Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT’S SUCCESSORS. FORD AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

330, 361, 391 Engine & Power Unit

FO-P-ENG 330+

http://www.jensales.com/products/ford-engine-parts-manual-fo-p-eng-330.html

INDEX

Page No.

Alternator Assembly .................................... 29 Brakes - Parking ....................................... 1 Camshaft Assembly ..................................... 8 Carburetor .......................................... " 27 Clutch Assembly ....................................... 24 Connecting Rod Bearings ................................ 7 Distributor ....... " ................................... 39 Engine Assembly - Cylinder Block and Crankshaft ............ 4 Exhaust Valves ........................................ 13 Filter - Oil ........................................... 19 Flywheel Assembly ..................................... 11 Flywheel Housing .:.................................... 11 Generator ............................................ 29 Governor Assembly ..................................... 39 Intake Valves ........................................ " 14 Manifold ............................................. 26 Pistons .............................................. . Power Take-Off ....................................... .

7 23

Power Unit Components .................................. 41 Consist Of: Radiator,Sheet Metal, Instruments and Wiring, Air Cleaner, Choke and Throttle Controls.

Pump - Fuel .......................................... 26 Pump - Oil ........................................... 16 Pump - Water ...................................... '" 24 Spark Plug ............................................ 39 Starter ............................................... 34 Thermostat ........................................... 25 Transmission .......................................... 21

For balance of parts not listed in this publication, contact your local Ford Power Products Distributor.

Note to Distributor: Refer to groups for parts not listed.

PART NUMBER

89T-2614-B ...... . 58675-S2 ....... .

33846-S8 ........ . B9TZ-2A710-D ... . C1 20428-S8 ........ . 34792-S36 ....... .

372066-S ........ . C4TZ-2A663-A ... . 371042-S2 ....... . 33985-S8 ........ .

72035-S ......... . B9TZ-2630-A .... . Cl TT-2857-N .... . C1 TT-2857-L ..... .

739.63-S8 ........ . 73896-S8 ........ . 72010-5 ......... .

B9T-2598-A ...... . C1 TT-2A703-0 C1TT-2A704-0 ... . B9TZ -2A 71 0-0 ... . 58675-S2 ........ . 34989-54 ........ .

C8TZ-2A656-F ... . B9T-2854-B ...... . C1TT-2857-M .... . C1TT-2857-L ..... . C4TZ-2A663-A ... . 72010-5 ......... .

DESCRIPTION

PARKING BRAKE ASSEMBLY - 9.0 X 2.0 INTERNAL TYPE FOR NoP. 435 TRANSMISSION

Drum - Parking Brake ......... 0 •••• 0 •••••• 0 ••••••••• 0 0 ••

Bolt - 1/2-20 x 1-1/2 Serrated ........................... . Lockwasher - 1/2 ................ 0 •••••••••••••• 0 ••••••

Nut- 1/2-13. 0 ••••••••••••••••••••••••••••••••••••••••

Brake Assembly ...................................... . - RH ......................................... .

QTY. REOD. 330 391

1 4 4 4 1

Shield - LH ................................... 0 0 0 ••• 0 • 1 Bolt - 1 x 1-1/4 Serrated .. 0' ••• 0 •• 0 •• " •• 00 •• 0 •• 0 • • 4 Lockwasher - 1 0 0 0 • 0 •••• 0 ••••••• 0 ••••••••••••••••••••

Nut - 1 ......................................... . Cam and Lever Assembly ............................... . Lever Assembly - Parking Brake .......................... . *80It- 3/8-16 x 1-1/4 ................................. . * Lockwasher - 3/8 .................................... .

2780 to Transmission. Stud - 9/16-12-18 x 1·13116 Drilled .................. 0 •••••

Bel!crank ................. 0 ••••••••••••••••••••••••••

FlatWasher-9/16 .. , .................................. . Nut - 9/1 8 Slotted - Adjust Nut to allow free

movement of Bellcrank .............................. . Cotter Pin - 1/8 x 1.0 ............................. 0 •••••

Link - PoB. Hand Lever ................................. . tClevis ............................................. . tClevis ............................................. .

tWhen C1TT-2857-M and C1TT-2857-L are assembled, the length between Clevis Pin hole centers should be approx-i mate I y 3- 19/32 inches.

