final job card format

FINAL JOB CARD

Customer Order Qty: 300000 Pcs Business Unit: BU 1

Cust.Name: Al-Hilal Industries STS No. 1110

Job Name: Blue Water 600ml Label Sleeve Lot No: 3345

Start Time Setting Time Cleaning Time Printing Time End Time Total Time

10:30 AM 1.5 Hours 1 Hours 1 Hour 2:30 PM3.5 Hours

( included 30min Break)

Direct Reverse Repeat New Modified

Mode of Print: ✓ Order: ✓ J.O Date: 21 / 10 / 13

R.W C.O.L Circumference Print Area Colors

One Up Size: 242 x 2 47 x 9 423 mm 484 mm 4

Film Store

S.No. FilmsSize Guage Issued Qty Return Qty Net Qty(mm) (microns) (kgs) ( kgs) kgs

1 PVC 550 40 299.7 47 252.7

2 570 12 11 6 5

PRINTING

Date: 05.11.13 Shift: Night Operator: Imran Machine: G-9

InK Pure (Wet): 58.5 kgs Material Consumed: 252.70 Kgs

InK Mix (Wet): -20.2 kgs 2.5 Kgs

Medium (Wet): 0 kgs 3 Kgs

Chemicals G8 26.7 kgs Expected Printed wt: 247.20 Kgs

Wet RA 4.8 kgs Actual Printed wt: 254.00 Kgs

kgs Expected Dry Difference 6.80 Kgs

Total : 69.80 kgs ( Ink+Med+Chem ): 8.28 kgs Approx. Printed Qty: 344000 Pcs

SLITTING

Date: 06.11.13 Shift: Day Operator: Waheed Machine: S-4

Print Waste: 10.20 Kgs Trim Waste: 36.00 Kgs Slitted Qty: 207.80 Kgs

Core Weight: 3.00 Kgs

Expected Slitted wt: 204.80 Kgs

Actual Slitted wt: 207.80 Kgs

Difference: 3.00 Kgs

Printing Report Weight: 254.00 Kgs Approx. Slitting Qty: 320000 Pcs

SLEEVE MAKING

Date: From 7 to 11 Nov 2013 Shift: Day & Night Operator: Naveed, Niaz, Ashraf, Machine:

Tube Making Weight: 207.80 Kgs Slv. Waste: 1.50 Kgs Expected Sleeves wt: 206.30 Kgs

Approx. Sleeves Qty: 320000 Pcs

DISPATCH Total Wastage

Net Dispached Quantity: 319800 Pcs Sleeve Making

5 Print Waste 10.20

Process Waste 1.502.5 Trim Waste 36.00

Net Dispached Weightt: 206.30 Kgs 3 Core Weight 3.00

Total 10.5 49.20 1.50

PET (For Job Setting)

Sett. Waste (PVC Plain):

Process Waste (Printed):

Printing (kgs) Slitting (kgs)

Setting PET (Plain)

Setting PVC (Plain)

Process PVC (Printed)

6.2 % Extra Dispached 61.20 kgs 23.75 %Overall Total Wastage (kgs):

FINAL JOB CARD


Cust.Name: Warble Pvt. Ltd. STS No. 1092

Job Name: Agro Mart Segal 500ml Sleeve Lot No: 3370


11:00 AM 1 Hours 1 Hours 1 Hour 2:30 PM3.5 Hours



Mode of Print: ✓ Order: ✓ J.O Date: 25/10/13


One Up Size: 243 x 2 110 x 4 440 486 7

Film Store

S.No. FilmsSize Guage Issued Qty Return Qty Net Qty(mm) (microns) (kgs) ( kgs) kgs

