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    Scranton, Pa.

    E l em en t s o f

    M a son r y D esi g n PREPARED ESPECIALLY FOR HOME STUDY

    By

    I. C. S. STAFF

    IN COLLABORATION WITH

    C. E. OROURKE, C. E.PROFESSOR OF STRUCTURAL ENGINEERING, CORNELL UNIVERSITY

    3404 EDITION 1

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    Copyright, 1936, by I n t e r n a t i o n a l T e x t b o o k Co m pa n y . Copyright in Great

    Britain. All rights reserved

    Printed in U. S. A.3404

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    ELEMENTS OF MASONRY DESIGNSerial 3404 Edition 1

    STRESSES IN MASONRY

    INTRODUCTION

    1. Classes of Masonry.A structure that is built either of

    stone or of manufactured stone-like materials, such as concrete,

    brick, or hollow clay tile, is known as a masonry structure.

    Thus, masonry may be classified according to the materials

    used as stone masonry, concrete masonry, brick masonry, or

    hollow-tile masonry.

    In stone masonry, blocks of stone of comparatively large

    size are fitted in place and are usually held together by port-

    land-cement mortar or cement-lime mortar. Although the

    blocks used in stone masonry have a wide variety of shapes

    and sizes, all stone masonry may be divided into two general

    classes, namely, ashlar and rubble. The masonry is classed

    as ashlar when the stones are cut so accurately and are laid so

    carefully that the mortar joints are not more than \inch thick.

    The stone blocks in rubble masonry either are of irregular

    shape or are not laid with sufficient accuracy to meet the

    requirements of ashlar.

    Concrete consists of comparatively small particles of crushed

    stone, gravel, or blast-furnace slag that are bound together by

    cement mortar. Concrete may be either plain or reinforced

    with steel bars or other shapes.

    Brick masonry, or brickwork, is similar to ashlar masonry,

    but the bricks are much smaller than the stone blocks and the

    thickness of the mortar joints usually does not exceed J inch.

    Also, in brick masonry, lime mortar, as well as portland-

    C O P Y R I G H T E D B Y I N T E R N A T IO N A L T E X T B O O K C O M P A N Y . A L L R IG H T S R E S E RV E D

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    2 ELEMENTS OF MASONRY DESIGN

    cement and cement-lime mortar, is employed. Brick masonry

    may be reinforced with steel bars, in which case it is called

    reinforced brick masonry.

    Concrete blocks or clay-tile blocks laid in mortar are frequently used for walls in buildings. Such blocks are made

    hollow in order to reduce their weight and to provide an air

    space in the walls. The faces of the blocks are essentially

    plane and rectangular, but the surfaces may be grooved to

    improve the adhesion of the mortar.

    2. Comparison of Masonry With Other Structural Mate

    rials. It is comparatively easy to give a masonry structure a

    pleasing appearance. Masonry structures that are built of

    good material, and are properly designed and erected, are very

    durable and fairly fireproof. On the other hand, metal struc

    tures are subject to rust and timber structures are subject to

    decay, and structures of either material are seriously affected

    by fire. Masonry, unlike steel and timber, is not suited for

    resisting tensile stresses and should preferably be subjected

    only to direct compression. Also, to carry a given compressive

    stress safely, a masonry member must be considerably larger

    than a metal one and somewhat larger than a timber one.

    3. Uses of Different Kinds of Masonry.Concrete is

    usually the most economical kind of masonry for retaining

    walls, bridge piers, foundations, and tunnels. The facilitywith which concrete is placed accounts to a large extent for its

    extensive usage. Stone masonry is employed where special

    architectural treatment is desired or where permanence is of

    vital importance. In localities near stone quarries where

    suitable material for stone masonry is available, the cost of

    preparing and laying large blocks of stone is often less than the

    cost of making and placing concrete. Brickwork is usedextensively for the walls of buildings and for special purposes,

    such as the lining of large sewers. Concrete blocks and terra

    cotta blocks are especially adapted to wall and floor construc

    tion.

