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    CAN BASED WIND TURBINE WITH ONLINE

    MONITORING AND CONTROLLING

    A PROJECT REPORT

    Submitted by

    AJAY M (31610106002)

    JEYAVIJAY N (31610106041)

    AZARUDEEN A (31610106303)

    EC241 ! PROJECT WOR"

    ELECTRONICS AND COMMUNICATION DEPARTMENT

    AGNI COLLEGE O# TECHNOLOGY$ THALAMBUR

    ANNA UNIVERSITY% CHENNAI 600 02

    APRIL$ 2014

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    AGNI COLLEGE OF

    TECHNOLOGY

    Affiliated to Anna University, Chennai.Approved by AICTE & Accredited by NBA, New Delhi. ISO 9001:2008 Certified Institution.

    BNA!IDE CE"TI!ICATE

    Certified that this is Bonafide "ecord of #ractical $or% done by

    . A'A( ) *++

    -. 'E(AI'A( N *++/

    *. A0A"UDEEN A *++**

    of B.E. 1th se2ester 3Electronics and Co224nication

    En5ineerin56 in the #"'ECT $"7 3EC-/86 d4rin5 the year

    -*9-/.

    :ead of the Depart2ent ;taff9in9

    Char5e

    Su!itted for t"e #r$%ti%$& E'$!in$tions "e&d on ((((((.

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    INTE)NAL E*A+INE) E*TE)NAL

    E*A+INE)

    TABLE O# CONTENTS

    CHAPTER TITLE PAGE NO&

    1) INTRODUCTION

    2) BAC"GROUND

    3) #AULT DIAGNOSIS AND

    #AULT TOLERANT CONTROL

    4) E'ISTING #AULT DIAGNOSIS

    AND #AULT TOLERANT

    CONTROL METHODS

    ) #AULT DIAGNOSIS AND

    #AULT TOLERANT CONTROL O#WIND TURBINES

    6) CAN (CONTROLLED AREA

    NETWOR")

    ) CAN IN WIND TURBINE

    ) TRANSISTORS

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    INTRODUCTION% In this chapter the background and motivation for the need of fault

    diagnosis and fault-tolerant control of wind turbines are described.

    A brief overview of fault diagnosis and fault-tolerant control and

    the application to wind turbines is then given.

    This is followed by presenting the scope of the project and

    outlining the content of the this.

    BAC"GROUND%Evolution of technology has increased power demands to

    operate the modern electrical euipment.

    This has increased the demand for fossil fuels and has made

    electrical energy more e!pensive.

    "ecause of such high demands for electric power# it is

    necessary to focus on renewable energy sources# as fossil fuelresources are limited. $urthermore# to protect the

    environment the emissions of greenhouse gases and undesired

    particles into the atmosphere have to be reduced.

    Among the renewable energy sources available today# wind

    power is the world%s fastest growing &'ind Energy (ews#

    )**+,. 'ith an annual growth rate in installed wind energy

    capacity of * on average throughout the past /* years#wind turbines are de0nitely up and coming &1'E2# )**3#p.

    /4,. $or several reasons wind energy is growing fast5 it is

    cheap# ine!haustible# widely distributed#clean# and climate

    friendly &'ind Energy (ews# )**+,.

    As many wind turbines are installed o0shore# a non-planned

    service can be highly costly# so it would be bene0cial if fault-

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    tolerant control schemes could help the turbines produce

    some energy from the time a fault is detected to the ne!t

    planned service. $urthermore# the implementation of fault

    diagnosis schemes entails operational bene0ts due to its

    feature of early detection of faults# which can make the windturbine operate safer and reduce costs as a result of possible

    improved maintenance procedures &6ameed et al.# )**3# p.

    ,.

    Therefore# fault diagnosis and fault-tolerant control of wind

    turbines may over several benefits.

    7revent catastrophic failures and faults deteriorating other parts

    of the wind turbine by early fault detection andaccommodation.

    8educe maintenance costs by avoiding replacement of

    functional parts# by applying condition based maintenance

    instead of time-based maintenance.

    7rovide diagnostic details to the maintenance the state by

    remote diagnosis.

    Increase energy production when a fault has occurred by means

    of fault-tolerant control.