1 PVC 550 40 58 0 58

2 570 12 3 3 0

3 0

PRINTING

Date: 01.11.13 Shift: Day Operator: Amjad Machine: G-7

InK Pure (Wet): 14 kgs Material Consumed: 59.92 Kgs

InK Mix (Wet): -39.1 kgs

0 Kgs

Medium (Wet): 0 kgs 2 Kgs

Chemicals G8 49.5 kgs Expected Printed Weight: 57.92 Kgs

Wet RA 22.3 kgs Actual Printed Weight: 59.00 kgs

Expected Dry Difference: 1.08 kgs

46.70 kgs Ink+Med+Chem: 1.92 Approx. Printed Quantity: 34000 Pcs

SLITTING

Date: 05.11.13 Shift: Day Operator: Waheed Machine: S-4



Expected Slitting Weight: 46.00 Kgs

Actual Slitting Weight: 47.00 Kgs


Printing Report wt: 59.00 Kgs Approx. Slitting Quantity: 31000 Pcs

SLEEVE MAKING

Date: 08.11.13 Shift: Day Operator: Kashif, Abid, Abdul Sattar Machine:

Tube Making Weight: 47.00 Kgs Sleeve Waste: 0.50 Kgs Expected Sleeves wt: 46.50 Kgs

Approx. Sleeves Qty: 30000 Pcs


Net Dispached Quantity: 29400 Pcs Sleeve Making

0 Print Waste 3.50

Process Waste 0.500 Trim Waste 8.50

Net Dispached Weightt: 179.55 Kgs 2 Core Weight 1.00

Total 2 13.00 0.50

PET (For Job Setting)

Sett. Waste (PVC Plain):


Total Wet (Ink+Med+Chemical):

Printing (kgs) Slitting (kgs)

Setting PET (Plain)

Setting PVC (Plain)

Process PVC (Printed)

98 % Dispached 15.50 kgs 26.72 %Overall Total Wastage (kgs):

FINAL JOB CARD


Cust.Name: Ahmad Foods STS No. 1184

Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch Lot No: 3417


11:30 AM 1 Hours 1 Hours 1.5 Hours 3:30 PM4 Hours





One Up Size: 610 x 1 170 x 3 510 610 7

Film Store

S.No. FilmsSize Guage Material Consumed(mm) (microns) ( Kgs )

1 PET 640 12 118.21

2 Alu. Foil 700 7 129

3 Sp PET 680 15 92

4 Ny PE 640 135 659

PRINTING

Date: 28.11.13 Shift: Day Operator: Gulzar Machine: G-9


InK Mix (Wet): 9.9 kgs 02.3 Kgs

Medium (Wet): 5.2 kgs

Expected Printed Weight: 120.05 kgs

81.2 kgs Actual Printed Weight: 127.00 Kgs

Expected Dry Difference: 6.95 Kgs

148.60 kgs Ink+Med+Chem: 4.14 Kgs Approx. Printed Quantity: 55500 Pcs

REWINDING

Date: 30 Nov & 3 Dec 2013 Shift: Day & Night Operators: Islam, Naveed, Mudasir Machines: S-3 & S-4

Print Waste: 4.00 Kgs Core Weight: 4 Kgs Expected Rewinding wt: 119.00 kgs

Actual Rewinding wt: 122.30 kgs

Difference: 3 kgs

Printed Material: 127.00 Kgs Approx. Rewinded Qty: 53500 Pcs

1st LAMINATIONSLL

Date: 6 & 12 Dec 2013 Shift: Day & Night Operator: Shakeel & Irfan Materials: PET + Alu Foil Machine: SBL

Rewinded Material: 122.30 Kgs Layer Material: 129 Kgs Laminated Quantity: 269.30 Kgs

14.00 Kgs

Expected Lamination wt: 255.30 Kgs

Adhesive: (SBL): 7 Kgs Actual Lamination wt: 255 Kgs

Adhesive: (SLL): 11 Kgs Difference: 0 Kgs

Adhesive Total: 18 Kgs Approx. Lamination Qty: 58500 Pcs

2nd LAMINATION

Date: 18.12.13 Shift: Night Operator: Shakeel Materials: PET + Alu Foil + Sp PET Machine: SLL

1st Lamination Report wt: 219 Kgs Layer Material: 93 Kgs Laminated Quantity: 320.11 Kgs

11.00 Kgs


Resin: 5.05 kgs Actual Lamination wt: 309 Kgs

Sett. Waste ( Plain):