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    ELEMENTS OF MASONRY DESIGN 3

    WORKING STRESSES FOR MASONRY

    4. Introductory Remarks.In the design of any masonry

    member, it is assumed that the masonry is monolithic; that is,the entire member is treated as a single piece of homogeneous

    material. The same general method of procedure is followed

    for all classes of masonry without reinforcement. Except for

    the explanations dealing with reinforced brick masonry at the

    end of this text, the general principles that are here presented

    apply to plain concrete, stone masonry, unreinforced brick

    work, and concrete-block and terra-cotta masonry. Rein-

    forced-concrete design is taken up in separate texts.

    5. General Characteristics of Masonry. Masonry is fairly

    strong in compression, but is weak in shear and has practically

    no strength in tension. Nevertheless, masonry is sometimes

    used in walls subjected to horizontal thrust and has to resist

    shear, or it is employed to span an opening and is subjected toboth flexural and shearing stresses. When masonry is to

    resist flexural stresses, it should be laid with special care. It

    should not be subjected to direct tension.

    The strength of masonry depends on the quality of the

    materials used and on the workmanship, or the care with which

    the materials are handled and placed. Ordinarily, the blocks in

    masonryincluding the coarse aggregate in concretehavemore strength than the mortar, and therefore the strength of

    the mortar and the adhesion between the blocks and the mortar

    are important factors. The quality of concrete is generally

    specified by its ultimate compressive strength at the age of 28

    days. For example, concrete which has a crushing strength of

    2,000 pounds per square inch at the age of 28 days is called

    2,000-pound concrete.

    6. Allowable Compressive Strength of Masonry.Average

    values of the strength of masonry under various kinds of stress

    are merely rough approximations and may differ considerably

    from the values obtained in a test of a particular specimen.

    In most of the larger cities in the United States, the allowable

    pressures on masonry are specified by the local building laws,

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    4 ELEMENTS OF MASONRY DESIGN

    the values differing widely in the various cities. When the

    design is not governed by any law and there are no definite

    specifications concerning the strength of the masonry to be

    used, the working unit pressures given in Table I may be

    employed. These values will be used in all problems in this

    text.

    TABLE I

    WEIGHTS AND ALLOWABLE PRESSURES FOR MASONRY

    Type of Masonry

    Allowable Pressure, in Poundsper Square Inch Weight

    inPounds

    perCubicFoot

    Portland-CementMortar

    Cement-Lime

    Mortar

    LimeMortar

    Brickwork....................................... 175 140 75 120Ashlar stonework:

    Granite........................................ 800 640 400 168

    Limestone...................................

    500 400 250 168Sandstone................................... 400 320 160 144

    Rubble stonework:

    Granite........................................ 140 100 156

    Limestone................................... 140 100 156

    Sandstone................................... 140 100 132

    Hollow blocks or tiles:

    Concrete...................................... 80 70 72

    Terra-cotta.................................

    80 70. - .

    60Concrete, 2,000-pound at

    28 days........................................ 500 144

    7. Allowable Shearing and Tensile Strength of Masonry.

    For shear without diagonal tension, the allowable shearing unit

    stress in stone masonry may be assumed to be about one-

    quarter of the allowable compressive unit stress. The safe

    strength of concrete in shear is generally taken as about 6per

    cent of the ultimate compressive strength at the age of 28 days.

    In determining the resistance to diagonal tension, the safe shear

    ing strength of stone masonry may be assumed as about 30

    pounds per square inch, and that of concrete as 2 per cent of

    the ultimate 28-day compressive strength.

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    ELEMENTS OF MASONRY DESIGN 5

    The tensile strength of stone masonry should not be taken

    as more than 15 pounds per square inch when portland-cement

    mortar is used nor more than 5 pounds when lime mortar is

    employed. However, many engineers disregard entirely the

    tensile strength of stone masonry, and use a solid block of

    stone or concrete whenever transverse stresses are to be resisted,

    as in spanning openings. The tensile strength of 2,000-pound

    concrete may be taken as 40 pounds per square inch.

