cpm extrusion group – focused on your results · cpm extrusion group local service global reach...
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CPM EXTRUSION GROUP – FOCUSED ON YOUR RESULTSCompounding Systems | Twin Screw Extruders | RingExtruder RE® | Auxiliary Devices | Services
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Through many years of experience and utilizing the strength of each of our business units, the CPM Extrusion Group is a global leading supplier of:
- Compounding systems - Twin screw extruders - RingExtruder RE®
- Twin screw replacement parts- High Performance Elements - Auxiliary equipment- Services (trainings, engineering service, supporting services)
LOCAL SERVICE GLOBAL REACH
CPM Extrusion Group off ers a wide range of pro-ducts to support the global compounding market. For several decades we have been developing and working diligently to develop a broad range of extrusion machines and components which meet our customer’s requirements and demands.
Our off ering of turn-key compounding systems is proof that we are capable of supplying our custo-mers at the highest level. As a leading globalsupplier, we pay close attention to our high quality standards and our facilities are ISO 9001 certifi ed.
We off er matching wear parts and specifi c opti-mizations for all current twin screw and ring ex-truders, regardless of the brand and across all markets. We off er many new possibilities with regards to geometry, material selection and tech-nical design to provide you customized solutions.
Our broad range of twin screw and ring extruders allows us to meet the needs of every customer. We use our experience and creativity for conti-nuous improvement of your plant’s output, both in terms of quality and throughput. We always focus on a long service life of our machinery and broad range of components resulting in low maintenance and repair costs.
WIDE RANGE OF PRODUCTS
WIDE RANGE OF PRODUCTS
OUR COMPANY
COMPOUNDING SYSTEMS
CXE SERIES
APEX SERIES
TSE SERIES
RINGEXTRUDER RE®
AUXILIARY DEVICES
TECHNICAL DATA
EXCEPTIONAL SERVICE OFFERINGS
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CPM EXTRUSION GROUP
LOCAL SERVICE GLOBAL REACH
CPM Extricom Extrusion, Thomas Bauer
CPM Ruiya Extrusion, John Guo
President CPM Extrusion Group,Bob Urtel
CPM Century Extrusion,Charles Spearing
COMPANY
CPM Extrusion Group is a group of extrusion companies identifi ed with one vision: Providing the Best Overall Value to Our Customers World-wide.
CPM Extrusion Group belongs to the worldwide CPM Group with facilities all around the globe. CPM is the parent to world-leading process equipment and systems companies around the world. CPM companies represent broad product portfolios and serve diverse end markets.
CPM units are experts in large-scale commodity and value-added processing and are aligned with a common value proposition and committed to delivering enduring value to their customers, em-ployees, shareholders and communities.
CORPORATE HISTORY
The fi rst extrusion company which was acquired by the CPM Holdings was Century Extrusion in 2006. Century Extrusion, with its headquarters in Traverse City(MI) in the US, has decades of expe-rience in the development of highly engineered twin screw extrusion systems as well as high per-formance process section components.
Through the development of an impressive list of global customers spanning across all aspects of compounding, Century Extrusion has acquired valuable experience in process application and system design.
In 2007 Ruiya Extrusion, established in 1993, was acquired by the CPM Holdings. Ruiya Extrusion is one of China’s leading providers of twin screw extruders covering all kinds of applications, com-pounding systems and supporting technologies.
Ruiya has achieved its position in the Chinese market place by providing industry leading equip-
THE HISTORY OF CPM EXTRUSION GROUP
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ment technology, process engineering and after sales support. Today, Ruiya Extrusion has one of the largest installed bases of machines in Asia, covering diff erent levels of extruders, from entry level to high level European standard specifi ca-tions for various customer requirements.
Through this experience, Ruiya Extrusion has gained industry leading application experience bringing confi dence to its customers not only in Asia but also in the rest of the world.
In 2017 Extricom GmbH was acquired as another CPM Extrusion Group member. Extricom is a sup-plier of compounding lines, replacement parts, and services.
