internal workholding for lathes d chuck · pdf filechuck jaws lathe workholding ... internal...

106106106106 2010-11 Master Catalog 2010-11 Master Catalog 2010-11 Master Catalog 2010-11 Master Catalog Call Us Today For All Of Your Machine Tool Needs!

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MINI MASTERPart Number Price

RV-500 $47.97

SLEEVE

Spindle Part Number

PriceEach

5C RV-590 $45.4416C RV-591 $82.062J RV-592 $69.433J RV-593 $82.06

Mini Collet Assembly consists of:1-Mini Master1-Expanding Screw1-Mini Collet1-Sleeve1-Rod Assembly

How to use the Mini Collet System:1. Mini Collet set up requires five parts: (A) Mini Collet (B) Mini Master (C) Sleeve (D) Rod Assembly (E) RV-572 Expanding Screw 2. Clean taper of Mini Master and inside taper of Sleeve and install Mini Master securely into Sleeve.3. Install Rod Assembly into the Sleeve and let it project into the Mini Master.4. Insert Expanding Screw through front of Mini Master into the Rod Assembly. Hand tighten only.5. Loosen Lock Nut and adjust Collet Nut so Rod Assembly will travel about 1/8” to 3/16”.6. Tighten Lock Nut and then lightly tighten Expanding Screw.7. Slide Mini Collet over the Mini Master and rotate until the slots line up. Screw on the Locking Collar and tighten.8. Insert the assembly into machine. Adjust the collet closer until Mini Collet expands slightly and machine to desired diameter.

MINI COLLETSDia Lgth Part

NumberPriceEach

7/16”1/4” RV-505 $27.77

9/16” RV-506 $40.393/4” RV-507 $53.01

EXPANDING SCREWPart Number Price

RV-572 $3.79

PRECISION EXPANDING MINI-COLLETSMachinable to .062”For 5C, 16C, 2J & 3J Collet ChucksTapered Stem

Why Use Our Precision Expanding Mini-Collets?• Low Cost- Replacement collets keeps future costs to a minimum when you replace only the machinable collet.• Rigid Design- Long taper fit increases rigidity, allowing for heavier cuts.• Interchangable- Adaptor sleeves allow you to use the same expanding collet in different spindle sizes.• Precise- Concentricity of .0002 T.I.R. and lengths of ± .0002 obtainable for parts with closely held bores. Reassembly concentricity is excellent.• Miniature Work Holding- Mini Collets can grip bores down to 1/16” for light cuts.• Made in USA!

ROD ASSEMBLY

Spindle Part Number

PriceEach

5C RV-583 $28.4116C RV-584 $41.032J RV-585 $35.353J RV-585-3 $41.03

Mini Collet

Mini Master Expanding Sleeve

Rod Assembly

Screw

-2 COLLETMachinable Down to .375” Replacement Screws

Dia. Length Part Number

PriceEach

UsesRodAssembly

Series:Part

NumberPriceEach

1”1” RV-521 $22.73 1-2 RV-572 $3.792” RV-522 $25.25 2-2 RV-576 $5.063” RV-523 $31.57 2-2

1-1/4” 1” RV-524 $23.98 1-2 RV-572 $3.791-1/2” 1” RV-526 $25.25 1-2

2” RV-527 $27.77 2-2 RV-576 $5.062” 1” RV-528 $27.77 1-2 RV-572 $3.79

-2 ROD ASSEMBLYSeries 1-2 Series 2-2

Spindle Part Number

PriceEach

Part Number

PriceEach

5C RV-583 $28.41 RV-583L $30.9316C RV-584 $41.03 RV-584L $43.552J RV-585 $35.35 RV-585L $37.873J RV-585-3 $41.03 RV-585-3L $38.88

EXPANDING COLLET ASSEMBLIES-2 Collets, Machinable Down to .375”For 5C, 16C, 2J and 3J Collets

Rod Assembly Sleeve Collet Expanding Screw

-2 SLEEVESpindle Part No. Price

5C RV-590 $45.4416C RV-591 $82.062J RV-592 $69.433J RV-593 $82.06

D

Miniature workholding in 5C, 2J, 3J and 16C spindle sizes. Holds 3/8” to 1/16” diameter bores. Machinable to .062”

MADE IN THE* * * * * * ** * * * * * ** * * * * * ** * * * * * *USAUSAUSAUSAUSAUSAUSAUSA


INTERNAL WORKHOLDING FOR LATHES

Call Us Or Visit Our Website For Our Complete Selection!