    TABLE II

    ALLOWABLE STRESSES IN STONE BLOCKS

    Allowable Stresses, in Pounds per Square Inch

    MaterialBearing Flexure Shear

    Granite........... 1,000 150 200

    Limestone___ 700 125 150

    Sandstone.... 400 75 150

    8. Allowable Stresses for Solid Blocks of Stone. A

    masonry member that is subjected primarily to flexural stresses

    generally consists of a single block of stone or concrete. In

    some cases, the bearing strength of the block is also important.

    Average values of the allowable stresses for single blocks of

    stone are given in Table II; those for concrete have been

    specified in the preceding articles.

    MASONRY PIERS

    PRACTICAL CONSIDERATIONS

    9. Limitations of Masonry Piers. Brickwork, stone

    masonry, plain concrete, or hollow-block masonry, or a com

    bination of two or more of these materials, is frequently used

    for the construction of short masonry piers that carry central

    loads. When the load on a masonry pier has considerable

    eccentricity or the height of the pier is comparatively great,

    reinforced masonry should preferably be used.

    Brick is the material that is generally used in buildings for

    masonry piers where metal reinforcement is not required.

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    6 ELEMENTS OF MASONRY DESIGN

    Concrete is just as satisfactory as brick from the standpoint of

    service, but the cost of forms often makes the use of plain con

    crete uneconomical for piers. It is commonly specified that

    isolated piers in the interior of a building should not be builtof stone masonry, because of the tendency of natural stone to

    Spall under great heat; and that in fireproof or semi-fireproof

    construction isolated piers should not be built of hollow-block

    masonry.

    The provisions of the various codes in regard to the design

    of masonry piers differ greatly, but the recommendations in the

    following articles may be considered to represent good practice.

    10. Causes of Failure of Masonry Piers.If a very short

    block of plain concrete is subjected to sufficient pressure, it may

    fail by crushing, but a plain-concrete pier whose height exceeds

    its width usually fails by shearing along an inclined plane. A

    brick pier generally fails by longitudinal splitting and sidewise

    bulging of the masonry, as a result of failure of the individual

    bricks either in tension or in flexure and the pulling apart of

    the joints; neither the brick nor the mortar is crushed. For

    best results, the mortar joints should be as thin as possible and

    of uniform thickness. Also, the bricks should preferably be

    laid on edge and the vertical joints should be continuous

    through several courses instead of being staggered in each two

    adjacent courses. No experimental data are available on the

    crushing strength of stone masonry under the conditions

    existing in an actual structure. However, the mortar is known

    to be the weakest element in good ashlar masonry, and the

    strongest stonework is obtained by using large blocks and thin

    joints.

    11. Brick Piers.A brick pier whose height is not more

    than six times its least width may be considered a short post;

    therefore, no reduction in the allowable compressive unit

    stress, given in Table I, need be made because of the effect of

    the height. For piers whose height exceeds six times the

    width, the allowable unit stress should be reduced. A good

    formula for determining the reduced unit stress is

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    ELEMENTS OF MASONRY DESIGN 7

    f - f ' (125 -T o V

    in which / = allowable unit stress for high pier, in pounds per

    square inch;

    /i = allowable unit stress for masonry, as given in

    Table I, in pounds per square inch;

    h = height of pier, in inches;

    6= least width of pier, in inches.

    The least width of a brick pier should never be less than

    one-twelfth of the height; in the case of an isolated pier, it

    should not be less than one-tenth

    of the height. Also, no pier over

    8 feet high should be less than

    12 inches square in cross-section.

    Standard bricks are 8 inches long

    and 3f inches wide and the mortar

    joints between bricks are generally

    about \ inch thick, but the width

    of brickwork varies somewhat. In

    estimating the strength of brick

    work, it is best to assume that the width is a multiple of 4 inches.