With over 40 years of expertise in extrusion systems and spare parts, Extricom provides inno-vative development and manufacturing of coro-tating twin screw and ring extruders through the integration of production, assembly, service, laboratory research from their headquarters in Germany.
CPM EXTRUSION GROUP TODAY
Today CPM Extrusion Group is globally established with headquarters in the US, Europe and Asia. World-wide we have sold more than 4100 extruders. We of-fer the world our combined knowledge, our agility, extrusion passion and leadership.
Whether it is an expanded scope compounding sys-tem or a spare part for an existing machinery we strive for a close collaboration with our customers to provide best overall value.
As a customer-centric organization we off er un-matched service and products at each of our cus-tomer’s locations. Our theme is truly: Local Service, Global Reach.
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COMPLETE COMPOUNDING SYSTEMS OFFER THE FOLLOWING KEY BENEFITS:
- Integrated project delivery for ingredient receiving through product packaging- Advanced plant automation to manage and operate one or several extrusion lines.- Classifi ed area competency- Concurrent design, sourcing and delivery for improved project schedule.- Modular and on-board construction for lean fi eld installation of equipment & infrastructure- Distributed and intelligent control for reduced electrical fi eld labor and materials
MODULAR SYSTEMS OFFER THE FOLLOWING KEY BENEFITS:
- A signifi cant reduction in the total installed project cost (up to 25%)- Less risk of schedule milestones or fi eld cost overruns- Single supply relationship- Reduction in performance risk (Ability to mechanically and electrically pre-test system)- Construction, installation time reduced by 70% - The ability to quickly deploy, re-deploy, or move compounding assets from one location to another
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1. ABOUT COMPOUNDING SYSTEMS
By leveraging our applications knowledge, ma-nufacturing capabilities, and our premier group of supply partners, CPM Extrusion Group has the capability to off er processing systems for numerous compounding applications. We off er 2 types of compounding systems: Complete com-pounding systems and modular compounding systems. With signifi cant design, project enginee-ring, manufacturing, and fi eld service resourcesin North America and China, CPM Extrusion Group is the perfect systems partner for you.
COMPLETE COMPOUNDING SYSTEMS
Complete compounding systems of CPM Extrusion Group have the capability to satisfy customer re-quirements ranging from basic to very advanced system specifi cation and construction. We work on customers’ request and start of a compoun-ding project together with you from idea till fi nal complete compounding line in your factory.
MODULAR COMPOUNDING SYSTEMS
Modular compounding systems by CPM Extrusion Group represent an alternative to conventional project build with specifi c advantages such as: competitive advantage for leading compounders, allowing them to respond quickly to their custo-mers’ changing environments.
Modular systems by CPM Extrusion Group in-corporate key unit machines, ancillary dosing and pelletizing equipment, and controls into a pre-manufactured and pre-tested package. Modular compounding systems are very much of your interest if you are looking for shortened, simplifi ed project installation, minimized fi eld project risk of cost overrun and reduced over-all project cost and schedule. Modular systems
COMPOUNDING SYSTEMS – HIGHLY ENGINEERED PROCESS SYSTEMS
approach is most eff ective for mid-sized multi screw extrusion plants thru 70 mm range of CPM Extrusion Group products.
2. THE ADVANTAGES
CPM Extrusion Group off ers the following advan-tages when you choose us as your supplier for a compounding system:
THE CPM EXTRUSION GROUP HAS SIGNIFICANT EXPERIENCE PROVIDING COMPLETE COMPOUNDING LINES AND SYSTEMS.
3. APPLICATIONS
Complete engineered and modular systems are appealing project delivery models for most multi screw extrusion processes. Single-point of respon-sibility for design, procurement, integration of ope-ration, safety, and management of the mechanical and electrical compatibility of the various pieces of the system are benefi cial to the end-user.