Chemicals Wet (UVA):


Waste (Process):

Waste (Process):

Hardener: 3.06 kgs Difference: 0 Kgs

Adhesive Total: 8.11 kgs Approx. Laminated Qty: 49000 Pcs

3rd LAMINATION

Date: 19.12.13 Shift: Night Operator: Shakeel Materials: PET / Alu Foil / Sp PET / Ny PET Machine: SLL

2nd Lamination Report wt: 309 Kgs Layer Material: 659 Kgs Laminated Quantity: 977.55 Kgs

7.00 Kgs

5.00 Kgs

Expected Lamination Qty: 965.55 Kgs

Resin: 5.93 Kgs Actual Lamination wt. 965 Kgs

Hardener: 3.62 Kgs Difference 0 Kgs

Adhesive Total: 9.55 Kgs Approx. Laminated Qty: 48000 Pcs

SLITTING

Date: 20.12.13 Shift: Day & Night Operator: Ameer Ali & Waheed Machine: S-4



Expected Slitting wt: 867.80 Kgs

Actual Slitting wt: 867.30 Kgs

Final Lamination Report wt: 965.00 Kgs Difference: 0 Kgs

Approx. Slitting Qty: 43000 Pcs

Bag MAKING

Date: 21.12.13 Shift: Day Operator: Machine: M-1

Slitted Material Used: 161.00 Kgs Production wt: 161.00 Kgs

601.00 kgs Process Waste: 12.00 Kgs

140.00 kgs Trim Waste: 12.00 Kgs

Total Remaining Stock: 741.00 kgs Total Waste: 24.00 Kgs Production Quantity: 5200 Pcs


Dispatch Dates: Work Stations Waste Types Weights

Printing: Setting (Plain) + Process Waste (Printed) 0 + 2.3 2 Kgs

Found at Rewinding: Print Waste + Core Weight 4 + 4 8.00 Kgs

Net Disp.Qty: Pcs 1st Lamination: Process Waste 14 14.00 Kgs

2nd Lamination: Process Waste 11 11.00 Kgs

3rd Lamination Material Variation + Process Waste 7 + 5 12.00 Kgs

Net Disp.Qty: Kgs Found at Slitting: Print Waste + Trim Waste 6.2 + 70 76.20 Kgs

Bag Making: Process Waste + Trim Waste 12 + 12 24.00 Kgs

Total: Overall Waste 147.2 147.2 Kgs

Yet Not Dispached

Waste (Material Variation):

Waste (Process):

Remaining Stock (Reels):

Remaining Stock (Inner):

FINAL JOB CARD


Cust.Name: Auriga Chemicals STS No. 1205

Job Name: Point Trump 1-Kg Stand Pouch Lot No: 3458

Start Time Setting Time Cleaning Time Processing Time End Time Total Time

7:00 PM 1.5 Hours 1 Hours 2.5 Hours 12:00 AM 5 Hours




One Up Size: 650 x 1 190 x 2 380 650 7

Film Store


1 PET 680 12 253.7

2 PET Met. 680 12 257

3 LDN 665 90 1094.5

PRINTING

Date: 04.12.13 Shift: Night Operator: Shehzad Machine: G-7


InK Mix (Wet): 236 kgs 1.5 Kgs

5 Kgs


Expected Printed Weight: 275.81 Kgs

107 kgs Actual Printed Weight: 267.00 Kgs


675.00 kgs Ink + Med + Chem: 28.61 Approx. Printed Quantity: 91000 Pcs

REWINDING

Date: 05.12.13 Shift: Day & Night Operators: Mudasir & Islam Machines: S-3

Print Waste: 6.70 Kgs Core Weight: 3 Kgs Total Rew. Weight: 257.30 kgs

Printed Material: 267.00 Kgs Rew.Report: 258.6 Kgs Approx. Rewinding Qty: 87500 Pcs

1st LAMINATION

Date: 6 & 14 Dec 2013 Shift: Night & Day Operator: Shehzad & Materials: PET + PET Met. Machine: SLL