    But, in considering the weight of brickwork or the space occu

    pied by it, the actual width should be determined as closely

    as possible.

    B a sem en ? F l o o r

    F i g. 1

    Ex a mp l e. If a pier constructed of brick laid in portland-cement

    mortar is to be 20 inches square in cross-section and is to have a height

    of 12 feet, what allowable unit stress should be used?

    h 12X12So l u t io n . The ratio of the height to the width is - = , = 7.2.

    Since this is greater than 6, the allowable unit stress should be less than

    the value 175 lb. per sq. in. given in Table I for this class of masonry.

    Thus,

    /= / i ( l .2 5 gg| ) =175X ( l.2 5 ^ X 7 .2 ) =156 lb. per sq. in. Ans.

    12. Plain-Concrete Piers. In Fig. 1 is illustrated a con

    dition in building construction for which a plain-concrete pier

    is commonly used. Here, the footing is some distance below

    the basement floor, and the plain-concrete pier, or pedestal, p

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    8 ELEMENTS OF MASONRY DESIGN

    is introduced between the footing and the reinforced-concrete

    column that is above the floor. The least width of such a

    pedestal should not be less than one-third of its depth or height,

    because the pedestal transfers the total column load to the

    footing and is therefore heavily loaded.

    Where a plain-concrete pier is used for any other purpose,

    the least width should not be less than one-quarter of the

    height.

    13. Stone Piers. Stone piers are satisfactory for the sup

    port of heavy loads when good strong stone is laid in courses

    covering the entire cross-section. The top and bottom courses

    should be bedded true and even, the thickness of the joints

    should not be more than inch, and the mortar should be kept

    back 1 inch from the face of the pier to prevent spalling, or

    breaking off, of the edges of the blocks.

    The least width of a pier of ashlar masonry should not be

    less than one-tenth of the height; and, where the height exceeds

    six times the width, the allowable unit stress should be deter

    mined by the formula of Art. 11. The width of a rubble pier

    should be not less than one-fifth of its height nor less than 20

    inches.PIERS WITH CENTRAL LOADS

    14. Unit Stress for Central Load.When the resultant loadon a pier is applied centrally, the stress in the pier is assumed

    to be uniformly distributed over the area of the cross-section.

    Thus, p

    H r (I)

    in which/=unit stress, in pounds per square inch;

    P = resultant load on pier, in pounds;

    A = cross-sectional area of pier, in square inches.

    Piers of brick, stone, or hollow-block masonry are usually

    square or rectangular in section, and plain-concrete piers are

    square, rectangular, or circular. If the section of the pier is a

    rectangle whose dimensions in inches are denoted by b and d,

    the area is bdand p

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    ELEMENTS OF MASONRY DESIGN 9

    When the actual unit stress in a pier is less than the allow

    able value for the material, the pier is considered to be safe.

    Ex a mp l e. A vertical load of 350,000 pounds, in addition to theweight of the pier itself, is to be applied at the center of a 20 " X 24" rectan

    gular pier 8 feet high that is built of granite ashlar laid in portland-cement

    mortar. If the allowable unit stress is as given in Table I, is the pier

    satisfactory?

    So l u t io n . The unit stress due to the load o f 350,000 lb. is, by

    formula 2,* P 350,000 0 1U

    20X24 = 729lb- perSq- m'The unit stress, in lb. per sq. in., produced at the base of the pier by its

    own weight is the weight o f a prism of masonry 1 sq. in., or sq. ft. , in

    cross-section and 8 ft. high. This stress is

    -j-gX 8X 16 8 = 9 lb. per sq. in.

    and the total stress is 729+9 = 738 lb. per sq. in.

    8X12The ratio of the height to the least width is =4.8, which is less

    than 6, and the safe unit stress is as given in Table I, or 800 lb. per

    sq. in. Since this is greater than the actual unit stress, the pier is satis

    factory. Ans.