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YOUR BENEFIT
Integrated project delivery for ingredient receiving through product packaging
Advanced plant automation to manage and operate one or several extrusion lines
Classifi ed area competency
Concurrent design, sourcing and delivery for improved project schedule
Modular and on-board construction for lean fi eld installation of equipment and infrastructure
Distributed and intelligent control for reduced electrical fi eld labor and materials
Extensive knowledge off process engineering and applications
Signifi cant project management experience
Selection and complete integration of convey, feed and reduction equipment
Field service resources worldwide (with locations in USA, Germany and China)
The CXE Series represents the industry benchmark for quality and reliability.
1. MAIN PRINCIPLE AND USE
This series has been developed through 25 ye-ars of focus on customers’ requirements. They are globally well known as the benchmark in the market. The criteria for building a CXE extruder is: highest level of quality, highest level of reliability and highest fl exibility towards customer requi-rements. Regarding all diff erent machine parts, we will select all components, gearbox and shaft material with keeping in mind these criteria.
2. THE ADVANTAGES
The design of the CXE Series off ers excellent quality and meets your highly demanding requirements. Investing in a CXE series will bring you benefi ts on diff erent levels:
CXE SERIES THE INDUSTRY BENCHMARK FOR QUALITY & RELIABILITY THROUGH THE LATEST TECHNOLOGY
YOUR BENEFIT
Ideal machine if you require to operate under extreme operating conditions
Highly customized machine
OD/ID ratio of 1.55
We off er responsive engineering consulting
Advanced process control and/or machine integration
Long term reliability
High wear resistant materials
3. MACHINE DESIGN ENGINEERING
CPM Extrusion group will design your CXE to meet your specifi c requirements. We can off er custom feeding and degassing equipment, unlimited screw confi gurations, user specifi ed key compo-nents like instrumentation, motors and pumps.
The CXE series also allows for a high level of user defi nition in the specifi cation of process control platforms and automation. The CXE series design incorporates the industry standard 1.55 Do/Di ratio. In addition to the highest power and safety factors available, the Century Extrusion gearbox off ers a main bearing life of up to 50,000 hours.
3. CXE FEATURE SERIES: HO AND sHO
Our CXE machines are available in two feature series which build on each other.
Firstly, our HO - High Output – Is the CPM Extru-sion Group solution for 24/7 compounders who require the highest torque and power. The HO off ers a 18Nm/cm³ torque density gearbox and off ers screw speeds of up to 1200-1500 rpm. The HO is equipped with our proprietary cold-formed premium screw shafts and a broad choice of wear protection for screws and barrels.
Secondly, our sHO – smart High Output – series off ers (in addition to the HO series features) a broad variety of smart features to support multi screw extruder operations at the highest level of performance. The HO includes our independent shaft torque measurement technology which mo-nitors the torque of each shaft, greatly reducing the risk of a machine crash due to imbalanced tor-que transmission.
The HO also features an oil monitoring system which measures oil quality via inline analysis of temperature, moisture, light transmission and various other parameters refl ecting the oil con-dition. Additionally, we apply vibration and tem-perature sensors for condition monitoring of the gearbox and motor bearings.
Energy monitoring is an important feature of state of the art compounding equipment as it instantly shows the energetic compounding effi ciency by measuring electrical power of motor, heaters and auxiliary equipment as well as the cooling water consumption.
- Adhesives - Direct extrusion - Engineered plastics - Powder coatings and toners - Masterbatch - Reactive extrusion - PVC, XLPE and CABLE compounds
APPLICATION - INDUSTRIES
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APEX
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CPM Extrusion Group designed the APEX series to focus explicitly on an excellent economical price. We focus on costs and on worldwide qual-ity without sacrifi cing throughput, reliability and our global service.
CPM Extrusion Group takes advantage of its ex-pansion (Locations in US, Germany and China) to supply the APEX series. The APEX series utilizes key process section components manufactured in either Europe or US and it is assembled by CPM Ruiya Extrusion in China.
