foundation - chick workholding
TRANSCRIPT
999-0014.idw
REVOFBCEA999-00145/10/2007
1 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 1: PREPARING MACHINE TABLE A. PREPARE THE MACHINE TABLE SURFACE BY CLEANING THE T-SLOTS AND BY REMOVING ANY HIGH SPOTS WITH A SHARPENING STONE. APPLY A THIN FILM OF GREASE TO THE TABLE.
FOUNDATION
MACHINE TABLE
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
2 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 2: MOUNTING THE FOUNDATION TO THE MACHINE A. REMOVE THE FOUNDATION FROM THE CRATE. NOTE: ALL REQUIRED MOUNTING HARDWARE IS INCLUDED WITH THE FOUNDATION. B. WHEN MOUNTING TO A T-SLOTTED TABLE, UTILIZE A TAPE MEASURE AND POSITION THE T-NUTS TO ACCEPT THE FOUNDATION. THE T-NUTS SHOULD BE WITHIN 12.7mm (1/2") OF PROPER LOCATION. C. UNLESS OTHERWISE SPECIFIED, POSITION THE PLATE SO THAT THE BACK OF THE FOUNDATION IS FLUSH WITH THE TABLE. MAKE SURE "A" AND "1" ON THE FOUNDATION ARE IN THE FRONT LEFT CORNER OF THE MACHINE. D. THREAD (DO NOT TIGHTEN!) THE SHCS INTO THE T-NUTS TO ENSURE PROPER ALIGNMENT. E. SNUG THE BOLT IN THE FAR LEFT-HAND CORNER. F. USING THE DIAL INDICATOR, INDICATE THE GRID PATTERN SQUARE TO THE MACHINE AXES. REFERENCE THE CENTERS OF TWO BUSHED HOLES AT BOTH EXTREMES ALONG THE X-AXIS. (DO NOT REFERENCE THE EDGES OF THE PLATE) G. TIGHTEN ALL OF THE BOLTS INCREMENTALLY TO THE CORRESPONDING TORQUE. H. PLUG HOLES WITH SLIT PLUGS.
T-NUT
SOCKET HEAD CAP SCREW (SHCS)SLIT PLUG
"1"
"A"
RECOMMENDED TORQUE VALUESHEX KEY MOUNTING SCREWS TORQUE
8mm (5/16") M10x1.5 (3/8-16) 54 N-m (40 ft-lb)10mm (3/8") M12x1.75 (1/2-13) 81 N-m (60 ft-lb)14mm (1/2") M16x2 (5/8-11) 81 N-m (60 ft-lb)
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
3 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 3: SUBPLATE INSTALLATION NOTE: IF NOT USING A SUBPLATE, THEN PROCEED TO STEP 4. A. POSITION THE SUBPLATE IN THE DESIRED LOCATION. B. INSTALL M12 ACCURATE BOLTS FIRST TO LOCATE THE SUBPLATE TO THE FOUNDATION. LOCATING HOLES ARE DESIGNATED BY CROSSHAIRS. C. INSTALL THE REMAINDER OF THE MOUNTING HARDWARE. D. PLUG HOLES WITH SLIT PLUGS.
SUBPLATE
SHCS
SLIT PLUGM12 ACCURATE BOLT
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
4 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 4: INSTALLING RISER BLOCK A. REMOVE THE FOUNDATION SLIT PLUGS THAT CORRESPOND TO THE MOUNTING HOLES IN THE RISER BLOCK. B. APPLY THIN LAYER OF GREASE ON FOUNDATION WHERE RISER BLOCK WILL BE POSITIONED. C. PLACE RISER BLOCK ON FOUNDATION. ORIENT THE RISER SUCH THAT THE ENGRAVING IS TOWARD THE OUTSIDE. D. INSTALL M12 ACCURATE BOLTS INTO LOCATING HOLES (DESIGNATED BY CROSSHAIRS). E. INSTALL THE REMAINDER OF THE M12 SHCS. F. PLUG HOLES WITH SLIT PLUGS.