    15. Safe Central Load on Pier.The total central load

    that can be supported safely by a pier is equal to the product

    of the allowable unit stress for the material and the cross-

    sectional area of the pier. If / represents the allowable unit

    stress, and the other letters have the same meanings as in the

    preceding article,P = fA (1)

    or, for a rectangular section,

    P=fbd (2)

    Ex a mp l e.A pier built of brick laid in lime mortar is 16 inches square

    and 10 feet high. What central load can the pier safely support, in

    addition to its own weight, if the allowable stress for brickwork is as

    specified in Table I?

    h 10 VI2So l u t io n . The ratio o f the height to the width is ^ =7 .5,

    and the allowable unit stress should be found by the formula of Art. 11.

    From Table I, the value o f / i for brick in lime mortar is 75 lb. per sq. in.

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    10 ELEMENTS OF MASONRY DESIGN

    Hence,

    / = / i ( 1 - 2 5 - ^ f ) = 75 X ( l .2 6 - ^ X 7 .5 ) =66 lb. per sq. in.

    The unit stress produced by the weight of the pier itself is j^ -X 1 0

    X120 = 8 lb. per sq. in., and the remaining unit stress is 66 8 = 58 lb.

    per sq. in.

    In formula 2, / = 58 lb. per sq. in. and b = d 16 in.; hence, the safe

    superimposed load on the pier is

    P = /M = 58X 16X 16 = 14,850 lb. Ans.

    16. Design of Pier Carrying Central Load. The required

    cross-sectional area of a pier carrying a central load is found by

    dividing the load by the safe unit stress. Thus,

    The ratio of the height to the least width of the pier must not

    be excessive. Also, for a brick pier, the dimensions must bemultiples of 4 inches. In case the height of a brick or stone

    pier is found to exceed six times its width, allowance must be

    made for the reduced unit stress. Since the value of / in the

    formula of Art. 11 depends on the width b,which is not known

    until the required area is established, it is necessary first to

    determine the area and dimensions on the assumption that the

    ratio of the height to the width is less than 6. However, thevalue of / used for the first trial should be taken as the differ

    ence between the allowable unit stress for a short pier and the

    unit stress produced by the weight of the pier itself. Then, if

    hthe ratio 7- exceeds 6, the corrected total allowable unit stress

    b

    is computed by the formula of Art. 11, and this value is reduced

    to allow for the weight of the pier. The area is then determined for the net value thus established and, if necessary, the

    section is redesigned. If the least width is changed, the cal

    culations for the allowable unit stress / and the required

    cross-sectional area Ashould be repeated.

    E x a m p l e 1.A circular pier o f 2,000-pound concrete, 6 feet high, isto carry a central load of 180,000 pounds. What is the required diameter,

    to the next larger inch?

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    ELEMENTS OF MASONRY DESIGN 11

    So l u t io n .-From Table I, the allowable unit stress is 500 lb. per sq.

    in., and the stress due to the weight of the pier is jp -X 6 X 1 4 4 = 6 lb. per

    sq. in. Then, the first trial area of the cross-section is taken as

    , P 180,000A= -r = - =364 sq. in.

    / 494 n

    V 364jjygg = 21.5, say 22 in. For this size, the6X12

    ratio of the height to the diameter is = 3.3, which is less than 4.

    Therefore, the diameter of 22 in. is satisfactory. Ans.

    Ex a mpl e 2.A pier of brick laid in portland-cement mortar is to

    carry a central load of 32,000 pounds. If the height of the pier is to be

    9 feet 6 inches and its cross-section is to be square or nearly square, what

    should be the dimensions of the cross-section?