The APEX series consists of two levels that are dis-tinguished by geometry, cost and screw speed:
THE APEX CX SERIES
The CX series was developed to meet the require-ments of high level users of twin screw extruders. The features here are:
- Higher torque European gearbox and lubrication system and safety clutch: maximum screw speed of 1200 RPM- Screw geometry based on western standards - High Performance screws, barrels and shafts manufactured at our site in the US or Germany
APEX SERIESPROVIDES THE HIGHEST LEVELS OF QUALITY AND THROUGHPUT AT AN ECONOMICAL PRICE
THE APEX RXT SERIES
The RXT machine is our most price competitive machine designed for the global market. The RXT series is an economical twin screw extruder with advanced features, higher throughput, higher product quality and higher reliability. The features here are:
- European high torque gearbox, lubrication systems and safety clutch: maximum screw speed of 1200 RPM- Screw geometry based on Chinese standards- Barrel design based on Western Standards
2. THE ADVANTAGES
Both series have a cost advantage established through assembly in China. The price diff erence bet-ween the CX and RXT lie within the diff erence in power and process section materials of construction.
Another advantage lies in our mission “Local Service Global Reach” where we will deliver you service where-ever your company’s location is. The increased cooling capacity and the extend-ed thickness to resist high mechanical forces are other main advantages of the APEX series.
- Engineered plastics - Masterbatch - Adhesives - Direct extrusion - Reactive extrusion - PVC, XLPE and CABLE compounds
APPLICATION
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Proprietary RX 101 HIP wear materials for maximum wear resistance
50% increase in Barrel thickness to resist high mechanical forces
65% increase in cooling capacity
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The TSE series of CPM Ruiya Extrusion is one of the most commonly used extrusion machines in China. It is the industry standard in Asia.
1. MAIN PRINCIPLE AND USE
The TSE series has been in production for more than 25 years and is the benchmark for quality among entry level machines. Within this series you can also obtain the TSE Plus. Both series have highly economical prices and are driven by advanced features.
The TSE series is developed to maintain the same level of throughput, quality, and reliability at a reduced cost. The TSE uses a modern building block construction consisting of base frame, mo-tor, safety clutch, gearbox, segmented barrels, and segmented screws. The TSE typically uses electric heaters and modular cooling with water.
At the most economical solution, all components are sourced from top Chinese and global suppliers.
TSE SERIES PLUS
The TSE Plus allows processors to obtain advan-ced performance within the TSE series. The TSE Plus off ers higher output, higher torque, and hig-her reliability than the TSE base models. The TSE Plus includes all of the features of the TSE and the following additions:
- European high torque gearbox with the industry’s highest safety factor, low noise, and signifi cantly longer working life- European high performance gearbox lubrication system- European safety clutch for advanced mechanical protection- Frame with increased rigidity and strength- Barrels and shafts that are interchangeable with the TSE base models
TSE SERIES
2. THE ADVANTAGES
ADVANCED FEATURES AT AN ECONOMICAL PRICE
- Adhesives - Direct Extrusion - Masterbatch - Reactive extrusion - PVC, XLPE and CABLE compounds
APPLICATION - INDUSTRIES
3. MACHINE DESIGN ENGINEERING
YOUR BENEFIT
Design proven and refi ned over 25 years and over 2000 installations
The benchmark for quality among entry level machines
The industry standard in China
FEATURES
Screw geometry based on Chinese standards
Closed loop barrel cooling package
Modular barrel confi guration with individual electric heaters, modular cooling by water, and independent temperature control zones
Vent ports for atmospheric venting
Splined shaft
Self-wiping segmented screws
User-friendly analog or PLC control systems
Integrated torque limiting system
Proven and reliable gearbox
Robust frame design
Vacuum ports and vacuum systems for degassing
Available with side feeding barrels and side feeders Available with side feeding barrels and side feeders
Available with maximum screw speeds of 600 RPM
Available sizes are 20mm-135mm
- Adhesives - Direct Extrusion - Masterbatch - Reactive extrusion
APPLICATION - INDUSTRIES
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APPLICATIONS
The RingExtruder RE® has proven his advantages in various applications:
- Continuous compounding of rubber for High Performance and Green Tires- PET-Recycling- Adhesives- Linoleum mixing - Pharmaceutical compounding
1. ABOUT MULTI-SCREW EXTRUDERS
It is common knowledge that the advantages of multi screw extruders lie in the intermeshing section – the apex. The apex is the base for the advantageous features of multi-screw extruders:
- Dispersive mixing via elongational fl ow- Distributive mixing via stream divisions - Surface renewal for degassing- Self-cleaning for fast change-over times
Hence it is quite obvious that increasing the amount of screws in the extruder is an excellent way to boost the capability of the extruder. The RingExtruder RE® with 12 screw shafts is a co-ro-tating multi-screw extruder which was developed for challenging mixing and degassing applications.