    This section has addressed benefits of e!ploiting wind power

    and improving the reliability of

    #AULT DIAGNOSIS AND #AULT TOLERENT CONTROL%

    The purpose of this section is to give an introduction to fault

    diagnosis and fault-tolerant control#since these topics are addressed

    in this thesis. This is accomplished by providing a brief overviewof

    the terminology and available methods in these fields.$inally# the

    available fault diagnosis a fault-tolerant control algorithms for wind

    turbines are discussed.

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    $ault-tolerant control system is a system# which prevents component

    failures from becoming

    failures on the system level. The control system is though allowed to

    have degraded performance

    in some cases when e!posed to a fault. A fault is a change in thecharacteristics of a component#

    while a failure makes a component completely dysfunctional. 9verall#

    there are two di0erent types of fault-tolerant control systems: these

    are called passive fault-tolerant control systems ;7$T2S< and active

    fault-tolerant control systems ;A$T2S< &=hang and >iang# )**,.

    7assive fault-tolerant control systems are designed to be resilient to a

    speci0ed set of faults.This implies that the same controller is utili?ed

    both for the fault-free as well as the faulty system.In the design of

    passive fault-tolerant control systems# di0erent performancereuirements are set

    up for the normal system and for the faulty system &(iemann and

    Stoustrup# )**4b,.Therefore#these systems are not referred to as

    robust systems# but as reliable systems.

    Active fault-tolerant control systems have# in contrast to passive fault-

    tolerant control

    systems# different controllers for the normal system and for the faulty

    system. This implies that the state of the system has to be determined

    by fault diagnosis algorithms. The information from the fault

    diagnosis algorithms is utili?ed in a supervisor# to reconfigure the

    control system for

    accommodating faults.$ault diagnosis used in active fault-tolerant

    control systems consists of multiple parts# since faults both have to be

    detected# isolated# and in some cases estimated. $ault detection should

    detect that a fault has occurred and can rely on either an active or a

    passive approach. 7assive fault detection should detect faults by

    comparing the e!pected system behavior with the observed system

    behavior: hence# it does not a0ect the system. In contrast to this#

    active fault detection uses injection of au!iliary signals into a systemto improve the fault detection capabilities or in some cases make fault

    detection possible.$ault isolation should point out faulty components

    in

    the system. This is important information when faults should be

    accommodated# since the control system cannot rely on a faulty

    component. Some faults do not turn a component on or off# but have

    an intermediate state. This implies that fault estimation has to

    determine the fault si?es in order to accommodate these.

    There are generally two types of faults5 abrupt faults and incipientfaults. An abrupt fault

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    is generally easier to detect than an incipient fault# but it might have

    severe conseuences for the system# since it happens instantaneously.

    E'ISTING #AULT DIAGNOSIS AND #AULT TOLERENT

    CONTROL METHODS%

    There e!ists several methods for designing fault diagnosis algorithms

    and fault-tolerant controllers# and the basics of these are outlined in

    this subsection.In the design of a passive fault-tolerant control system

    a good performance for the nominal control system has to be achieved

    while a graceful degradation is allowed in the case of a fault. In

    &(iemann and Stoustrup# )**4b, this is achieved by creating acontroller structure relying on two separate controllers. 9ne controller

    outputs nothing when the control system possesses nominal behavior#

    while the second controller euals the nominal controller. In the case

    of a fault# the fiest controller outputs a non-?ero value: hence#

    changing the behavior of the control system. 9ther methods# as e.g.

    &@iao et al.# )**,# rely on a multi-objective control system# which

    has a set of minimum reuirements to the faulty system and are

    optimi?ed to improve the performance of the

    normal system. In the design of an active fault-tolerant control systemthe first step is to design a fault diagnosis system. This essentially

    consists of designing a residual generator which is sensitive towards

    faults and insensitive towards other e!ogenous inputs to the system.

    ethods for this include parity space approaches where# if possible# a

    perfect decoupling between disturbances and residual is

    designed.Another approach is to design a change detection algorithm#

    e.g. based on a 2BSB test# which

    is able to detect a change in the mean value of a signal.

    $inally# Calman filter approaches can be

    utili?ed by making a description of the fault become part of the

    system model# allowing the fault to be estimated. These approaches

    are suitable for diagnosing incipient faults.