    So l u t io n .First, the approximate cross-sectional area is determined

    by assuming that the allowable unit stress is 175 r r jX 9.5X120 = 175

    8 = 167 lb. per sq. in. Then,

    . P 32,000 lnoA = j = ~ - = lQ2 sq. in.

    h 114A 12 "X 1 6 " pier has an area of 192 sq. in., but for this size - = ^ - = 9.5

    and, by the formula of Art. 11,

    / = / i ( l . 2 5 - i D =175X ( l .2 5 -| jX 9 .5 ) = 136 lb. per sq. in.

    A more accurate value of the required area is

    . 32,000 ^ = T M --ir250sq- in-and a 1 2"X 16" pier is too small. A 16 "X 16" pier will obviously be

    hsatisfactory, as its area is 256 sq. in., and the ratio r will be reduced to

    114 -j jr = 7.1 and the tequired area will be much less than 250 sq. in. Hence,

    the pier should be 16 in. square. Ans.

    EXAMPLES FOR PRACTICE

    1. A pedestal of 2,000-pound concrete that is 3 feet high and 24 inches

    square in cross-section is required to support a central load of 280,000

    pounds in addition to its own weight, (a) What unit stress is produced?

    (5) Is the pier safe according to Table I? , f (a) 489 lb. per sq. in.

    1(6) Yes

    2. What superimposed central load can safely be placed on a 20-inch

    square pier of limestone ashlar laid in portland-cement mortar, if the

    height o f the pier is 12 feet? Ans. 172,400 lb.

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    12 ELEMENTS OF MASONRY DESIGN

    3. A rectangular pier of 2,000-pound concrete is to be 8 feet high and

    30 inches wide. What should be its other dimension if it has to support

    a central load of 500,000 pounds? Ans. 34 in.

    4. A square pier built of brick laid in cement-lime mortar is to carry

    a central load of 15,000 pounds. If the height of the pier is to be 8 feet

    8 inches, what should be the dimensions of its cross-section?

    Ans. 12 in. X 12 in.

    PIERS WITH ECCENTRIC VERTICAL LOADS

    17. Investigation for Unit Stress. A masonry pier is some

    times subjected to an eccentric load, and the stress on the pieris then not uniform. In Fig. 2 (a) is shown a part elevation,

    and in view (b) a cross-section, of a rectangular pier subjected

    to a load P that is eccentric in only one direction. As indi

    cated in view (b), the load acts along the center line that is

    parallel to the face AB of the

    pier but has an eccentricity e

    with respect to the center lineparallel to AD. The stress

    produced in the pier by such

    loading is the same that would

    be produced by an imaginary

    central load P and a bending

    moment Pe.

    a

    a2 ,

    a2

    F ig. 2

    If the dimensions of the pier section are band d,respectively,

    the compressive unit stress due to the imaginary central loadp

    would be This stress would be uniformly distributed over

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    ELEMENTS OF MASONRY DESIGN 13

    the section, as represented by the area mnopin view (a). The

    assumed bending moment Pe would produce flexural unit

    stresses varying at a uniform rate from a maximum compressive unit stress at the edge BCto a maximum tensile unit stress

    at the edge AD of the cross-section. These flexural unit

    stresses are represented by the trianglesfgoand hgpin view (a).

    Since the section modulus of a rectangle is fed2, the flexural

    unit stresses at the edges BCand AD are each equal to Pe-r-

    6PbA bd2= -n f- The total unit stress at any point in the section

    farP

    is the resultant of the uniformly distributed stress and the

    flexural unit stress at that point. Hence, the eccentric load

    P produces at the edge BC,which is nearer to the load, a maxi-

    Similarly, the minimum resultant stress which occurs at the

    edge AD farther from the load, is

    In these formulas/ = maximum unit stress, in pounds persquare inch, at edge of pier that is

    nearer the load and perpendicular to

    the direction of eccentricity;

    P = eccentric load, in pounds;

    b = dimension of pier section, in inches,

    measured at right angles to eccentricity

    of load;d = dimension of pier section, in inches,

    measured in direction of eccentricity;

    e = eccentricity of load, in inches;

    / ' = minimum unit stress, in pounds per

    square inch, at edge of pier that is

    farther from the load and perpendicular

    to the direction of eccentricity.