BASIC DESIGN & TECHNOLOGICAL FEATURES
12 Screw shafts arranged symmetrically in a ring rotate in the same direction each on its own axis. The outer barrel and the stationary core enclose the screws with a narrow gap. Transportation of material takes place in a double helix: around the stationary core and around each screw.
The intermeshing section between the screws, often also referred as the „apex“, is used extensi-vely in the RingExtruder RE® as the central point of the process technology. In the intermeshing section, material is passed to the adjacent screw with a change in fl ow direction and resulting in a 3D elongation fl ow without partial overloading and leads to an excellent dispersion, wetting and homogenization.
In addition, the RE provides a high surface-to-vo-lume ratio which is unmatched by any other mul-ti-screw extruder. The combination of the more frequent passage of the intermeshing section and the high surface-to-volume ratio is enhan-cing the degassing capability of the machine.
THE RINGEXTRUDER RE®
Finally the arrangement of the screw shafts in a ring largely compensates the spreading forces known in multi-screw extruders and therefore reduces barrel and screw wear.
2. THE ADVANTAGES
The optimized design creates competitive advanta-ges in the production of shear sensitive compounds, challenging mixing and degassing applications.
RINGEXTRUDER RE® FOR SHEAR-SENSITIVE CONTINUOUS COMPOUNDING OF RUBBER, DEGASSING OF POST-CONSUMER PET-BOTTLES IN PET BOTTLE TO BOTTLE RECYCLING AND THE CHALLENGING MIXING OF ADHESIVES.
3. MACHINE DESIGN AND ENGINEERING
The RingExtruder RE® consists of the electrical drive, safety coupling, reduction and distribution gearbox as well as the processing unit. Barrels, screws and the core are divided into individual segments with modular confi guration.
Solids or liquids can be added downstream on combi barrels using sidefeeders. Special barrels with large openings are available for degassing; alternatively degassing units can be used. In gene-ral the barrels are heated electrically and cooled with water. However in case of special require-ments liquid temperature control systems can be applied as well.
On request we supply turnkey systems to our customer rather than just the RingExtruder RE®. The control concept allows to control and monitor the entire extrusion process.
YOUR BENEFIT
Superior dispersive and distributive mixing
Excellent degassing
Extraordinary temperature and residence time control
Reduced energy input and lower operating costs
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SIDEFEEDER – TYPICAL APPLICATIONS
- Split feeding of fi llers and reinforcing agents or pigments - Adding of glass or other fi bers - Gentle processing of additives like fl ame retardants - Reducing wear costs in the melting section of the main extruder - Improving product quality - Increasing throughput rate of the extrusion line
DEGASSING UNIT – TYPICAL APPLICATIONS
- Backvent device for combi-barrels - Devolatilization of monomers - Removing water of hygroscopic products - Dewatering of rubber - Removing by-products of reactive extrusion - Pigment dewatering
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OUR SIDEFEEDER
BASIC DESIGN
In many extrusion processes, fi llers and reinfor-cing agents, as well as pigments and fl ame re-tardants are not added in the main intake but in the subsequent processing sections. A fl exible, wear-resistant reliable sidefeeder is therefore required.
Our sidefeeder is designed to adapt easily to all OEM brands and types. The sidefeeder can be individually adapted to the requirements of throughput rate, available space and the connec-tion dimensions to the sidefeed barrel of the main extruder.
