati group has become the most global and innovative extrusion systems manufacturer in the world.
Who we are
What we stand for – our core competences
– worldwide production locations
Outstanding technology and global project engineering Extruders and complete extrusion lines from a single source Strong design and production competence for downstream
Austria: Vienna China: Shunde Germany: Bad Oeynhausen and Kempen USA: McPherson, Kansas
In addition, the group has a worldwide sales organization and service network.
„leading solutions“, both in terms of performance and energy efficiency Customized, optimized screw design and special in-house metallurgical solutions Strong partnerships along the whole supply chain and R&D cooperations with well-known
institutions and associations
Your products
– worldwide production locations
With our global organization and local production competence centers, we provide extrusion solutions for a wide range of applications:
Profile (including WPC/NFC) & sheet Pipe Packaging / Pelletizing
Window & door profiles Technical profiles Co-extruded profiles WPC/NFC (decking, siding, railing, fencing) Sheet: integral, free-foamed or co-extruded Profiles for the automotive industry
Large diameter pipe Mono- & multi-layer pipe for:
Water Drainage Sewage Mining Irrigation Cable duct
District heating Gas Micro duct Telecommunications Sanitary systems
Thermoforming sheet Calender feeding Multi-layer sheet PVC pelletizing Non-PVC sheet Thermoplastics and pelletizing
Picture: NATURinFORM GmbH ©
twinEX extruder series for PVC pipe (also available for profile and sheet)
Complete line for PE-Xa pipe
Haul-off pullStream for 2.5 m pipe
4-layer PP-R pipe co-extrusion line with helix 630-4 VSI-T+ pipe die, solEX 60-40 single screw extruder and two uniEX 60-30 as co-extruders
twinEX extruder series for PVC pipe
Cutting device cutStream for a 2.5 m line
Coex set-up for 3-layer pipes with helix VSI-T+ pipe die
spider 1200 pipe head for PVC pipe with diameters up to 1.2 mm
High-speed 4-layer co-extrusion lineequipped with fast dimension change (FDC) system
Examples of extrusion machinery and complete lines for pipe
Complete co-extrusion linefor PVC free-foamed sheet (board)
Space-saving window profile co-extrusion:conEX 63 as co-extruder mounted on twinEX 78-34 extruder
techBEX line for technical profiles and tubes
Complete extrusion line with fiberEX 93-34D extruder particularly suited for medium-output applications (up to 400 kg/h)
Complete extrusion line with fiberEX 114 extruder, equipped with an optimized degassing system for WPC/NFC production
“Next Generation“ conEX NG extruder with newly designed processing unit“Next Generation“ conEX NG extruder “Next Generation“ conEX NG extruder with newly designed processing unit
Complete extrusion line with fiberEX 93-34D extruder particularly suited for medium-output applications (up to 400 kg/h)
Complete extrusion line with fiberEX 114 extruder, equipped with an optimized degassing system for equipped with an optimized degassing system for WPC/NFC production
Examples of extrusion machinery and complete lines for profile & sheet (board)
PP sheet extrusion line with Multi-Touch roll stack
Extruder for pelletizing
Examples of extrusion machinery and complete lines for thermoforming sheet and pelletizing
High-speed extruder coextrusion line with roll stack
9-layer sheet co-extrusion line
Multi-Touch roll stack
PET sheet extrusion line with STARextruder
ZSE 200-250 planetary roller extruder
Diverse planetary roller extruder screws
Significant technological innovations and achievements over the past years
9-layer sheet co-extrusion line
Pipe 2010: „Green Pipe“ downstream achieves substantial reduction in energy consumption of cooling section
New parallel twin screw extruder series twinEX presented 2011: First complete 2.5 m PO pipe extrusion line worldwide designed and manufactured 2013: GL single screw extruder with high torque motor launched 2013: Next generation helix VSI-T+ PO pipe head uses cooling air for internal pipe cooling and active melt cooling
: Innovative internal pipe cooling system shortens cooling section by up to 45% 2015: FDC (fast dimension change) technology for cost-efficient pipe extrusion introduced 2015: First PO solid-wall pipe line for 2.6 m pipes designed and manufactured 2015: New machine size of high-performance single screw extruder solEX 150-40 achieves outputs of up to 2,750 kg/h (6,000 lbs/hr) for PE-HD applications
Presentation of LeanEX: complete, turnkey PO pipe extrusion lines for standard applications up to 630 mm 2016: Launch of solEX NG extruder with an extremely powerful and energy-efficient processing unit