Print Material: 258.6 Kgs Layer Material: 257 Kgs Laminated Quantity: 545.06 Kgs

2.00 Kgs

Resin: 19.01 Kgs 18.00 Kgs

Hardener: 10.45 Kgs Expected Lamination Qty: 525.06 Kgs

1st Lamination Report wt: 525 Kgs Total Adhesive: 29.46 Kgs Approx. Lamination Qty: 114000 Pcs

2nd LAMINATION

Date: 7 & 14 Dec 2013 Shift: Day & Night Operator: Shakeel Materials: PET + PET Met. + LDN Machine: SLL

1st Lamination Report wt: 525 Kgs Layer Material: 1094.5 Kgs Laminated Quantity: 1639.61 Kgs

0.00 Kgs

Resin: 12.74 Kgs

Hardener: 7.37 Kgs Expected Lamination wt: 1639.61 Kgs

2nd Lamination Report wt: 1642 Kgs Total Adhesive: 20.11 Kgs Approx. Lamination Qty: 108000 Pcs





Waste (Process):

Core Weight (Iron):

Waste (Process):

SLITTING

Date: 8, 9 & 15 Dec 2013 Shift: Day & Night Operator: Ameer, Sajid, Machine: S-1, S-2, S-4



Expected Slitted wt: 1568 Kgs

Actual Slitted wt: 1572 Kgs

Diffference: 4 Kgs

Final Lamination Report wt: 1642.00 Kgs Approx. Slitting Qty: 108000 Pcs

Bag MAKING

Date: 9, 10 & 16 Dec 2013 Shift: Day & Night Operator: Machine: Stand Pouch-2

Slitting Wt. 1571.90 Kgs Process Waste: 22.00 Kgs Total weight : 1498.90 Kgs

Trim Waste: 51.00 Kgs

Total Waste: 73.00 Kgs Approx. Quantity : 101500 Pcs


Work Staions Waste Types Weights

Dispatch Dates: 11, 10 & 27 Dec 13 Printing: Setting (Plain) + Process Waste (Printed) 1.5 + 5 6.5 Kgs

Found at Rewinding: Print Waste + Core Weight 6.7 + 3 9.70 Kgs

Net Disp.Qty: 101450 Pcs 1st Lamination: Process Waste + Iron Core Weight 2 + 18 20.00 Kgs

2nd Lamination: Process Waste 0.00 0.00 Kgs

Net Disp.wt. 1499.00 Kgs Found at Slitting: Print Waste + Trim Waste 9 + 34 43.00 Kgs


1.43 % Extra Dispached Total: Overall Waste 152.2 152.2 Kgs

FINAL JOB CARD


Cust.Name: Warble Chemicals STS No. 1107

Job Name: Caprica 13.5gm Stand Pouch Lot No: 3354

Start Time Setting Time Cleaning Time Processing Time End Time Total Time

11:50 PM 45 min. 20 min. 40 min. 2:00 PM2.5 Hours

(Included 30min Break)



R.W C.O.L Circumference Print Area Job Colors

One Up Size: 360 x 2 100 x 4 400 720 7

Film Store


1 PET 740 12 39.3

2 PET Met. 790 12 28.2

3 LDN 740 80 175

PRINTING

Date: 04.11.13 Shift: Day Operator: Gulzar Machine: G-9


InK Mix (Wet): -14.38 kgs 0 Kgs

3 Kgs



33.63 kgs Actual Printed Weight: 43.00 Kgs


43.48 kgs Ink + Med + Chem: 4.61 Approx. Printed Quantity: 54000 Pcs

REWINDING

Date: 05.12.13 Shift: Day & Night Operators: Mudasir & Islam Machines: S-3

Print Waste: 0.20 Kgs Core Weight: 1 Kgs Expected Rewinding wt: 41.80 kgs


Difference: 1.00 kgs

Printed Material: 43.00 Kgs Approx. Rewinding Qty: 54000 Pcs

1st LAMINATION

Date: 11.11.13 Shift: Day Operator: Materials: PET + PET Met. Machine: SLL

Rewinded Material 42.80 Kgs Layer Material: 28.2 Kgs Laminated Quantity: 79.81 Kgs

