ff-1806-1 mueller services_brochure

16
Mueller ® Services A World of Possibilities… Design • Engineering • General Contracting • Construction Management Field Fabrication • Complete System Integration • Controls • Transportation

Upload: lyminh

Post on 02-Jan-2017

215 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: FF-1806-1 Mueller Services_Brochure

Mueller® Services

A World of Possibilities…Design • Engineering • General Contracting • Construction Management

Field Fabrication • Complete System Integration • Controls • Transportation

Page 2: FF-1806-1 Mueller Services_Brochure

Mueller Services

Mueller Field Operations, Inc. (MFO) is a wholly owned subsidiary

of Paul Mueller Company that offers complete construction

services with particular emphasis on expanded scope projects

that utilize our construction management, engineering,

procurement, and field integration capabilities.

MFO also provides specialized labor for on-site field-

erected tanks and vessels, equipment installation,

vessel retrofit, vessel repair, and process piping —

this allows us to go beyond the capabilities of our

manufacturing facility.

We have extensive experience in providing on-site

solutions in sanitary design for the food, juice,

dairy, beer, wine, and pharmaceutical industries.

Industrial applications, such as ASME and API code-

stamped equipment, are also available through our

services.

In-house manufacturing of components in our state-of-

the-art facility ensures that all parts such as tankheads,

cylinders, manways, fittings, agitators, and heat transfer

surface are fabricated according to specifications and

coordinated to support our construction schedule in the

field.

From project start to finish, we instill stringent quality control

processes for the design, component manufacturing, equipment

transport, field installation, commissioning, final performance testing,

to project completion. In addition, we offer complete maintenance and

start-up services to ensure our customer’s needs are upheld.

MFO is supported by Paul Mueller Company’s nearly one-million-

square-foot manufacturing facilities, which are centrally located in

Springfield, Missouri, and Osceola, Iowa. Manufactured components

are delivered to the job site by Mueller’s own fleet of trucks.

Mueller Services

1

Mueller Field Operations, Inc.

We’re with you …from the ground up.

Page 3: FF-1806-1 Mueller Services_Brochure

2

Site construction management.Complete engineering and design services.

Expanded scope design/build project, including 21 one-million gallon aseptic juice tanks.

Full service and repair.Civil construction for expanded scope project.

Our Services Include:• Conceptual design

• Engineering

• Field-fabricated tanks

• Process piping

• Foundations

• Erection

• Complete construction

• Modular installation

• System integration and controls

• Refrigeration

• Project management

• Safety management

• Start-up and commissioning

• Documentation packages

• Repair/retrofit

• Service/maintenance

• Transportation

Page 4: FF-1806-1 Mueller Services_Brochure

CustomerRequirement

BudgetaryDevelopment

ProcessSolutionDesign

DetailedEquipment

Design

ComponentFabrication

EquipmentManufacturing

IntegratedSystem

ModularConstruction

Door to DoorDelivery

FieldInstallation

SiteFabrication

Start-UpSupport

After SalesMaintenanceand Repair

Mueller Services

When it comes to complete system integration, our capabilities allow us

to build any size system in our plant, then disassemble and ship direct

to your facility on our own fleet of trucks. If your project is too large

to ship in one piece or is designed to fit in tight quarters, we offer

on-site fabrication and installation to accommodate your

specialty needs.

We take our customers beyond the design and construction of

one piece of equipment through the development of turnkey

systems, combining our expertise in process heating, cooling,

heat transfer, agitation, and controls. Our process automation

and control systems combine forward thinking and reliability

with flexibility and convenience. Our skilled and versatile

engineering staff enables us to provide our customers with

optimal solutions for their unique applications.

Mueller Services

3Fully integrated processing systems.

Logistic support systems for renewable fuels load out area.

Rigging/unloading of brewhouse equipment at new facility.

Complete System Integration

Our Comprehensive Project Approach

Page 5: FF-1806-1 Mueller Services_Brochure

4

Industrial integrated systems for renewable fuels. Engine room installation with R-717 twin screw compressors.

Evaporation system for design/build processing plant.

Multiple-effect shell-and-tube heat exchanger columns.

Process piping intake system for juice concentrate.

