Feasibility Study and Information collection for quotationME1Version: 1

ME1_Feasibility_Study / Peter Karlsson 2

General Project name: ME1

Customer: SonyEricsson

PCC Site / Design center: Lund,

Project type:

Type of Product:

Ramp-up:

Customer

LOM

Lifetime:

Customer plant focus:

LOM plant focus:

Volumes:

Total volume

Global peak volume

15 Mpc250kpc

Number of sales items / assemblies 4

Needed technologies Insert moulding, Die Cut, Stamping

ME1_Feasibility_Study / Peter Karlsson 3

–LCD Support Assy

–Flex film metal support

–Front Assy

–Battery Cover Assy

Mimmi

ME1_Feasibility_Study / Peter Karlsson 4

–LCD Support • Assembly technology:

–Ear Speaker Support • Assembly technology: Adhesive

–Adhesive Ear Speaker Support • Assembly technology: Adhesive

–Mic Gasket • Assembly technology: Adhesive

–Mic Channel gasket• Assembly technology: Adhesive

LCD Support assy

ME1_Feasibility_Study / Peter Karlsson 5

Part Name: LCD Support

Part 3D Version: XXXX

Material plastic: PC/ABS 20% glass

Material metal: SUS 301 ½ H? t=??

Weight / Vol. ?

Decoration: Not visible

Secondary Operations:

Main Technologies: Moulding , Stamping

Tooling:

General Part Information

Major Risks Identified1. Thin material, long flow way.

ME1_Feasibility_Study / Peter Karlsson 6

Part Name: Ear Speaker Support

Part 3D Version: XXXX

Material plastic: PC/ABS?

Weight / Vol. ?

Decoration: Not visible

Secondary Operations:

Main Technologies: Moulding

Tooling:

General Part Information

Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson 7

Part Name: Adhesive Ear Speaker Support

Part 3D Version: XXXX

Material plastic: TESA t=0,15?

Weight / Vol. ?

Decoration: Not visible

Secondary Operations:

Main Technologies: Die Cut

Tooling:

General Part Information

Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson 8

Part Name: Mic Gasket

Part 3D Version: XXXX

Material plastic: TESA + Poron

Weight / Vol. ?

Decoration: Not visible

Secondary Operations:

Main Technologies: Die Cut

Tooling:

General Part Information

Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson 9

Part Name: Mic Channel gasketPart 3D Version: XXXX

Material plastic: TESA + Poron + Net (Black)

Weight / Vol. ?

Decoration:

Secondary Operations:

Main Technologies: Die Cut

Tooling:

General Part Information

Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson 10

Part Name: Flex film metal support

Part 3D Version: XXXX

Material: SUS 301 ½ H? t=??

Weight / Vol. ?

Decoration: Not visible

Secondary Operations:

Main Technologies: Stamping

Tooling:

General Part Information

Major Risks Identified

41,6 x 36,9

ME1_Feasibility_Study / Peter Karlsson 11

–Front • Assembly technology:

–Sheet Window • Assembly technology: Adhesive

–Adhesive Sheet window • Assembly technology: Adhesive

–Thread Inserts • Assembly technology: Heat staked

Front Assy

Thread Insert

Adhesive Sheet Window

Sheet Window

Front

ME1_Feasibility_Study / Peter Karlsson 12

Part Name: Front

Part 3D Version: XXXX

Material plastic: PC/ABS

Weight / Vol. ?

Decoration: ESS00 (High polished)

Secondary Operations:

Main Technologies: Moulding

Tooling:

General Part Information

Major Risks Identified1. High polished

82 x 49 x 12.5

ME1_Feasibility_Study / Peter Karlsson 13

Part Name: Sheet Window?

Part 3D Version: XXXX

Material plastic: PMMA

Weight / Vol. ?

Decoration: Back Printed

Secondary Operations:Flange

Main Technologies: Milling, printing

Tooling:

General Part Information

Major Risks Identified

Sheet Window

1. Thin milled areas in the top

Thin areas

ME1_Feasibility_Study / Peter Karlsson 14

Part Name: Adhesive Sheet Window

Part 3D Version: XXXX

Material plastic: TESA

Weight / Vol. ?

Decoration: Black

Secondary Operations:

Main Technologies: Die Cut

Tooling:

General Part Information

Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson 15

Part Name: Thread Insert

Part 3D Version: XXXX

Material plastic: ?

Weight / Vol. ?

Decoration:

Secondary Operations:

Main Technologies:

Tooling:

General Part Information

Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson 16

–Battery cover • Assembly technology:

–Volume Key • Assembly technology: Adhesive?

–Key ? • Assembly technology: Adhesive?

–SEMC Icon • Assembly technology: Adhesive

Battery Cover assyBattery Cover

Volume Key

SEMC Icon

Key?

ME1_Feasibility_Study / Peter Karlsson 17

Part Name: Battery Cover

Part 3D Version: XXXX

Material plastic: PC/ABS

Weight / Vol. ?

Decoration: ESS75, SEMC embossed

Secondary Operations:

Main Technologies: Moulding

Tooling: Two Cavity tool8 lifters 2 slider

General Part Information

Major Risks Identified

81,5 x 50 x 15

ME1_Feasibility_Study / Peter Karlsson 18

Part Name: Volume Key (hard top?)

Part 3D Version: XXXX

Material plastic: PC/ABS+TPU? Silicon?

Weight / Vol. ?

Decoration: ?

Secondary Operations:

Main Technologies: 2K Moulding? / Gluing?

Tooling:

General Part Information

Major Risks Identified

1. Thin material.

ME1_Feasibility_Study / Peter Karlsson 19

Part Name: Key? (hard top?)

Part 3D Version: XXXX

Material plastic: PC/ABS+TPU? Silicon?

Weight / Vol. ?

Decoration: ?

Secondary Operations:

Main Technologies: 2K Moulding? / Gluing?

Tooling:

General Part Information

Major Risks Identified

1. Thin material.