RISER BLOCK
M12 ACCURATE BOLT
M12 SHCSSLIT PLUG
PART NUMBER ENGRAVING
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
5 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 5: ROTARY TABLE INSTALLATION (TOE CLAMPS) A. INSTALL FIXTURE KEYS INCLUDED WITH ROTARY TABLE INTO THE UNDERSIDE OF THE ROTARY. B. POSITION ROTARY TABLE ONTO RISER BLOCK APPROXIMATELY CENTERED BETWEEN THE FOUR (4) TAPPED HOLES. C. INSTALL THE FRONT TWO (2) TOE CLAMPS USING M12 SHCS. ADJUST THE LOCATION OF THE ROTARY TABLE ACCORDINGLY. DO NOT TIGHTEN THE SHCS. D. INSTALL THE BACK TWO (2) TOE CLAMPS. E. TIGHTEN THE M12 SHCS TO THE REQUIRED TORQUE. F. PLUG HOLES WITH SLIT PLUGS.
TOE CLAMP
M12 SHCS
SLIT PLUG
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
VIEW OF FRONT TOE CLAMPS
999-0014.idw
REVOFBCEA999-00145/10/2007
6 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 5: ROTARY TABLE INSTALLATION (STUDS) A. INSTALL FIXTURE KEYS INCLUDED WITH ROTARY TABLE INTO THE UNDERSIDE OF THE ROTARY. B. THREAD M12 STUDS INTO RISER BLOCK. C. PLACE THE ROTARY TABLE ONTO THE RISER BLOCK. STUDS SHOULD BE CENTERED IN THE SLOT ON THE ROTARY TABLE. D. INSTALL NUT AND WASHER ON STUD. ADJUST THE ROTARY TABLE FORWARD OR BACKWARD TO ENSURE PROPER SEATING OF THE WASHER. IF NEED BE, UNSCREW STUD FROM RISER TO OBTAIN FULL ENGAGEMENT OF THE NUT. E. TIGHTEN THE NUTS TO THE REQUIRED TORQUE.
NUT
WASHER
STUD
ROTARY TABLE
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
7 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 6: ADAPTOR PLATE INSTALLATION A. CLEAN SURFACE OF ROTARY TABLE TO REMOVE ANY GREASE. USE SHARPENING STONE TO REMOVE ANY HIGH SPOTS. B. PLACE ADAPTOR PLATE ON ROTARY TABLE USING BOSS ON THE BACKSIDE TO LOCATE TO THE ROTARY. (SEE INSET IF USING A PILOT PLUG IN LIEU OF THE BOSS) C. INSTALL SHCS AND T-NUTS INTO THE MOUNTING HOLES. FOR EASIER INSTALLATION, LAY THE ROTARY ON ITS BACK. D. TIGHTEN SHCS TO REQUIRED TORQUE.
ROTARY TABLE
T-NUT
ADAPTOR PLATE
SHCS
PILOT PLUG INSTALLATION
A. START PILOT PLUG INTO BORE. DO NOT PRESS IN! B. INSTALL M6 SHCS INTO MOUNTING HOLES. C. HAND TIGHTEN M6 SHCS. THE TIGHTENING OF THE SHCS WILL DRAW THE PILOT PLUG INTO THE BORE.
M6 SHCS
PILOTPLUG
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
8 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
STEP 7: STUBSHAFT / PILOT PLUG INSTALLATION STUBSHAFT (INSTALLED IN THE TOP OF THE MULT-LOK, REFERENCED BY WHITE SEAL PLUG) A. REMOVE TOP HUB FROM MULTI-LOK. B. START STUBSHAFT INTO BORE. DO NOT PRESS IN! C. INSTALL M5 SHCS INTO MOUNTING HOLES. D. HAND TIGHTEN SHCS. THE TIGHTENING OF THE SHCS WILL DRAW THE STUBSHAFT INTO THE BORE. E. INSTALL M8 SOCKET SET SCREWS (SSS) INTO TAPPED HOLES (USED FOR REMOVAL OF THE STUBSHAFT). F. PLUG HOLES WITH SLIT PLUGS. PILOT PLUG (INSTALLED IN THE BOTTOM OF THE MULTI-LOK) A. START PILOT PLUG INTO BORE. DO NOT PRESS IN! B. INSTALL M6 SHCS INTO MOUNTING HOLES. C. HAND TIGHTEN SHCS. THE TIGHTENING OF THE SHCS WILL DRAW THE PILOT PLUG INTO THE BORE.