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2010-11 Master Catalog 2010-11 Master Catalog 2010-11 Master Catalog 2010-11 Master Catalog 107107107107

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SLEEVESpindle

TypePart

NumberPriceEach

5C RV-596 $45.4416C RV-597 $82.062J RV-598 $69.433J RV-599 $82.06

ROD ASSEMBLY (INCLUDES SCREW)Series -4 -1 Series -4 -2

SpindleType

Screw and

4-1/2” RodPriceEach

Long Screw and

4-1/2” RODPriceEach

5C RV-586 $30.93 RV-586L $33.4616C RV-587 $42.92 RV-587L $43.882J RV-588 $35.35 RV-588L $36.303J RV-589 $42.92 RV-589L $43.88

Series -4 -3 Series -4 -4

SpindleType

Long Screw and

5-3/4” RODPrice Each

Long Screw and

8-3/4” RODPriceEach

5C RV-586XL $33.46 RV-586XXL $36.9916C RV-587XL $43.88 RV-587XXL $47.402J RV-588XL $36.30 RV-588XXL $39.833J RV-589XL $43.88 RV-589XXL $47.40

-4 COLLETS ReplacementScrewsMachinable Down to .500” Uses Rod

Assembly Series:Dia. Length Part

NumberPriceEach

Part Number

PriceEach

1-1/2”

1-1/2” RV-541 $25.25 -4 -1RV-573 $5.06

2” RV-542 $29.04 -4 -13” RV-543 $35.05 -4 -2

RV-578 $5.064” RV-543A $46.71 -4 -3

2”

1-1/2” RV-544 $32.82 -4 -1RV-573 $5.06

2” RV-545 $36.61 -4 -13” RV-546 $44.19 -4 -2

RV-578 $5.064” RV-547 $55.55 -4 -35” RV-547A $88.36 -4 -46” RV-547B $95.93 -4 -4

2-1/2”

1-1/2” RV-548 $39.14 -4 -1RV-573 $4.51

2” RV-549 $45.44 -4 -13” RV-550 $56.81 -4 -2

RV-578 $5.364” RV-551 $66.90 -4 -3

3”1-1/2” RV-552 $45.44 -4-1

RV-573 $4.512” RV-553 $54.28 -4 -13” RV-554 $71.95 -4 -2 RV-578 $5.36

3-1/2” 1-1/2” RV-555 $58.07 -4 -1 RV-573 $4.513” RV-556 $80.79 -4 -2 RV-578 $5.36

4” 1-1/2” RV-557 $70.69 -4 -1 RV-573 $4.513” RV-557A $106.04 -4 -2 RV-578 $5.36

4-1/2” 1-1/2” RV-558 $90.88 -4 -1RV-573 $4.515-1/4” 1-1/2” RV-559 $116.13 -4 -1

6” 1-1/2” RV-560 $159.04 -4 -1

Sleeve Rod AssemblySpindle Part No. Price Part No. Price

5C RV-590 $45.44 RV-580 $28.4116C RV-591 $82.06 RV-581 $41.032J RV-592 $69.43 RV-582 $34.093J RV-593 $82.06 RV-582-3 $41.03

-26 COLLETSMachinable Down to .250” Replacement Screws

Dia. Length Part No. Price Part No. Price1/2” 1” RV-510 $22.73 RV-571 $3.381” 1” RV-511 $22.73

-8 COLLETSMachinable Down to .500” Uses

RodAssembly

Series:

Replacement Screws

Dia. Length Part Number

PriceEach

Part Number

Price Each

2”

2” RV-822 $47.97 -8-1RV-ES38L $17.683” RV-823 $55.55 -8-1

4” RV-824 $85.84 -8-15” RV-825* $90.88 -8-2 RV-ES38XL $25.256” RV-826* $95.93 -8-2

2-1/2”2” RV-82.52 $58.07 -8-1

RV-ES38L $17.68

3” RV-82.53 $79.52 -8-14” RV-82.54 $95.93 -8-1

3”2” RV-832 $65.64 -8-13” RV-833 $79.52 -8-1

3-1/2”2” RV-83.52 $100.98 -8-13” RV-83.53 $118.66 -8-1

4”2” RV-842 $88.36 -8-13” RV-843 $100.98 -8-1

4-1/2”2” RV-84.52 $100.98 -8-13” RV-84.53 $118.66 -8-1

5-1/4” 2” RV-85.252 $138.35 -8-16” 1-1/2” RV-862 $169.15 -8-1

-8 SLEEVES -8 ROD ASSEMBLYSpindle

TypePart

NumberPriceEach

Series -8-1 Series -8-2Part

NumberPriceEach

Part Number

PriceEach

16C RV-SL8-16C $82.06 RV-RA38L-16C $58.07 RV-RA38XL-16C $65.643J RV-SL8-3J $82.06 RV-RA38L-3J $55.55 RV-RA38XL-3J $63.12


Part Number Price Each RV-16C $27.79RV-2J $20.20RV-3J $27.77RV-5C $15.15

Part Number Price EachRV-CS-16C $37.87RV-CS-3J $37.87RV-CS-5C $56.81

Length of Rod

Used In System

Part Number

PriceEach

4” -26 RV-R6 $10.115” RV-R6L $10.11

4 1/2” -2 RV-R10 $11.365 3/4” RV-R10L $11.364-1/2”