The system is available with a screw diameter from 25mm to 160mm.
OUR AUXILIARY DEVICES
TECHNICAL ASPECTS
Typically, the sidefeeder is fed by a gravimetric feeding system. The tightly intermeshing screws of the sidefeeder receive the product and trans-port the material into the main extruder.
OUR DEGASSING UNIT
BASIC DESIGN
Degassing units are manufactured to optimize the degassing or venting of an extrusion process. In special cases these devices can also be used for the removal of liquids.
The screws of the degassing unit can be designed as compact screws in one piece or they can be made out of segments for more fl exibility in wear protection and in process adaption. Our degas-sing units achieve excellent degassing results, even under the most diffi cult processing condi-tions.
They can be individually adapted to the require-ments of degassing volume, available space and connection dimensions of the existing degassing barrel at the main extruder. Our system is availa-ble with diameters from 25 mm to 160mm.
The CPM Extrusion Group degassing unit can be either mounted on top of an open barrel or on the side of a combi-barrel.
TECHNICAL ASPECTS
The axially open screw profi le of the degassing unit allows eff ective and fail-safe separation of product and volatile components.
Any discharged products are conveyed back into the processing chamber and gaseous compo-nents are carried off by the vacuum applied to the degassing unit.
CPM Extrusion Group has developed a range of auxiliary devices for multi screw extruders.
By focusing on easy integration in various types of extrusion systems, fl exible design based on standard components, and our large portfolio of sizes, our auxiliary devices are well-known in the market.
ADVANTAGES OF OUR SIDEFEEDER AND DEGASSING UNITS
YOUR BENEFIT
Universal equipment, fast and easy adaption to any machine
Wear protection
Fast change overtime, thanks to quick removable system
Reliability
SIDEFEEDER – TYPICAL APPLICATIONS
- Split feeding of fi llers and reinforcing agents or pigments
- Gentle processing of additives like fl ame retardants - Reducing wear costs in the melting section of the main
- Increasing throughput rate of the extrusion line
DEGASSING UNIT – TYPICAL APPLICATIONS
- Backvent device for combi-barrels - Devolatilization of monomers - Removing water of hygroscopic products - Dewatering of rubber - Removing by-products of reactive extrusion - Pigment dewatering
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*This power and torque data is for CXE/CX HO Series.
CXE SERIES TSE SERIES
APEX RXT SERIES
TSE PLUS SERIES
TECHNICAL DATA
Model D(mm) Central Distance (cm) Max L/D Screw Speed
(rpm)Max Power
(kw)Torque/Shaft
(Nm)
CX/CXE 25 25 2,11 72 1200 21 81
CX/CXE 26 26 2,11 72 1200 35* 139*
CX/CXE 32 32 2,62 72 1200 83 315*
CX/CXE 40 40 3,34 72 1200 110/170* 425/675*
CX/CXE 45 45 3,75 72 1200 245 930*
CX/CXE 50 50 3,95 72 1200 200 800
CX/CXE 58 58 4,80 72 1200 355/503* 1440/2000*
CX/CXE 70 70 5,85 72 1200 630/880* 2450/3500*
CX/CXE 92 92 7,60 72 1200 1250/1583* 6000/6300*
CX/CXE 103 103 8,50 72 1200 1600 8300
CX/CXE 105 105 8,60 72 1200 2558* 10176*
CX/CXE 133 133 11,00 72 1000 3600* 17500*
Model D(mm) Central Distance (cm) Max L/D Screw Speed
(rpm)Max Power
(kw)Torque/Shaft
(Nm)
TSE20 22,0 1,48 72 600 4 30
TSE30 30,0 2,60 72 600 11 83
TSE35 35,6 3,00 72 600 18,5 140
TSE40 41,0 3,45 72 600 30 227
TSE52 51,4 4,30 72 600 55 416
TSE65 62,4 5,20 72 600 90 680
TSE75 71,0 6,00 72 600 160 1210
TSE85 81,0 6,78 72 600 220 1663
TSE95 93,0 7,80 72 600 315 2381