Clevis Pin - 5/16 Dia. x 1-1/2 ............................ . Clevis Pin - 5/16 Dia. x 15/16 ........................... . Cotter Pin - 1/8 x 5/8 .................................. .

PARKING BRAKE ASSEMBl Y - 9.0 x 3.0 INTERNAL SHOE TYPE FOR CLARK 280 SERIES TRANSMISSION Brake Assembly - Parking ............................... . Shield - RH ., 0 •••••••••••••••••••••••••••••••••••••••

Shield - LH .......................................... . Cam and Lever Assembly - Parking Brake .................. . +Bolt- 1/2-13 x 1.50 .................................. . +N u t - 1 /2 -1 3 . . . ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+Attach 2598, 2A703 and 2A704 to 7085. Rod - Parking Brake Lever to Belicrank .................... . Clevis - Parking Brake Lever to Rod ....................... . Clevis - Parking Brake .................................. . Clevis - Bellcrank ..................................... . Bellcrank - Parking Brake ............................... . Cotter Pin - 1/8 x 5/8 .................................. .

4

1 2 2

1 2 1

1 3 4

1 1 1 4 4

1 1 1 1 1 4

1 1 1 1 4 4

1 1 1 1 1 4

1 i 1

4 4

1 1 1 1 4

Page 1

943v-__ ~

750

1100

12029

6019

8509

8620

8501

10344

9369

Page 2

9600 9510 6019 12226

12127

8548

8592

8597

~~ ____ ----8509

6675

RIGHT-FRONT VIEW

(STANDARD MOUNT FAN)

9350 9278 6731 6881 6010

LEFT-FRONT VIEW (HIGH MOUNT FAN)

ENGINE ASSEMBLY - 8 CYLINDER 330, 361 AND 391 TYPICAL

8600

6582

6049

9A603

7505

9431

7515

564

P-8402

iJ III

~ W

(")

-< c z C m ::0 to

5 (") ,.. » z c :;g m r-~ m C

~ :;g

~ IX)

(")

-< r-Z C m :;g

~ .0

~ od

» z c ~ ..A

m Z G')

Z m en I -4 -< ."

n » r-

9430

6010

t370352-S '

IPP~

t6026~

t 376635-5 (PP-66-6020 oy~

359518-54 (SS.5501

6750

Q 6754

EIIPASSENGER ONLY

r. 6049

9431

r-351385-S ~ (XX-158)

20408-5 (B-81)

20546. S

,-(6.114) ~6392 (il)--34808-S OR

(X·67) 7505 t6397

~7522 6366 OR 7564 OR 7007

~ .' tALSO SUPPLIED IN 6010 CYLINDER BLOCK ASST

%I\LSO SUPPLIED IN 6049 CYLINDER HEAD ASSY

p- 28 81

PART NUMBER DESCRIPTION aTY. REaD.

97013-S8 ........ . 73963-S8 ........ . 73919-S8 ........ . 73896-S8 ........ .

371042-S2 ....... . 372066-S2 ....... . 33985-S8 ........ .

C1TT-2780-R .. .. 20408-S8 ........ . 34792-S36 ...... .

B9TT-2614-A .... . 33846-S8 ........ . 34809-S7 ........ . 372068-S2 ....... .

PARKING BRAKE ASSEMBLY - 9.0 X SHOE TYPE FOR CLARK 280 SERIES Continued Clevis - Bellcrank to Rod ............................... . Clevis Pin - Lever to Clevis .............................. . Clevis Pin - Bellcrank to Clevis ........................... . Clevis Pin - Clevis to Bellcrank and Clevis Brake ....... . * B 0 I t - 9/1 6- 1 2 x 1 ................................... . * Lockwasher - 6 Ext. Tooth .......................... .

*Used as on left hand side of Transmission at rear. F !atwasher .......................................... . Stud - 9/16-12-18 x 1-13/16 Drilled ....................... . Nut - 9/16-18 Slotted - Nut to allow

movement of Bellcrank ............................... . Cotter Pin - 1/8 x 1.0 .................................. . Lever Assembly - Parking Brake .......................... . tBolt - 3/8-16 x 1-1/8 ................................ . t Lockwasher - 3/8 .................................... .

t Attached 2780 to 7004. Drum - Parking Brake .................................. . +Nut - 1/2-20 ........................................ . +Lockwasher - 1/2 .................................... . +Bolt - 1/2-20 x 1.18 Square Head ........................ .