-4RV-R25 $12.88

5-3/4” RV-R25L $12.888-3/4” RV-R25XL $16.41

EXPANDING COLLET ASSEMBLIES-4 Collets, Machinable Down to .500”

-8 COLLETSMachinable Down to .500”

-26 COLLETSMachinable Down to .250”

THREADED RODSAll Rods have 3/8” threads

COLLET SEPARATORSNUTS

Expanding Collet Assembly consists of:1-Collet1-Expanding Screw1-Sleeve1-Rod Assembly



ACCESSORIES



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Collet Range(diameter)

5/8” Length 1” Length 1-3/4” LengthPart No. Price Part No. Price Part No. Price

5/16” to 9/16” JK-601 $26.24 - - - -1/2” to 1” - - JK-602 $26.62 JK-612 $28.52

1/2” to 1-1/2” - - JK-603 $28.52 JK-614 $33.091/2” to 2” - - JK-604 $31.95 JK-616 $37.64

1/2” to 2-1/2” - - JK-605 $37.64 JK-618 $43.361/2” to 3” - - JK-606 $44.49 - -1/2” to 4” - - JK-607 $51.34 - -1/2” to 5” - - JK-608 $58.18 - -

Above Collets Come With Expanding Screw

EXPANDING SCREWSUsing ColletPart Number

Part Number

ScrewPrice

JK-602 to JK-608 JK-1005 $4.44JK-612 to JK-618 JK-1006 $4.44

JK-601* JK-1009 $5.62Bolt for JK-1009 JK-1007 $2.98Stud for JK-1008 JK-1008 $2.65

STANDARD THICKNESSHeadDia

HeadLgth Steel Aluminum Price

Each2” 3/4” JK-633 JK-733 $29.67

2-1/2” 1” JK-634 JK-734 $33.093” 1” JK-635 JK-735 $35.374” 1” JK-636 JK-736 $44.49

EXTRA THICKHeadDia

HeadLgth Steel Aluminum Price

Each1-1/2” 7/8” JK-641 JK-741 $25.10

2” 1-1/4” JK-642 JK-742 $33.092-1/2” 1-1/2” JK-643 JK-743 $35.37

3” 1-5/8” JK-644 JK-744 $39.93

5C OVERSIZE COLLETS Standard Stem

• Perfect for OD Holding• Available in Steel and Aluminum• Standard or extra thickness

5C ADAPTERPart Number Price

JK-697 $20.52

HeadDia

HeadLgth

Part Number

Price Each

1-1/2” 1-1/4” JK-621 $39.682” 1-1/4” JK-622 $44.64

2-1/2” 1-1/4” JK-623 $46.62

EXPANDING COLLET SYSTEMFor 5C, 16C, 2J & 3J Collets

• Suited for ID Holding• Complete system consists of -Expanding Collet -Adapter -Expanding Screw• Machinable collet• Made in USA

F

ONE PIECE STANDARD 5C COLLETS

Collet Adapter

ADAPTER

Type Part No. Price5C JK-698 $55.8916C JK-699 $103.422J JK-695 $86.703J JK-696 $103.42

All Collets In This Section Are Compatible With Collets Sold By J.F.K. Company

FEATURES:• Perfect for OD holding• Black oxide coating to ensure long life• Machinable steel• Made in USA

Ordering is as easy as 1-2-3!Select Collet based on workpiece

Select Adapter based on your spindle type

Select Expanding Screw based on 1 diameter and machinable length

2

3 Collet Part Number in Step 1COLLETS




*JK-1009 consists of Bolt (JK-1007) & Stud (JK-1008)

CHeadDia

Part Number

PriceEach

2” LY-550-002 $49.703” LY-550-003 $57.404” LY-550-004 $84.005” LY-550-005 $121.106” LY-550-006 $139.30

• Soft face for easy machining.• Hardened bodies have no internal threads.• Diameters from 2” to 6”

5C STEP COLLETS

For O.D. Workholding

For O.D. Workholding

Call Us Or Visit Our Website For Our Complete Selection!