TSE120 120,0 9,80 72 600 560 4457
TSE125 124,0 10,00 72 600 630 4763
Model D(mm) Central Distance (cm) Max L/D Screw Speed
(rpm)Max Power
(kw)Torque/Shaft
(Nm)
RXT35 35,6 3,00 72 900 55 283
RXT40 41,0 3,45 72 900 90 463
RXT52 51,4 4,30 72 900 160 823
RXT65 62,4 5,20 72 900 315 1621
RXT75 71,0 6,00 72 900 450 2316
RXT95 93,0 7,80 72 900 1000 5146
RXT135 134,4 11,00 72 600 1800 14325
Model D(mm) Central Distance (cm) Max L/D Screw Speed
(rpm)Max Power
(kw)Torque/Shaft
(Nm)
TSE35Plus 35,6 3,00 72 600 30 232
TSE40Plus 41,1 3,45 72 600 45 235
TSE52Plus 51,4 4,30 72 600 90 695
TSE65Plus 62,4 5,20 72 600 160 1235
TSE75Plus 71,0 6,00 72 600 250 1930
TSE95Plus 93,0 7,80 72 600 550 4246
TSE135Plus 134,4 11,00 72 600 1500 11579
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RINGEXTRUDER RE®
SIDEFEEDER / DEGASSING UNIT
TECHNICAL DATA
*1 : project specific, information on request.
TSC SERIES
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RingExtruder RE©1 RE©2 RE©3 RE©4 RE©5 RE©6 RE©7 RE©9 RE©12 RE©16
XPV-series
app. Diameter [mm] 19 24 31 42 52 63 74 95 126 168
chanel depth [mm] 4,0 5,2 6,7 8,9 11,1 13,4 15,7 20,1 26,9 35,8
free crossectional area [cm³] 11,7 19,7 32,9 58,3 90,4 131,1 180 297,1 530 939,3
drive specifications
max. screw speed [min-1] 1500 1500 1200 1200 1200 1200 900 600 600 450
max. torque per shaft [Nm] 32 69 150 353 675 1185 1906 4019 9519 22500
max. motor power [kW] 69 130 226 532 1018 1787 2156 3030 7177 12723
Dimensions at 32 L/D
app. Machine length [mm] 2600 3200 3880 5260 5850 7600 8200 *1 *1 *1
app. Machine width [mm] 800 1000 1200 1200 1300 1400 1450 *1 *1 *1
app. machine height [mm] 1450 1450 1450 1450 1650 1650 2100 *1 *1 *1
Sidefeeder / Degassing Unit Specifications 025 030 040 055 058 070 080 092 120 133 160
Nominal diameter [mm] 25 30 40 55 58 70 80 92 120 133 160
free crossectional area [cm²] 3,4 5,3 9,3 17,5 21,2 31,9 41,6 51,9 96,2 123,0 173,8
Max. Backpressure rating [bar] 30 30 30 30 30 30 30 30 30 30 30
min. Adapter opening for nitrided (B) [mm] 32 38 50 64 66 80 92 100 134 148 174
(L) [mm] 50 62 80 108 110 134 152 166 226 248 298
min. Adapter opening for nitrided in Werkstoff 000
(D) [mm] 50 62 80 108 110 134 152 166 226 248 298
min. Adapter opening for throughhardened (B) [mm] 34 40 52 66 68 82 94 102 136 150 176
(L) [mm] 52 64 82 110 112 136 154 168 228 250 300
min. Adapter opening for throughhardened (D) [mm] 52 64 82 110 112 136 154 168 228 250 300
Sidefeeder Specifications SF025 SF030 SF040 SF055 SF058 SF070 SF080 SF092 SF120 SF133 SF160
SideFeeder: max. screw speed [rpm] 500 500 500 500 500 500 500 500 400 400 400
Power @50Hz [kW] 3 3 4 7,5 7,5 11 11 15 15 22 30
max. volumetric conveying capacity [l/h] 80 150 350 920 1.115 2.155 3.120 4.285 8.660 12.550 20.860
Degassing Unit Specifications DG025 DG030 DG040 DG055 DG058 DG070 DG080 DG092 DG120 DG133 DG160
Degassing Unit: max. screw speed [rpm] 250 250 250 250 250 250 250 250 200 200 200
Power @50Hz [kW] 1,5 1,5 2,2 4 4 5,5 5,5 7,5 7,5 11 15
Model D(mm) Max L/D Screw Speed (rpm) Max Power (kw)
TSC 52-120 TSE 52 51,4 48 500 45
SE 120 120,0 20 85 37
TSC 65-150 TSE 65 62,4 48 500 75
SE 150 150,0 20 85 45
TSC 75-180 TSE 75 71,0 48 500 110
SE 180 180,0 20 85 55
TSC 95-200 TSE 95 93,0 48 500 250
SE 200 200,0 20 85 75
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The CPM Extrusion Group currently supports and serves multi screw lines around the world. We have the global and regional capacity to help our cus-tomers specify, operate and maintain their com-pounding systems both near-term and long-term.