    'hen the fault has been diagnosed the active fault-tolerant control

    system must be reconfigured.This could for e!ample be to reconfigure

    the controller to rely on estimates instead of measurements.The active

    fault-tolerant control system is recon0gured by use of a supervisor#

    which chooses an appropriate controller from a family of possible

    controllers# designed for each fault state.

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    #+,-. D/+/ + #+,-.5T-7+. C.7- 8 W/ T,79/%

    In this subsection the current state of fault diagnosis and fault-tolerant

    control of wind turbines is outlined# by e!amining the available

    literature.odern wind turbine control systems are euipped withcondition monitoring systems and fault detection systems. These systems

    detect and isolate faults and determine the current operating conditions

    of the wind turbine. The available information can then be utili?ed for

    predictive maintenance#which basically predicts when maintenance

    should be performed to avoid failures.ost condition monitoring

    systems and fault detection systems in wind turbines are signalbased and

    utili?e e.g. vibration analysis to detect and isolate faults. This has

    enabled successful condition monitoring of bearings in the gearbo! and

    the generator among others. (umerous other signal-based approachesutili?ed in wind turbines can be found in &6ameed et al.# )**3,.9nly a

    few model-based fault diagnosis approaches e!ist for wind turbines:

    among these are fault diagnosis systems for pitch sensors and pitch

    actuators &'ei and Derhaegen# )**, and &Fonders#)**),. These

    diagnosis systems estimate some parameters in the pitch system# and

    determine if a fault has occurred based on these estimates.

    It has not been possible to find any fault-tolerant control systems for

    wind turbines in the literature

    review. The common approach is to deploy condition monitoring

    systems and shut down the

    wind turbine in case of a fault. 6owever# in a few cases thoughts about

    fault accommodation have

    been presented# but have not been tested or simulated.In this section the

    terminology and available methods used in the fields of fault diagnosis

    and fault-tolerant control have been outlined. Additionally# fault

    diagnosis and fault-tolerant control applied to wind turbines have been

    investigated.The investigation has revealed that fault diagnosis

    algorithms e!ist for wind turbines# but mostly using signal-based

    methods. Additionally# only a few fault-tolerant control systems for windturbines have been found.

    CAN(CONTROLLER AREA NETWOR")%

    This paper presents a methodology to provide an +:+;

    +,.

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    offer increase portability and efficiency compare with other possible

    protocols for car automation. The benefits of 2A( in achieving

    automation# over other tradition schemes will offer increase fle!ibility

    and e!pandability for future technology.

    CAN IN WIND TURBINE%

    This paper is a 2A( based architecture designed for the purpose of

    monitoring and fault diagnosis of wind turbine.

    2A( is a essage based protocol designed specifically for

    Automotive# later Aerospace# Industrial automation and edicaleuipmentGs.

    2A( interface module is used to communicate the monitored

    parameters between the wind turbine and the control center.

    Furing the transmission of the data from one node to another node

    disturbance occurs. To avoid these disturbances we propose 2A(

    protocol.

    T7+/.7%

    #,;./

    Transistors + ;,77.# for e!ample they

    can be used to amplify the small output current from a logic chip so

    that it can operate a lamp# relay or other high current device.

    In many circuits a resistor is used to convert the changing current to a

    changing voltage# so the transistor is being used to + :-.+.

    A transistor may be used as a ?/.;@;either fully on with ma!imum

    current# or fully off with no current< and as an +

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    T>= 8 .7+/.7%

    There are two types of standard transistors# NPN and PNP# with

    different circuit symbols. The letters refer to the layers of

    semiconductor material used to make the transistor.

    ost transistors used today are (7( because this is the easiest type

    to make from silicon.

    If you are new to electronics it is best to start by learning how to use

    (7( transistors.

