gd&t basics

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Dimensioning andTolerancing

    Chapter 6, Form, Orientation,Profile, and Runout

    Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    2

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Straightness

    Straightness can be applied to a surface either flat orc!lindrical"#

    Straightness can also be applied to an a$is#

    %

    straightness applied to aflat surface

    straightness applied to ac!lindrical surface

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    EML 2023Department of Mechanical and Aerospace Engineering

    Straightness

    &

    's !ou measure along a line, the height must be bet(een )2 and )% mm and the *ariation ma! not be

    more than +# mm from a straight line#

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    EML 2023Department of Mechanical and Aerospace Engineering

    Straightness

    Straightness applied to a c!lindrical surface#

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    EML 2023Department of Mechanical and Aerospace Engineering

    Straightness

    Straightness can also be applied to an a$is#

    6

    )2# +#2

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    -

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Flatness

    Flatness is the condition of a surface (here all elementsare in one plane#

    .

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    EML 2023Department of Mechanical and Aerospace Engineering

    Flatness

    The surface could be chec/ed b! translating the partunder a dial indicator#

    0

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    )+

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Circularit!

    Circularit! is roundness# 't an! cross1sectional measurement during one

    complete re*olution of the feature, all points of thesurface are perpendicular at an e ual distance from acommon a$is#

    ))

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    )2

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    C!lindricit!

    C!lindricit! is the condition of an entire feature surfaceduring one re*olution in (hich all surface points are ane ual distance from a common a$is#

    )%

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    )&

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Perpendicularit!

    Perpendicularit! is the condition of an entire surface,plane, or a$is at a right angle to a datum plane or a$is#

    )

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    EML 2023Department of Mechanical and Aerospace Engineering

    Perpendicularit!

    Perpendicularit! is the condition of an entire surface,plane, or a$is at a right angle to a datum plane or a$is#

    )6

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    )-

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    'ngularit!

    'ngularit! is the condition of an a$is or plane other than0+ degrees to another datum plane or a$is#

    ).

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    )0

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Parallelism

    Parallelism is the condition of a surface, center plane, ora$is that is an e ual distance at all points from a datumplane or a$is#

    2+

    bilateral tolerance 3one

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    EML 2023Department of Mechanical and Aerospace Engineering

    Parallelism

    4$ample of a c!linder being parallel to another surface#

    2)

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    EML 2023Department of Mechanical and Aerospace Engineering

    Parallelism

    4$ample of a c!linder being parallel to another c!linder#

    22

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    2%

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Profile5 line , surface

    Profile tolerance is specified for designs (here thesurface is to be controlled (ithin a gi*en basic shape#

    Specified for irregular features that are difficult to control(ith other form or orientation tolerances#

    2&

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    EML 2023Department of Mechanical and Aerospace Engineering

    Profile5 line , surface

    2

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    26

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering

    Circular Runout and Total Runout

    The (orst circular runout occurs at the slice (ith thegreatest *ariation +#+% mm in this case"#

    Total runout is the difference bet(een the highest andlo(est readings found o*er the entire feature# +#)) mmin this case"#

    2-

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    EML 2023Department of Mechanical and Aerospace Engineering 2.

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    EML 2023Department of Mechanical and Aerospace Engineering

    Circularit! *s# Runout

    Can an!one e$plain the difference bet(een the t(o and

    can the! be used on a print interchangeabilt! http577(((#eng1tips#com7*ie(thread#cfm id8).6%00 tp577communities#ptc#com7message7)-%)0

    20

    http://www.eng-tips.com/viewthread.cfm?qid=186399http://communities.ptc.com/message/173195http://communities.ptc.com/message/173195http://communities.ptc.com/message/173195http://communities.ptc.com/message/173195http://www.eng-tips.com/viewthread.cfm?qid=186399http://www.eng-tips.com/viewthread.cfm?qid=186399http://www.eng-tips.com/viewthread.cfm?qid=186399
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    EML 2023Department of Mechanical and Aerospace Engineering

    Circularit! *s# Runout

    %+

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    EML 2023Department of Mechanical and Aerospace Engineering

    Geometric Characteristics

    %)

    Form, Orientation, Profile, and Runout Tolerances

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    EML 2023Department of Mechanical and Aerospace Engineering %2

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    EML 2023Department of Mechanical and Aerospace Engineering %%