0.00 Kgs

Expected Laminated wt: 79.81 Kgs

Resin: 5.45 Kgs Actual Laminated wt: 92.00 Kgs

Hardener: 3.36 Kgs Difference: 12.19 Kgs

Total Adhesive: 8.81 Kgs Approx. Lamination Qty: 33500 Pcs

2nd LAMINATION

Date: 11.11.13 Shift: Night Operator: Shakeel Materials: PET + PET Met. + LDN Machine: SLL

1st Lamination Report wt: 92.00 Kgs Layer Material: 175 Kgs Laminated Quantity: 271.88 Kgs

0.00 Kgs

Expected Laminated wt: 271.88 Kgs

Resin: 3.42 Actual Laminated wt: 243.00 Kgs

Hardener: 1.46 Kgs Difference: 28.88 Kgs





Waste (Process):

Waste (Process):

2nd Lamination Report wt: 1642 Kgs Total Adhesive: 4.88 Kgs Approx. Lamination Qty: 55000 Pcs

SLITTING

Date: 11 & 12 Nov 2013 Shift: Day Operator: Usman Machine: S-2



Expected Slitted wt: 230 Kgs

Actual Slitted wt: 230 Kgs

Diffference: 0 Kgs

Final Lamination Report wt: 243.00 Kgs Approx. Slitting Qty: 52500 Pcs

Bag MAKING

Date: 12, 13 & 18 Nov 2013 Shift: Day & Night Operator: Machine:

Slitting Wt. 230.40 Kgs Expected bag making wt: 220.40 Kgs

Process Waste: 4.00 Kgs Actual Bag Making wt: 220 Kgs

Trim Waste: 6.00 Kgs Difference: 0 Kgs

Total Waste: 10.00 Kgs Approx. Bag Making Qty: 52200 Pcs


Work Staions Waste Types Weights

Dispatch Dates: 19.11.13 Printing: Process Waste (Printed) 3 3 Kgs

Found at Rewinding: Print Waste + Core Weight 0.20 + 1 1.20 Kgs

Net Disp.Qty: 52200 Pcs 1st Lamination: Process Waste 0.00 0.00 Kgs

2nd Lamination: Process Waste 0.00 0.00 Kgs

Net Disp.wt. 220.00 Kgs Found at Slitting: Print Waste + Trim Waste 1 + 7 8.00 Kgs


4 % Extra Dispatched Total: Overall Waste 22.2 22.2 Kgs

FINAL JOB CARD

Customer Order Qty: 50000 Pcs

Cust.Name: Ahmad Foods

Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch

Start Time Setting Time Cleaning Time Printing Time End Time

11:30 AM 1 Hours 1 Hours 1.5 Hours 3:30 PM

Direct Reverse Repeat New

Mode of Print: ✓ Order: ✓

R.W C.O.L Circumference Print Area

One Up Size: 610 x 1 170 x 3 510 610

Film Store


1 PET 640 12 118.21

2 Alu. Foil 700 7 129

3 Sp PET 680 15 92

4 Ny PE 640 135 659

PRINTING

Date: 28.11.13 Shift: Day Operator:

InK Pure (Wet): 52.3 kgs

InK Mix (Wet): 9.9 kgs


81.2 kgs

Expected Dry

148.60 kgs Ink+Med+Chem: 4.14

REWINDING

Date: 30 Nov & 3 Dec 2013 Shift: Day & Night Operators:

Print Waste: 4.00 Kgs Core Weight: 4



Printed Material: 127.00 Kgs

1st LAMINATION

Date: 6 & 12 Dec 2013 Shift: Day & Night Operator: Shakeel & Irfan

Rewinded Material: 122.30 Kgs Layer Material: 129

Adhesive: (SBL): 7

Adhesive: (SLL): 11

Adhesive Total: 18

2nd LAMINATION

Date: 18.12.13 Shift: Night Operator: Shakeel

1st Lamination Report wt: 219 Kgs Layer Material: 93

Resin: 5.05

Hardener: 3.06

Adhesive Total: 8.11

3rd LAMINATION

Date: 19.12.13 Shift: Night Operator: Shakeel

2nd Lamination Report wt: 309 Kgs Layer Material: 659

Resin: 5.93

Hardener: 3.62

Adhesive Total: 9.55

SLITTING

Date: 20.12.13 Shift: Day & Night Operator:

Print Waste: 6.20 Kgs Trim Waste: 70.00

Final Lamination Report wt: 965.00 Kgs

Bag MAKING

Date: 21.12.13 Shift: Day Operator:

Slitted Material Used: 161.00 Kgs

601.00 kgs Process Waste: 12.00

140.00 kgs Trim Waste: 12.00

Total Remaining Stock: 741.00 kgs Total Waste: 24.00


Dispatch Dates: Work Stations Waste Types

Printing: Setting (Plain) + Process Waste (Printed)

Found at Rewinding: Print Waste + Core Weight

Net Disp.Qty: Pcs 1st Lamination: Process Waste

2nd Lamination: Process Waste

3rd Lamination Material Variation + Process Waste

Net Disp.Qty: Kgs Found at Slitting: Print Waste + Trim Waste

Bag Making: Process Waste + Trim Waste

Total: Overall Waste

Yet Not Dispached

Remaining Stock (Reels):

Remaining Stock (Inner):

FINAL JOB CARD

Business Unit: BU 4

STS No. 1184

Lot No: 3417

Total Time

4 Hours( included 30min Break)

Modified

J.O Date: 2/11/2013

Colors

7

Film Store

Material Consumed( Kgs )

118.21

129

92

659

PRINTING

Gulzar Machine: G-9

Material Consumed: 122.35 Kgs

02.3 Kgs


Actual Printed Weight: 127.00 Kgs


Kgs Expected Printed Quantity: 55744 Pcs

REWINDING

Islam, Naveed, Mudasir Machines: S-3 & S-4

Kgs Expected Rewinding wt: 119.00 kgs




Difference: 3 kgs

Expected Rewinded Qty: 53681 Pcs

1st LAMINATIONSLL

Materials: PET + Alu Foil Machine: SBL

Kgs Laminated Quantity: 269.30 Kgs

14.00 Kgs


Kgs Actual Lamination wt: 255 Kgs

Kgs Difference: 0 Kgs

Kgs Expected Lamination Qty: 58761 Pcs

2nd LAMINATION

Materials: PET + Alu Foil + Sp PET Machine: SLL


11.00 Kgs


kgs Actual Lamination wt: 309 Kgs

kgs Difference: 0 Kgs

kgs Expected Laminated Qty: 49195 Pcs

3rd LAMINATION

Materials: PET / Alu Foil / Sp PET / Ny PET Machine: SLL


7.00 Kgs

5.00 Kgs

Expected Lamination Qty: 965.55 Kgs

Kgs Actual Lamination wt. 965 Kgs

Kgs Difference 0 Kgs

Kgs Expected Laminated Qty: 48036 Pcs

SLITTING

Ameer Ali & Waheed Machine: S-4

Kgs Slitted Qty: 888.80 Kgs


Waste (Process):

Waste (Process):

Waste (Material Variation):

Waste (Process):

Expected Slitting wt: 867.80 Kgs

Actual Slitting wt: 867.30 Kgs

Difference: 0 Kgs

Expected Slitting Qty: 43173 Pcs

Bag MAKING

Machine: M-1

Production wt: 161.00 Kgs

Kgs

Kgs

Kgs Production Quantity: 5200 Pcs

Total Wastage

Waste Types Weights

Setting (Plain) + Process Waste (Printed) 0 + 2.3 2 Kgs

Print Waste + Core Weight 4 + 4 8.00 Kgs

Process Waste 14 14.00 Kgs

Process Waste 11 11.00 Kgs

Material Variation + Process Waste 7 + 5 12.00 Kgs

Print Waste + Trim Waste 6.2 + 70 76.20 Kgs

Process Waste + Trim Waste 12 + 12 24.00 Kgs

Overall Waste 147.2 147.2 Kgs

final job card format

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