Page 6: FF-1806-1 Mueller Services_Brochure

• ASME Section VIII (Pressure Vessels)

• Petroleum Institute (API)

• Canadian Standards (CSA)

• Underwriter’s Laboratory (UL)

• Pharmaceutical cGMPs

• Conformite Europeanne (CE)

• Chinese Pressure Vessel Code (SQLO)

• Seismic design

• Double-wall insulation

• Dimpled jacket, half-pipe coil, and ourTemp-Plate® heat transfer surface

• NQA-1 Quality Assurance Program

Mueller Services

Whether you need a large piece of equipment or an entire integrated system, our team

can design, procure materials, pre-process components, deliver, and execute the

construction on site to accommodate. We have the expertise to provide everything

from components to complete process systems, including buildings utilizing storage

and process vessels, refrigeration, heat transfer, valve modules, and pumping

systems. We look forward to helping you improve your process and the

relationship that will surely follow.

5

Top down field fabrication in tight confines. Elevated tank slab with “tub ring” foundation.

Complete design/build food processing facility.

Mueller ServicesOur Capabilities are Endless…

Design Capabilities

Materials of constructioninclude 300-series stainlesssteel, carbon steel, Monel®,Inconel®, Hastelloy®, 2205,

AL6XN®, as well as most otherdesign specific materials.

Materials of constructioninclude 300-series stainlesssteel, carbon steel, Monel®,Inconel®, Hastelloy®, 2205,

AL6XN®, as well as most otherdesign specific materials.

In addition to the above, we are currently pursuing ASME Section III (Nuclear)

creditation for N: Division 1, Classes 2 & 3; NPT: Division 1, Classes 2 & 3; Division

3, Class SC; and Material Organization; NS: Division 1, Classes 2 & 3; and NA:

Division 1, Classes 2 & 3.

Page 7: FF-1806-1 Mueller Services_Brochure

6Bottom up tank construction with foundation and anchor chairs.

Valve manifold cluster designed and installed.

Top down tank construction for stainless steel vessels. Top down tank erection for carbon steel vessels.

Page 8: FF-1806-1 Mueller Services_Brochure

Mueller Services

Custom Control Panels

Whether you need a basic equipment control panel or an

advanced PLC-based panel for process control applications in

the most demanding environment, our experienced personnel

have the knowledge and resources to design, build, test, and

integrate the control panel on site. The panels may be equipped

with communication and remote I/O to control hundreds of PLC

inputs and outputs used in industrial applications, high-volume

manufacturing, medical or office settings, and pharmaceutical or

food processing. All of our control panels are built to NFPA-79,

NEC, and JIC standards. Each panel is thoroughly inspected and

tested prior to shipment. We will build to your specifications or

provide you with a complete turnkey solution — whether you

need a single panel or a large production run.

Power Transmissionand Distribution Panels

Mueller Equipment and Controls (MEC) provides complete

panel solutions to control, monitor, and protect your power

system. Using the latest AutoCAD technology, our engineering

design team delivers fast and efficient service from initial design

to system integration. We supply panels that are built to your

specifications or we will design, build, test, and implement

according to your needs. MEC panels are manufactured to the

highest production standards and are thoroughly inspected and

tested prior to shipment. We are a UL 508a approved supplier.

7PLC control and monitoring panel.

Custom process control unit.

Mueller ServicesMueller Equipment and Controls

MEC equipment is designed for performance

and is built to last withease of maintenance

and operation.

MEC equipment is designed for performance

and is built to last withease of maintenance

and operation.

Page 9: FF-1806-1 Mueller Services_Brochure

Machining capabilities.

8Substation power control unit.

Small process skid with controls.

Fluid heating system with controls.

Machine Shop Capabilities

Our fabrication and machine shop is equipped for custom

work and includes fixtures, jigs, and framework of any size or

shape. We will build to your design specifications or custom

design, build, and implement specific to your needs. MEC will

rebuild and/or upgrade your existing machines. Capabilities

include welding or machining carbon, stainless, or other alloys.

We are also ideally suited for large machining capabilities, as

well as standard turning and milling operations and sheet and

tube polishing.

Process Equipment

MEC’s engineering expertise, coupled with our manufacturing

capabilities, allow us to design and build small to medium

process equipment which will meet your specific automation

and process needs. Our specialties include:

• Industrial automation/machinery

• Food process control

• Motion control (including robotics)

• System integration

• Man machine interface (MMI)

From small relay controlled machines to large multiple

controller systems, MEC delivers your application from design

to integration. We also provide refurbishments and repair to

existing systems, as well as technology upgrades to both

hardware and software.