Development of new vacuum tank series “WT“ New system for quick color change in pipe production (minimum loss of material)
Profile 2010: Presentation of the new parallel twinEX twin screw extruder series, also available for pipe and sheet (board) 2013: Launch of the space-saving “piggyback” configuration for profile co-extrusion 2014: „Green Profile“ downstream introduced
Special technical solutions for twin-strand lines Re-design of fiberEX venting system to achieve higher output levels for WPC/NFC applications
2016: Launch of new conical twin screw extruder series conEX NG Development of new twinEX EP series for window profile extrusion with the new “BC Compact“ control
Part assembly of a 2.5 m helix PO pipe head
2010: Launch of STARextruders for PET sheet extrusion 2012: Pelletizing extruder “EMS“ series is re-designed and outputs are improved
Introduction of the revolutionary Multi-Touch roll stack technology that achieves high transparency and excellent end product quality due to uniform cooling of the sheet 2013: 10-year anniversary of high-speed extruders for thermoforming sheet with outputs of up to 2,000 kg/h; more than 300 systems sold since their market launch 2014: First adiabatic high-speed extruder delivered (another 10 % energy savings) 2016: Planetery roller extruder ZSE 355/320 for 4.5 t/h PVC sold to China
Presentation of Multi-Touch roll stack in XXL-version; the newly developed XXL roll stack shows exceptionally high performance with outputs of more than 3 t/h
Thermoforming sheet & packaging solutionsMulti-Touch roll stack, introduced in 2012
The battenfeld-cincinnati service portfolio
battenfeld-cincinnati‘s comprehensive service portfolio for customers worldwide
Support & Training » Consulting & training » Inspection & maintenance contracts » Energy-saving consulting » Forecast assistance for key parts » Material analysis & technical depart-ment
extruserve » Refurbished extruders » Screws & barrels for other brands
Spare parts » Tailored spare parts packages » Innovative screw design » Screws & barrels for battenfeld-cincinnati extruders
Technical service » Commissioning, maintenance, inspection, fi eld repair » Hotline » Remote diagnostics
Repairs & upgrades » Control retrofi ts » New drives: extruders & downstream » Repairs: screws, gearboxes, controls & drives
WE CARE
wherever you are
Wear analysis » Wear protection consulting
Support and training:
Spare parts:extruserve:
Refurbishments of used extruders; e.g.titan series, before (photo above) and after (photo on the right)
(Photo: © istock)
The battenfeld-cincinnati service portfolio
battenfeld-cincinnati‘s comprehensive service portfolio for customers worldwide
Our 24-hour hotline en-sures that enquires can be processed as quickly as possible
Experienced service engineers per-form on-site start-ups, periodic in-spections, maintenance and repairs
Find the contact details for technical support worldwide at the back of this brochure.
See also our more detailed service brochure: „We care - wherever you are“
Support & Training » Consulting & training » Inspection & maintenance contracts » Energy-saving consulting » Forecast assistance for key parts » Material analysis & technical depart-ment
extruserve » Refurbished extruders » Screws & barrels for other brands
Spare parts » Tailored spare parts packages » Innovative screw design » Screws & barrels for battenfeld-cincinnati extruders
Technical service » Commissioning, maintenance, inspection, fi eld repair » Hotline » Remote diagnostics
Repairs & upgrades » Control retrofi ts » New drives: extruders & downstream » Repairs: screws, gearboxes, controls & drives
WE CARE
wherever you are
Wear analysis » Wear protection consulting
Wear analysis:
Technical service:
Repairs & up-grades:
A battenfeld-cincinnati wear specialist carries out measurements on a twin screw extruder barrel
Technical and engineering sup-port via remote maintenance and remote diagnosis carried out by our highly skilled specialists
Measurement of the layer thickness of the coating on a conical twin screw
Five production sites on three continents and several representative offices around the world
battenfeld-cincinnati: our worldwide locations
battenfeld-cincinnati USAProduction site USAMcPherson, Kansas
battenfeld-cincinnati GermanyProduction sites Germany
Bad Oeynhausen & Kempen
battenfeld-cincinnati AustriaProduction site Austria
Vienna
battenfeld-cincinnati USALocation: McPherson, Kansas, USA
Founded in: 1977Employees: ~ 70
Core competences: Production of localized extruders and tooling. Engineering for complete lines for PO and
PVC pipe and profile applications.
battenfeld-cincinnati (Foshan) Extrusion Systems Ltd.
