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EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego

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Page 1: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

EXTRUSION FACILITIESIN EUROPE

Presentation By Pierre MÜNCH

I.T.A. Conference October 3rd 2006

San Diego

Page 2: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

EXTRUSION FACILITIESIN EUROPE

SPEAKER : PIERRE MÜNCH

MANAGING DIRECTOR OF :

• CEFIVAL - FRANCE

• HOESCH SCHWERTER PROFILE - GERMANY

• SIDERVAL - ITALY

Page 3: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION
Page 4: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

EXTRUSION ANIMATION

Page 5: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

WHO’S WHO...

Extrusion facilities in Europe able to handle large Titanium and steel alloys :

• CEFIVAL France

• HOESCH Germany

• SIDERVAL Italy

• OSBORN METAL UK

Page 6: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

COMPARATIVE CHART

COMPANYPROFILEMAXIMUM

CIRCUMSCRIBING

MAXIMUMWEIGHT

per Ti BARPRESS

STRENGHT

CEFIVAL 180mm 95kg 1650 T

HOESCHSCHWERTERPROFILE

250mm 150kg 2200 T

OSBORNSTEELEXTRUSIONS

150mm 60kg 1500 T

SIDERVAL 220mm 120kg 2400 T

Page 7: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

MAIN MARKETS

CEFIVAL

• AEROSPACE 48%

• ARCHITECTURE 16%

• MECHANICALS 14%

• POWER GEN 9%

2005 SALES 16,2 M€

Page 8: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

MAIN MARKETS

HOESCH

• MATERIAL HANDLING 63%

• AUTOMOTIVE INDUSTRY 10%

• STEEL PROCESSING IND. 4%

• ARCHITECTURE 4%

2005 SALES 125,5 M€

Page 9: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

MAIN MARKETS

SIDERVAL

• MATERIAL HANDLING 22%

• STAINLESS STRUCTURALS 16%

• INDUSTRIAL EQUIPMENT 17%

• POWER GEN 5%

2005 SALES 26,5 M€

Page 10: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

MAIN MARKETS

OSBORN STEEL EXTRUSIONS

• AEROSPACE AND DEFENSE 51%

• POWER GEN 11%

• PETROCHEMICAL 5%

• OTHERS 33%

2005 SALES 12 M€

Page 11: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

PRODUCTION CAPACITIES

COMPANY CEFIVAL HOESCH SIDERVAL OSBORN

PRODUCTION IN METRIC TONS

(2005)2000 t.

MAXIMUMCAPACITY

5000 t.

5000 t.

18000 t.

11000 t.

15000 t.

1450 t.

5000 t.

Page 12: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

LOGISTICS

Page 13: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

MAIN EQUIPMENTS

Heat treatment Pickling Hot

formingFlash

welding Laser

welding Hot

rolling Cold

drawing CEFIVAL X X X X X

HOESCH X X X X X

SIDERVAL X

OSBORN X X X X

Page 14: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

CALVI N NETWORK HOT DIVISION INVESTMENTS

CEFIVAL WHAT AMOUNT

2006Automatic dye

Refurdisching line Induction cell

2 M €

2007 New Building 1950 T press 10 M €

2008 Hot forming stretching bench 2 M €

HOESCH WHAT AMOUNT SIDERVAL WHAT AMOUNT

2006 Plasma coating line Milling machine

4 M € 2006 Induction cells 1 M €

2007 Induction cell Stretching bench 4 M € 2007

Automatic glass pad machine Automization of

extrusion press Heat 2 M €

2008 Rolling stand 7 M € 2008 Machining center Automization of billet 1 M €

Page 15: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

PRODUCTS AVAILABLE

Ca lvi H old in g N etw or k Me etin g 1 4 th o c t2 0 05 M He en a n C D ela un a y

Ta il and fin

at ta chment sec tions

La nding gears

and bra ke s

Engines a nd

e ngine pylons

Le ading edge s a nd

fl ap tra cks

B ody and la ndinggear doorsme chanism

Sea t t racks andfloor sti ffe ne rs

WHERE ?

Page 16: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

TITANIUM : 6-4 Ø inter 650 mm

Page 17: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Machined ring : Titanium 6-4

Page 18: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Barre K.tif

As extruded aircraft seat rail : Titanium 6-4

Page 19: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION
Page 20: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Power rail and stator pack hanger for

magnetic levitation train Transrapid

Special profiles for noise-reduced

rail system („whisper rail“)

Special profiles for rail fastening, construction

components for railroad track construction and

rails of special dimensions

Special profiles for trolley-bus monorails

Page 21: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Special profiles for shipbuilding

Page 22: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Special profile in 2-column high-

load hydraulic car lifts

Hinge profiles for car

and truck doors Special profiles for valve bodies for

truck diesel engines

Special profiles for

automotive cardan shafts

Special profiles for automotive

axles and half shells

Page 23: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Special hollow profiles as blade holders

in corn harvesters

Special profile for blade holders on

corn pickers

Equipment-holding profiles for

clamp

rails in single-grain seeders

Page 24: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

Finned, omega

and double omega

pipes for gas-tight

membrane walls

in boiler

construction

Profiled furnace

pipes for continuous

reheating furnaces

Special „T“ profiles

from heat resistant

steel for walking

beam furnaces

Stator element in

generators

Page 25: EXTRUSION FACILITIES IN EUROPE - c.ymcdn.comc.ymcdn.com/sites/ · EXTRUSION FACILITIES IN EUROPE Presentation By Pierre MÜNCH I.T.A. Conference October 3rd 2006 San Diego. EXTRUSION

THANK YOU