GASKET SET - COMPLETE OVERHAUL C4TZ-6008-E . . . . .. Gasket Set - Complete Overhaul .......................... .

Consists of: (1) C4TZ-6020-A Gasket C90Z-6701-A Packing (2) C4TZ-6051-B Gasket 0) DOAZ-6710-A Gasket (2) C1AE-6336-B Seal (1) C20Z-6734-A Gasket (81 C4TZ-6571-H Seal (1) D 1 PZ-8255-A Gasket (8) C4TZ-6571-G Seal (1) C4TZ-8507-A Gasket (2) DOAZ-6584-C Gasket (1) C3AZ-9417-C Gasket (1) B8TZ-6626-B Gasket (1) C8AZ-9A424-A Seal (1) COAZ-6A636-B Gasket (1) C8AZ-9A425-A Seal (1) B8AZ-6659-A Gasket (2) C8TZ-9441-A Gasket (1) C4TZ-6700-A Seal (2) C4TZ-9448-A Gasket

DOWEL - CYLINDER HEAD TO CYLINDER BLOCK B9AE-6A008-A . . .. Dowel - Cylinder Head to Cylinder Block - .735" 0.0. -

2 2 2

2

1 2 2

4 4 4

.61" I. D. - .44" Height - Split .... . . . . . . . . . . . . . . . . . . . . . .. 4 C4TZ-6A008-A . . .. Dowel - Cylinder Head to Cylinder Block - 9/16 D. x

5/8" Long. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4

CYLINDER ASSEMBLY C4TZ-6009-BB .... Cylinder Assembly with Hydraulic Tappets - 3.87" Bore-

Includes (1) C4TZ-7007-B Plate ........................ . D1TZ-6009-F ..... Cylinder Assembly with Hydraulic Tappets - 4.05" 8ore-

Includes (1) C4TZ -7007 -B Plate ........................ . D nZ-6009-G. . . . .. Cylinder Assembly with Hydraulic Tappets - 4.05" Bore -

Includes (1) C4TZ-7007-B Plate ........................ .

Page 4

1 2 2 2

1 1 1 2 2

1 4 4 4

4

4

1 1 1

;2

1

1 2 2

1 4 4 4

4

4

PART NUMBER DESCRIPTION QTY. REQD. 330 361 391

BLOCK ASSEMBLY - CYLINDER D3TZ-6010-B. . . . .. Block Assembly - Cylinder - 3.875" Bore - Includes

(1) C4TZ-7007-B Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C4TZ-6010-M ..... Block Assembly - Cylinder - 4.05" Bore - Includes

(1) C4TZ -7007 -B Plate ............................... .

ENGINE FRONT SUPPORT C4TZ-6028-A ..... Engine Front 5upport .................................. 1 378454-57 . . . . . . .. Bolt - 3/8-16 x 3.12 Long - Attach 6028 to 6059 and 6015. . . . .. 3

COVER ASSEMBLY - CYLINDER FRONT C4TZ-6019-E . . . . .. Cover Assembly - Cylinder Front - Cast Iron ................. 1 354135-57-8 ...... Bolt - Cover to Block - 3/8-16 x 1-1/8 Hex Head ............. . 359099-5 . . . . . . . .. Bolt - Cover to Block - 3/8-16 x 3-1/16 Hex Head ............ . 20386-58 . . . . . . . .. Bolt - Cover to Block - 5/16-18 x 1 Hex Head ............... . 354416-58 . . . . . . .. Bolt - Water Pump to Cover to Block - 3/8-16 x

4-1/8 Hex Head ..................................... . 378168-57-8 ...... Bolt - Water Pump to Cover to Block - 3/8-16 x

1-5/8 Hex Head ..................................... . 374408-5 . .. . . . . .. Bolt - Cover to Block - 5/16-18 x 3/4 Hex Head ............. .

GASKET - CYLINDER FRONT COVER C4TZ-6020-A ..... Paper - .020" Thick - (8) 13/32 and (3) 11/32 Holes .......... .