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2010-11 Master Catalog 2010-11 Master Catalog 2010-11 Master Catalog 2010-11 Master Catalog 109109109109

Nom. Head Dia

Head Length

Mach Range Min-Max

Part Number

PriceEach

3/4" 1” 1/4” - 11/16” ROY-20100 $99.001" 1” 7/16” - 15/16” ROY-20101 $99.00

1-1/2" 1” 3/4” - 1-7/16” ROY-20102 $99.001-1/2" 1-1/2” 3/4” - 1-7/16” ROY-20103 $109.001-1/2" 2” 3/4” - 1-7/16” ROY-20104 $110.00

2" 1” 3/4” - 1-15/16” ROY-20107 $114.002" 1-1/2” 3/4” - 1-15/16” ROY-20108 $120.002" 2” 3/4” - 1-15/16” ROY-20109 $137.00

2-1/2" 1” 3/4” - 2-7/16” ROY-20112 $140.003" 1” 3/4” - 2-15/16” ROY-20117 $153.005" 2” 3/4” - 4-15/16” ROY-20127 $296.006" 2” 3/4” - 5-15/16” ROY-20128 $331.00

5C Internal Expanding Collets grip on the inside diameter of a workpiece, enabling the complete OD to be turned. The accu-length design ensures precise workpiece positioning - no z-axis movement.The collet head is easily turned to the required size, and can be re-machined as necessary.Concentricities of 0.0002" can typically be achieved using Royal 5C Expanding Collets. These collets are manufactured from 1144 steel that can be hardened after machining for wear resistance.

5C INTERNAL EXPANDING COLLETSFor ID Workholding

Replacement Expanding RodsHead Dia

Head Length

PartNumber

Price Each

3/4” 1” ROY-20135 $30.00 1 1” ROY-20136 $30.00

1-1/2"- 6” 1” ROY-20130 $30.001-1/2"- 6” 1-1/2” ROY-20131 $22.001-1/2"- 6” 2” ROY-20132 $22.00

Head is easily machined

Expanding rod hardened & ground

for strengthRear threaded section is separate from collet body. When section is pulled back by drawtube, it pulls the tapered expanding rod back, causing head to expand

Dia Min.Length

Mach.Dia

Part Number

PriceEach

SET- Includes 1 ea of below AI-51-5C-001 $176.70Replacement Collets

1/2” 1” .250” AI-51-5C-0500-1 $36.001” 1” .437” AI-51-5C-1000-1 $36.00

1-1/2” 1” .750” AI-51-5C-1500-1 $36.002” 1” .750” AI-51-5C-2000-1 $64.13

5C EXPANDING COLLETS

Dia Mach. Dia b c d e Part

NumberPriceEach

1/4 0.135 3 1/4 - - AI-52-0250 $15.113/8 .200 3 1/2 - - AI-52-0375 $15.111/2 .200 3 1/2 - - AI-52-0500 $15.115/8 .250 3 7/8 - - AI-52-0625 $17.863/4 .250 4 7/8 AI-52-0750 $20.817/8 .360 4 1-1/4 AI-52-0875 $20.811 .360 4 1-1/4 AI-52-1000 $23.28

1-1/4 .360 4 1-1/4 1 1-1/2 AI-52-1250 $28.981-1/2 .360 4 1-1/4 1 1-1/2 AI-52-1500 $45.131-3/4 .360 4 1-1/4 1 1-1/2 AI-52-1750 $56.53

2 .360 4 1-1/4 1 1-1/2 AI-52-2000 $57.762-1/2 .360 4 1-1/4 1 1-1/2 AI-52-2500 $101.08

8 Pc Set 1/8 thru 1 1/4 AI-52-0001 $84.173 Pc Set 1 1/2, 1 3/4, 2 AI-52-0002 $136.80

EXPANDING ARBORSMachinableAn effective and economical means for internal chucking. Easy machinability and operation. The 8 piece set includes a wooden stand.