WHITE SEAL PLUG
STUBSHAFT
SLIT PLUG (QTY 6)
M5 SHCS (QTY 4)M8 SSS (QTY 2)
STUBSHAFT PILOT PLUG
PILOT PLUG
M6 SHCS (QTY 4)
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
9 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
ADAPTOR PLATE
COUPLING NUT
WASHER
M12 SHCS
STEP 8: MULTI-LOK MOUNTING A. INSTALL M12 COUPLING NUTS INTO ADAPTOR PLATE. TIGHTEN TO REQUIRED TORQUE. (SEE INSET FOR ALTERNATE MOUNTING METHOD) (SYSTEM 5 50mm &150mm MULTI-LOKS, ALONG WITH M-SYSTEM MULTI-LOKS DO NOT USE COUPLING NUTS. THE SHCS THREAD DIRECTLY INTO THE ADAPTOR PLATE) B. SLIDE MULTI-LOK ONTO COUPLING NUTS. ALIGN MULTI-LOK TO ADAPTOR PLATE USING PILOT PLUG. C. REMOVE SLIT PLUGS FROM THRU HOLES IN MULTI-LOK. D. PLACE WASHERS ON M12 SHCS AND INSERT THRU THE MULTI-LOK INTO THE COUPLING NUTS. TIGHTEN TO REQUIRED TORQUE. E. PLUG HOLES WITH SLIT PLUGS.
INTERNAL NUT
M12 ALL THREAD
(THIS METHOD USED WITH M-SYSTEM SETUPS AND SYSTEM 5 50mm SETUPS.)
INTERNAL NUT / ALL THREAD A. THREAD INTERNAL NUT ONTO ALL THREAD. HAND TIGHTEN NUT.
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
SLIT PLUG
999-0014.idw
REVOFBCEA999-00145/10/2007
10 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
SHIM PACK
TAILSTOCK
SLIT PLUG
M12 SHCS
STEP 9: TAILSTOCK INSTALLATION A. REMOVE FOUNDATION PLUGS THAT CORRESPOND TO TAILSTOCK MOUNTING HOLES. B. SLIDE TAILSTOCK ONTO STUBSHAFT. LINE UP MOUNTING HOLES WITH FOUNDATION GRID HOLES. C. INSTALL M12 SHCS INTO TAILSTOCK. D. PLUG HOLES WITH SLIT PLUGS. E. SLIDE COMPLETE SHIM PACK UNDER TAILSTOCK. F. TIGHTEN M12 SHCS TO REQUIRED TORQUE.
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
999-0014.idw
REVOFBCEA999-00145/10/2007
11 11
CUSTOMER DRAWING
(800) 332-4425(724) 772-1644
www.ChickWorkholding.com
f 0.01 A
A
f 0.01 A
A
CENTERHEIGHT
STEP 10: ALIGNING INDEXER SUBSYSTEM A. REMOVE JAWS AND COVERPLATE ON THE SIDE AT 0°. B. RUN AN INDICATOR ACROSS THE TOP OF THE COLUMN. ADJUST ACCORDINGLY. C. RUN AN INDICATOR DOWN THE LENGTH OF THE COLUMN. ADJUST SHIMS ACCORDINGLY. (REFERENCE DWG. 110-9802 FOR SHIM SIZES) D. BE SURE THAT ALL SHCS ARE TORQUED TO SPECIFIED VALUES BEFORE SYSTEM IS USED.
ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM
FOUNDATION / SUBPLATE
TAILSTOCK (110-0080-200)DIMENSIONS
Workholding Solutions Inc.500 Keystone Drive
Warrendale PA 15086 USA.
110-9802 A1 OF 1JKS
19 DEC 97
24
48190
31
DIMENSIONS ARE IN mm
QTY THICKNESS4 0.013 - SILVER3 0.05 - RED3 0.13 - BLUE
SHIMSSHIMPACK
150
.
199.5
Ø 34.02 ±0.007
(2) M12 X 70 SCREWSARE SUPPLIED WITHTAILSTOCK
Made in U.S.A. by CHICK WORKHOLDING .500 Keystone Dr., Warrendale, PA
Phone(724) 772-1644
10°
45°
232.5
SEALBRONZE BEARING
RECOMMENDED LUBRICANT:VALVOLINE #632 MOLY GREASEOR EQUIVALENT
SHIMPACK
55
17R 33 1
199.9 - 200.1IN INCREMENTS
OF 0.013
USE SHIMS TOMATCH HEIGHT
OF INDEXER
39