Page 10: FF-1806-1 Mueller Services_Brochure

Mueller ServicesMueller Services

9

Our Capabilities Include:• Pre-processing of stainless plate and gauge material

• Head-forming capabilities, including tori-cones

• Variety of heat transfer solutions

• Manways and other access ports

• Economical cylinder (shell) fabrication

• Industry leading polishing capabilities

• In-house machine shop

• Agitation systems

• Plus, many other value-added options!

Component Products

A 300" conical head.

Page 11: FF-1806-1 Mueller Services_Brochure

10

Head forming on 400-ton press.Polishing.

Value-added options.Quick mill drill services.

Page 12: FF-1806-1 Mueller Services_Brochure

Mueller Services

11

Double-embossed

Dimpled

Half-pipe coil

Single-embossed

Heat Transfer SolutionsPaul Mueller Company offers a variety of heat transfer

surface options to meet your particular requirements.

We work closely with you on each project to select the

right surface for your equipment.

STYL

ES

Page 13: FF-1806-1 Mueller Services_Brochure

12

Temp-Plate® Heat Transfer Surface

Mueller Temp-Plate heat transfer surface provides precise, consistent control capability with minimum

pressure drop. Its design provides extremely efficient heat transfer performance more economically than

competitive types of heat transfer surface. Spot welded and inflated channels induce the fluid turbulence

necessary to attain high heat transfer coefficients.

Half-Pipe Coil

Mueller half-pipe coil heat transfer surface handles large

volumes of flow and is suited for high-pressure

applications and low-pressure drop requirements. Half-

pipe coil is ideal for cyclic heat transfer conditions

where heating and cooling cycles occur several times a

day, as it is very resistant to stress corrosion cracking.

Available in a variety of materials, half-pipe coil can

be used for heating or cooling using steam, hot oil,

water, glycol, ammonia, and refrigerants. ASME

code stamping is available.

TYPE

S

Dimpled Heat Transfer Surface

Mueller dimpled heat transfer surface is ideally suited for

applications involving high pressure and temperature extremes.

It can be routinely fabricated in an almost unlimited number

of shapes, sizes, and materials to fit any vessel design.

Styles are available for use with almost any type

of refrigerant or heating media.

Page 14: FF-1806-1 Mueller Services_Brochure

Mueller Services

13

Mueller Quality Delivered to Your Door

Mueller has the capability to deliver by rail or on our own

fleet of trucks. The use of our trucks, and our central

location, enables us to provide you with quick

delivery throughout the United States, Canada, as

well as freight forwarding throughout the world.

A Mueller Transportation, Inc. (MTI) 13-axle heavy haul steerable dolly delivering a 100-foot-long, 120,000-pound shell-and-tube evaporator column.

Mueller Transportation, Inc.

• Specialized hauling for specialized needs

• Innovative ways to haul unique loads

• Specialty tank trailers up to 100 feet

• Certified, trained, and experienced drivers

• One phone call for all of your transportationneeds!

Page 15: FF-1806-1 Mueller Services_Brochure

14

A 15-foot diameter process vessel loaded on an MTI low bay trailer.

An MTI 13-axle heavy haul steerable tower trailer transporting a 100,000-gallon insulated and jacketed milk silo.

Page 16: FF-1806-1 Mueller Services_Brochure

©2010-2012 Paul Mueller Company FF-1806-1

MUELLER FIELD OPERATIONS, INC.A Subsidiary of Paul Mueller Company

1600 West Phelps StreetSpringfield, Missouri 65802, U.S.A.Phone: (417) 575-9752 • 1-800-654-8265Fax: (417) 575-9890 • www.paulmueller.com

Paul Mueller CompanySpringfield, Missouri

Mueller ServicesSpringfield, Missouri

Paul Mueller CompanyOsceola, Iowa

Mueller B.V.Lichtenvoorde, The Netherlands

Paul Mueller CompanySpringfield, Missouri

Mueller ServicesSpringfield, Missouri

Paul Mueller CompanyOsceola, Iowa

Mueller B.V.Lichtenvoorde, The Netherlands