B

• 5C Step Collets allow large diameter parts to be held in a 5C collet.• The head can be easily bored out to the desired size.• 1-1/4" head thickness allows for a 1" bore depth.• Made from 1144 steel-can be hardened

5C STEP COLLETSFor O.D. Workholding

Head Dia

Pilot Dia

Pin Dia

Part Number

Price Each

2” 1/4” 1/8” ROY-20020 $109.003” 5/16” 1/4” ROY-20022 $143.004” 5/16” 1/4” ROY-20024 $223.005” 5/16” 1/4” ROY-20025 $289.006” 5/16” 1/4” ROY-20026 $373.00

5C WORKHOLDING FOR LATHES


B

C

For I.D. Workholding

For I.D. Workholding


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DEXPANDING MANDRELS

FEATURES:• Requires no special adapters • Can be used with 5c collets or standard Jaw Chucks • Can be used with vises or special fixtures • Actuated manually via hex head draw bolt • Available from 5/16” to 6” diameter • Available from 1” to 2” expandable length • Machinable by customer to desired diameter • No draw back gives positive location

This expanding mandrel can be used with standard collets, vises, jaw chucks and many other special fixtures and are machinable by the customer. Multiple expanding mandrels are also used in other special fixtures for holding multiple workpieces 'side by side'. Provides an expanding lathe mandrel to locate and chuck work from the bore for light secondary operations using your present machine tools.

5C EXPANDING COLLETSThese expanding collets are machinable and designed for use with standard air collet orhydraulic cylinders or other collet fixtures. Expanding collets hold on the inside diametersor inside dimensions of workpieces. They provides an expanding member to locate andhold work from the inside, using your present 5c, 16c and 3j equipment - lathes, millingmachines, grinders, fixtures, etc. with no extra attachments. Accuracy within .0005 is notunusual and the expanding collet enables you to hold close shoulder tolerances. Alsoavailable for 3J and 16C collets.

• Requires no special adapters • Rigid one piece body / mandrel construction • Actuated by machine draw tube or collet fixture • Machinable by customer to desired diameter • No draw back gives positive end length • Special expanding collet configurations available • Internal collet chucking • Economical and accurate

Mach. RangeMin-Max

Arbor Length Shank Part

NumberPrice Each

5/16" - 5/8” 1” 3/8” DTC-MMX $30.00 1/2" - 1 1/4” 1” 3/4” DTC-MM1 $34.00 1/2" - 1 1/4” 1-1/2” 3/4” DTC-MM2 $39.00

3/4" - 2” 1-1/2” 3/4” DTC-MM3 $48.00 3/4" - 3 3/4” 2” 1” DTC-MM4 $89.00 3/4" - 4 3/4” 2” 1” DTC-MM5 $392.00 3/4" - 6 1/4” 2” 1” DTC-MM6 $426.00

Unmachined Diameter

Mach. Dia. Range

Mandrel Length

Part Number

PriceEach

1/2” .250 - .468 1” DTC-CC410 $49.00 13/16” .437 - .800 1” DTC-CC710 $49.00

1-1/2” .750 - 1.437

1” DTC-CC1510 $49.00 1-1/2” DTC-CC1515 $69.00

2” DTC-CC1520 $94.00 2-1/2” DTC-CC1525 $106.00

3” DTC-CC1530 $111.00

2” .750 - 1.937

1” DTC-CC2010 $82.00 1-1/2” DTC-CC2015 $103.00

2” DTC-CC2020 $117.00 2-1/2” DTC-CC2025 $136.00

3” DTC-CC2030 $149.00

2-1/2” .750 - 2.437

1” DTC-CC2510 $103.00 1-1/2” DTC-CC2515 $111.00

2” DTC-CC2520 $136.00 2-1/2” DTC-CC2525 $149.00

3” DTC-CC2530 $157.00

3” .750 - 2.937

1” DTC-CC3010 $132.00 1-1/2” DTC-CC3015 $142.00

2” DTC-CC3020 $153.00 2-1/2” DTC-CC3025 $170.00

3” DTC-CC3030 $181.00

3-3/4” .750 - 3.687

1” DTC-CC3710 $142.00 1-1/2” DTC-CC3715 $153.00

2” DTC-CC3720 $170.00 2-1/2” DTC-CC3725 $174.00

3” DTC-CC3730 $196.00 5” .750 - 4.937 2” DTC-CC5020 $286.00 6” .750 - 5.937 2” DTC-CC6020 $300.00



EXPANDING MANDRELS/5C EXPANDING COLLETS B

Also Available For 3J & 16C Collets!

DIAL CALIPERS

Range Dial Face Jaw Length Thumbwheel Part

NumberSet

Price0-6” Black 1.6” Without BS-46789 $66.500-6” White 1.6” With BS-46790 $66.500-8” White 2” With BS-46791 $82.65

0-12” White 2.5” With BS-46792 $111.15

• 4-way measuring• Solid stainless steel construction• Silky smooth movement throughout the entire range• .100” range per revolution• .001” reading dial face• Supplied with inspection report and shop hardened case

For More Information, Please See Our Measuring

Tools Section On Pages 507-540.

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