POINTER - TIMING - STEEL C4TZ-6023-A ..... Pointer - Timing - 5teel 1-9/16 Long - 3/16 Dia.

PLUG - ENGINE C4TZ-6026-A Plug Rear Main Oil Gallery in Block ....................... . C8AZ-6026-C Cup Plug - Core Holes in Cylinder Block and Cylinder

Head - 1-1/2 Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6 353001-5 . . . . . . . .. Plug - Cup - Camshaft Rear Bearing - 2-3/8 Dia. . . . . . . . . . . . . . .. '1 C8AZ-6026-A ..... Plug - 5tandard - Clean Out Holes in Cylinder Head -

1.75" O.D. ......................................... 6 372561-5 . . . . . . . .. Plug - Oil Cross Over and Front of Tappet Gallery in

1

1 3

1 3

2

1

1

6

6

1

1 3

1 1 1 3

2

1

1

1

6 1

6

Block - Cup 15/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. AR AR AR 383024-5 . . . . . . . .. Tappet Air Bleed Lubrication - 7/16" O.D. .................. 1 1 1

HEAD - CYLINDER C4TZ-6049-E . . . . .. Head - Cylinder without Valves .......................... . C7TEM-6049-L .... Complete Head Assembly with Valves. . . . . . . . . . . . . . . . . . . . . . 2 C4TZ-6049-F . . . . .. Complete Head Assembly with Valves ..................... . D1TZ-6049-D ..... Head Assembly without Valves .......................... . D2TZ-6049-D. . . . .. Complete Head Assembly with Valves ..................... . C4TZ-6049-D ..... Complete Head Assembly ............................... 2

GASKET - CYLINDER HEAD C4TZ-6051-B. . . . .. Gasket - Cylinder Head ................................. 2

2

2

2

2 2

2

Page 5

PART NUMBER DESCRIPTION

INSERT - VALVE SEAT 01 TZ -6057-A Insert - Valve Seat - Exhaust - Standard - 1.630.0.

x 1.33 1.0. . ....................................... . CBTZ-6057-A Insert - Valve Seat - Intake - Standard - 1.B2 0.0.

x 1.601.0 ......................................... . CBTZ-6057-B. . . . .. Insert - Valve Seat - Intake - .020 o/s ...................... .

BOLT - CYLINDER HEAD

QTY. REQD. 330 361 391

B B

B B AR AR

C1 AE-6065-A C1 AE-6065-C

Bolt-CylinderHead-1/2-13x4-1/2HexHead .............. 10 10 10 Bolt-CylinderHead-1/2-13x1-13/16 ..................... B B B

GASKET SET - VALVE GRIND C4TZ-6079-E . . . . .. Gasket Set - Valve Grind ............................... .

Consists of: (2) C4TZ-6051-B Gasket (cylinder head) (B) C4TZ-6571-H Seal (valve stem-intake) (B) C4TZ-6571-G Seal (valve stem-exhaust) (2) DOAZ-65B4-C Gasket (rocker arm cover) (1) 01 PZ-B255-A Gasket (water connection) (1) CBAZ-9A424-A Seal (intake manifold-rear) (1) CBAZ-9A425-A Seal (intake manifold-front) (2) CBTZ-9441-A Gasket (intake manifold) (2) C4TZ-944B-A Gasket (exhaust manifold)

6108 6148

6140

~ ro>----6207 -----,

\. 'Cl:---6214---;

6200

6211-1L-__ _

(~-6212

PISTON, CONNECTING ROD AND RELATED PARTS - TYPICAL 8 CYLINDER 330,361 AND 391

Page 6

PART NUMBER DESCRIPTION OTY. REOD.