    The leads are labelled 9+;"

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    ARM (LPC214)%

    The (7 ;founded by 7hilips< @72)/J is an A8+TFI-S based

    high-performance )-bit 8IS2 icrocontroller with Thumb

    e!tensions 4/)C" on-chip $lash 89 with In-System 7rogramming

    ;IS7< and In-Application 7rogramming ;IA7

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    MODELLING%

    To facilitate a model-based approach in the design of the fault

    diagnosis and fault-tolerant control

    algorithms# a non-linear model of a variable-speed# variable-pitch

    wind turbine is set up. Additionally#

    the model acts as a simulation model for testing the designed

    algorithms. The model is based on a static model of the aerodynamics#

    a two-mass model of the drive train# an electromechanical model of

    the generator# dynamic actuator models# and ?ero-mean 1aussian

    distributed measurement noises. The parameters for the wind turbine

    model are provided by kkelectronic aKs# similar applies for the

    variances of the additive measurement noises. The input to the model

    is generated by a wind model# which includes wind shear# tower

    shadow# and turbulence.The aerodynamics of the wind turbine is non-linear and is

    described in form of a lookup table# where the e0ciency of the

    aerodynamics is determined from the pitch angles of the blades and

    the tip-speed ratio. This part of the model is non-linear and introduces

    parameters that vary dependent on the operating conditions.

    #AULT ANALYSIS%A fault analysis is performed in order to determine the faults which

    should be considered in this project. $irst# a number of possiblecomponent faults are chosen and their propagations through the

    system are determined by describing their effects on the surrounding

    components of the system.Subseuently# the severity of the end-

    e0ects and the occurrence rates of the faults are estimated to select the

    faults of highest priority.The freuency of the faults are appro!imated

    based on statistics reported in the literature#whereas the severities of

    their end-e0ects are determined based on simulations. $or conducting

    these simulations# a reference controller without fault-tolerant

    capabilities is designed based on information about an e!istingcontrol system. To limit the number of faults to be handled during this

    project# it is decided to focus on the faults related to the pitch sensors#

    pitch actuators# and generator speed sensor.

    The motivation behind selecting faults related to the pitch system#

    which e.g. cause rotor unbalance#is that these faults increase fatigue

    loads on the wind turbine structure. It is further seen that changed

    dynamics of the pitch system# caused by low pressure or high air

    content in the hydraulic oil# may result in an unstable closed-loopsystem. $inally# the main controllers in the entire operating range of

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    the wind turbine depend solely on the measured generator speed.

    6ence# it is

    essential to diagnose and accommodate any troubles regarding this

    particular measurement.

    #AULT 5TOLERANT CONTROL%

    In the design of the fault-tolerant control system the faults are divided

    into two categories5 faults that do not a0ect the dynamics of the

    system and faults that a0ect the dynamics of the system.The faults

    that do not affect the dynamics of the system are accommodated by

    correcting the measurement and reference signals# based on

    information provided by the fault diagnosis algorithms.This enables

    the fault-tolerant control system to be designed independent of the

    controller structure and without affecting the nominal performance ofthe control system.$aults that affect the dynamics of the system are

    accommodated using both active and passive fault-tolerant control# to

    enable a comparison of the two methods. The main difference

    between these methods is that the active fault-tolerant controller

    depends on the fault diagnosis algorithms#while the passive fault-

    tolerant controller is independent of these algorithms. "oth fault-

    tolerant

    controllers are @7D controllers# which are based on a common @7D

    system description# accounting for the parameter-varying nature of thewind turbine.

    CONCLUSION%

    In this project fault diagnosis and fault-tolerant control algorithms are

    developed for improving the reliability of wind turbines. The study is

    based on a model of a variable-speed# variablepitch J5 ' wind

    turbine# which represents a realistic but 0ctitious wind turbine# towhich the collaborator kk-electronic aKs has provided the parameters.

    The faults considered in the project are chosen based on a severity

    and occurrence analysis# in which the most freuent and severe faults

    are identified. The analysis primarily focuses on sensor and actuator

    faults# which are included in

    the model of the wind turbine.

    In the diagnosis of the faults# model-based fault diagnosis

    algorithms are primarily developed#

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    due to their improved resilience towards making incorrect decisions

    compared to signal-based approaches.Additionally# only the already

    available sensor information is utili?ed in the diagnosis of

    the faults. To obtain a fault-tolerant control system# di0erent

    approaches are utili?ed dependenton the nature of the faults. $or faults that affect the dynamics of the

    system# active and passive

    fault-tolerant controllers are designed and compared.

    To access the performance of the designed algorithms# onte 2arlo

    simulations are performed to evaluate the robustness of the

    algorithms# where this is considered necessary.