Through decades of industry experience, we have developed a comprehensive offering of services to help compounders stay up and running and to achieve their goals.
TWIN SCREW AND RING EXTRUSION TECHNOLOGY TRAINING PROGRAMS
By request we can offer training programs in both twin screw and ring extrusion fields. Training topics range from extruder troubleshooting to in-depth tailored process support.
We deliver this service in many ways:
- On-site- Public seminars- Customized workshops- Via webinars
ENGINEERING SERVICES
When developing machinery specifications, we carry out an analysis which examines process parameters like rotational speed, temperature profile, torque, pressure and specific energy in-put in connection with screw and barrel design.
Upscaling and downscaling the processes and geometry of different sizes and types of extruders help our customers achieve the required results with their processing technology.
SUPPORTING SERVICES
We offer a 24 hour emergency hotline through every CPM Extrusion Group location. For urgent inquiries you can call our hotline or contact us by email. Additionally, our extensive spare parts in-
EXCEPTIONAL SERVICE OFFERINGS
ventories and expediting capabilities in the U.S., Germany and China allow us to serve customer needs in the timeliest fashion possible. You will benefit from our extended stock program for elements, liners and barrels.
INSTALLATION
Our service technicians are available for the su-pervision of extrusion equipment installations in every corner of the world. Our installation team will guide and assist the customer throughout each step of the start-up process.
The specific requirements of design, layout, assem-bly, electrical, and other utilities are addressed prior to the on-site start of the installation. We offer operation and service manuals for all the equipment we supply.
TRAINING
In addition to our frequent online webinars, semi-nars, and workshops we also offer on-site training specific to your installed equipment.
After completion of an installation, our skilled tech- nicians and process specialists begin the commis-sioning process. Each individual component of the installation is configured and tested for optimal performance. Once the machine performance has met your desired characteristics, the start-up of the extrusion line is accomplished.
MAINTENANCE
As with any industry utilizing industrial equipment, it is important to practice regular maintenance. We support our customers through a range of services such as barrel bore measurement and re-porting, screw shaft disassembly and inspection, and remote and on-site troubleshooting.
Strong maintenance knowledge may be gained through the viewing and attending of our training seminars and online webinars.
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CENTURY EXTRUSION
2412 West Aero Park Court, Traverse City, MI 49686, USA
Tel: 001-231-947-6400Fax: 001-231-947-8400
FOR MORE INFORMATION PLEASE VISIT OUR WEBSITE: WWW.CPMEXTRUSIONGROUP.COM
EXTRICOM EXTRUSION
Hoher Steg 10, D-74348 Lauffen a.N., Germany
Tel: +49 7133 9817-0Fax: +49 7133 981785-01
RUIYA EXTRUSION
23# Linhuai Street, Jianging Development Zone, Nanjing,P.R. China
Tel: 86-25-52768661Fax: 86-25-52768637
CON
TACT