PISTON ASSEMBl Y C8TZ-6108-G ..... Standard ........................................... . C8TZ-6108-H ..... .003" Oversize ....................................... . C8TZ-6108-J . . . . .. .020" Oversize ....................................... . C8TZ-6108-K ..... .030" Oversize ....................................... . C8TZ-6108-L .... " .040" Oversize ....................................... . 01 TZ-61 08-AA . . .. Standard ........................................... . 01TZ-6108-AC .... .003" Oversize ....................................... . 01TZ-6108-AO .. " .020" Oversize ....................................... . 01TZ-6108-AE .... .030" Oversize ....................................... . 01TZ-6108-AF .... .040" Oversize ....................................... . 01TZ-6108-BG .... Standard ........................................... . 01TZ-6108-BJ ... " .003" Oversize ....................................... . D1TZ-6108-BK . . .. .020" Oversize ....................................... . 01TZ-6108-BL .... .030" Oversize ....................................... . D1TZ-6108-BM . . .. .040" Oversize ....................................... .

B8A-6135-AA C6AZ -6135-A

C3AZ -6140-B

PIN - PISTON Pin - Piston - Standard - Green .97520.0. - 3.163 Long ....... . Pin - Piston - Standard - Green .9750.0. - 3.16 Long ......... .

RETAINER - PISTON PIN Retainer - Piston Pin - .94 I.D. x 1.1130.0. x

330 361 391

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

8 8 8

.042 Thick ........................................ , 16 16 16

C4TZ-6148-BK C4TZ-6148-B L C4TZ-6148-BM C4TZ-6148-BN 02TZ-6148-f .... . 02TZ -6148-G .... . D2TZ-6148-H .... . 02TZ-6148-J ..... .

C 1 AZ -6200-C 01 TZ -6200-A

RING SET - PISTON PARTIAL - CONSISTS Of THE NECESSARY RINGS TO RE-RING (2) PISTONS Standard - 3 Rings - Hi La Type .......................... . .020" Oversize - 3 Rings - Hi La Type ..................... . .030" Oversize - 3 Rings - Hi La Type ..................... . .040" Oversize - 3 Rings - Hi La Type ..................... . Standard - 4 Rings - Hi La Type .......................... . .020" Oversize - 4 Rings - Hi La Type ..................... . .030" Oversize - 4 Rings - Hi La Type ..................... . .040" Oversize - 4 Rings - Hi La Type ..................... .

ROD ASSEMBLY - CONNECTING Rod Assembly - Connecting ............................. , 8 Rod Assembly - Connecting ............................. .

BUSHING - CONNECTING ROD B8A-6207-A ...... Bushing - Connecting Rod - Split Type - 1.040.0. x

C6AZ-6211-A C6AZ-6211-B C6AZ-6211-C C6AZ-6211-D C6AZ-6211-E C6AZ-6211-F C6AZ -6211-G

.040 Thick x 1.24 Long ............................... 8

BEARING - CONNECTING ROD - UPPER AND LOWER Standard ............................................ 8 .001" Undersize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 .002" Undersize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8 .010" Undersize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 .020" Undersize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8 .030" Undersize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8 .040" Undersize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8

8

8

8 8 8 8 8 8 8

1 1 1 1

8

8

8 8 8 8 8 8 8

Page 7

PART NUMBER DESCRIPTION

NUT - CONNECTING ROD

QTY. REQD. 330 361 391

C9AZ-6212-B ..... Nut - Connecting Rod - 3/B-24 Hex. . . . . . . . . . . . . . . . . . . . . . .. 16 16 16

BOLT - CONNECTING ROD CBAZ-6214-B ..... Bolt - Connecting Rod - 3/B-24 x 2-1/2

6261

6269 ~ 6256

6268

6287

30"'815-5 IB_llO_A)l

".o~n * 356422-5

6250

353001-5 IPP-85)

16 16 16

CAMSHAFT, GEAR, BEARINGS, AND RELATED PARTS - TYPICAL 8 CYLINDER 300,361 AND 391

CAMSHAFT ASSEMBLY C4TZ-6250-C . . . . .. Camshaft Assembly - Less Gear - Pink Band ................. . C4TZ-6250-E . . . . .. Camshaft Assembly - Less Gear - Orange Band ............... .

BEARING KIT - CAMSHAFT C3AZ-6A251-A . . .. Bearing Kit - Camshaft - Standard Size ..................... .

Page 8

Consists of: (1) C3AZ-6261-A (front) (1) BBA-6262-AA (center) (1) BBA-6263-AA (rear) (1) BBA-6267-AA (front intermediate) (1) BBA-6270-AA (rear intermediate) (1) 353001-S Plug

1 1

1 1