Location: Shunde, ChinaFounded in: 1996 | Employees: ~ 120
Core competences: Production of localized ex-truders, tooling and downstream. Engineering for complete lines for PO and PVC pipe and
profile applications.
www.battenfeld-cincinnati.com/china
www.battenfeld-cincinnati.com/usa
Five production sites on three continents and several representative offices around the world
battenfeld-cincinnati: our worldwide locations
battenfeld-cincinnati Austria GmbH
Location: Vienna, AustriaFounded in: 1948Employees: 230
Core competence: PVC extrusion
www.battenfeld-cincinnati.com
Location: Bad Oeynhausen, GermanyFounded in: 1943/44
Employees: ~ 280 Core competences: Production of sin-gle screw and planetary roller extruders, tooling and roll stacks. Engineering of complete lines for PO pipe applications
and packaging solutions.
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battenfeld-cincinnati Germany GmbH
Be part of our teams in Europe: www.battenfeld-cincinnati.com/unternehmen/recruiting
Watch our machine videos: www.youtube.com/BattenfeldCincinnati
battenfeld-cincinnati Representative office
Moscow battenfeld-cincinnati Japan Branch office
Kawasaki-shi (near Tokyo)
battenfeld-cincinnati (Foshan)Extrusion Systems Ltd.Production site ChinaFoshan, Guangdong
battenfeld-cincinnati Austria GmbHLocation: Vienna, Austria
Founded in: 1948Employees: ~ 190
Core competences: Production of twin screw extruders, tooling and engineering of complete lines for PVC pipe,
profile and sheet (board) applications.Competence center for WPC/NFC applications.
Kempen
Bad Oeynhausen
www.battenfeld-cincinnati.com
Location: Kempen, GermanyFounded in: 1950Employees: ~ 50
Core competences: Production of down-stream components for pipe and profile
applications.
Edition 03/en: 2016-09Subject to alterations.
As a member of the VDMA‘s Blue Competence Initiative (www.bluecompetence.net) we play our part in promoting sustainable economic development.
Visit us online:
www.battenfeld-cincinnati.com
www.battenfeld-cincinnati.com/china
www.battenfeld-cincinnati.com/usa
www.youtube.com/BattenfeldCincinnati
battenfeld-cincinnati Germany GmbH
P +49 (5731) 242-0 [email protected]
battenfeld-cincinnati (Foshan) Extrusion Systems Ltd.
P +86 (757) 2997 5318 / 2238 0110 [email protected]
battenfeld-cincinnati Austria GmbH
P +43 (1) 61006-0 [email protected]
battenfeld-cincinnati USA
P +1 (620) 241-6843 [email protected]
Our production locations
battenfeld-cincinnati Austria GmbH
E-Mail: [email protected] +43 (1) 61006 – 300
Spare part enquires:E-Mail: [email protected] +43 (1) 61006-420
battenfeld-cincinnati Germany GmbH
E-Mail: [email protected] +49 (5731) 242 – 321 P +49 (2152) 1495 – 52
Spare parts enquires:E-Mail: [email protected] +49 (5731) 242-311
battenfeld-cincinnati (Foshan) Extrusion Systems Ltd.
E-Mail: [email protected] +86 (0) 757 2238 0110 +86 (0) 757 2997 5321 +86 (0) 757 2997 5397
battenfeld-cincinnati USA
E-Mail: [email protected] (inside USA) 1-800-835-0065P (outside USA) +1 (620) 241 6843
Spare parts enquires:E-Mail: [email protected] +1 (855) 798 2499
SERVICE CONTACTS WORLDWIDE
You can find the contacts of our Regional Sales Managers and local agents on our website.