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    14 ELEMENTS OF MASONRY DESIGN

    If the value of / ' for a particular loading is positive, the stress

    throughout the pier is compressive, and only the stress / is of

    interest in considering the strength of the pier. However, iff is negative, the resultant stress at the edge of the section

    farther from the load is tensile and, since masonry is much

    stronger in compression than in tension, the stresses at both

    edges of the section are important.

    Ex a m p l e. A masonry pier that is 20 in. X 24 in. in cross-section

    supports a total resultant load, including its own weight, of 160,000

    pounds, which acts midway between the 24-inch faces and at a distance of

    9 inches from one of the 20-inch faces, or with an eccentricity of 3 inches

    measured in the direction of the 24-inch dimension. Compute the maxi

    mum and minimum unit stresses in the pier.

    S o l u t i o n . Since the eccentricity is parallel to the 24-inch dimension,

    d= 24 in. and 6 = 20 in. Also, P = 160,000 lb. and e= 3 in. Then, by for

    mula 1, the maximum unit stress is

    , P /, . Ge\ 160,000^ / , . 6X3\ _0 0 ., .

    f= Vd { 1 + d) = 20X24 X ( 1 + i r ) = 583 lb - per 0nly Sq- m-By formula 2, the minimum unit stress is

    160,000 / 6 X3\

    20 X24 X { 24 )= 83 lb. per sq. in.

    Ans.

    Ans.

    In this case, the value off is positive and, therefore, the minimum unit

    Stress is compressive.

    F i g. 3

    18. Under some conditions, the load on a pier may be

    eccentric in both directions, as indicated in Fig. 3 (a), where

    the rectangle ABCD represents the cross-section of a pier and

    the load P has an eccentricitye\ with respect to the center line

    parallel to the edge AD and an eccentricity e2 with respect to

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    ELEMENTS OF MASONRY DESIGN 15

    the center line parallel to AB. The loading in this case is

    equivalent to a central load P, a bending moment Pe1with

    respect to the center line parallel to the faceAD of the pier, and

    a bending moment Pezwith respect to the perpendicular centerline.

    The central load would cause a uniformly distributed com-

    Ppressive unit stress equal to . Because of the bending

    moment Pei, there is a compressive unit stress of -r-jr-at thebal

    edge BC and a tensile unit stress of equal amount at the edgeAD. Similarly, the bending moment Pe2produces a compres-

    sive unit stress of ,,2at the edge AB and a tensile unit stressdtr

    of like amount at the edge CD. The maximum resultant unit

    stress in the section evidently occurs at the comer B, where

    the stresses due to both bending moments are compressive.

    The value of this resultant unit stress is or

    in which / = maximum unit stress, in pounds per square inch,

    at corner of pier that is nearest to load;

    P = eccentric load, in pounds;

    5 = one dimension of pier cross-section, in inches;d = other dimension of pier cross-section, in inches;

    ei = eccentricity of load, in inches, measured in direc

    tion of dimension d;

    ei = eccentricity of load, in inches, measured in direc

    tion of dimension b.

    The minimum resultant unit stressf occurs at the corner

    A, where both bending moments produce tension, and thisstress may be computed by the formula

    E x a m p l e .A 30-inch square pier supports a total load of 200,000

    pounds applied 9 inches from one face and 14 inches from an adjacent

    face. Determine the maximum and minimum unit stresses in the pier.

    (1)

    (2)

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    16 ELEMENTS OF MASONRY DESIGN

    So l u t i o n. In formulas 1 and 2,P is 200,000 lb. and band dare each

    30 in. The distance from any face of the pier to the parallel center line

    of the cross-section is 15 in., and the eccentricities o f the load in directions

    parallel to the faces of the pier are el = 15 9 = 6 in. and es=15 14 = 1

    in. Therefore, the maximum unit stress is

    The minimum unit stress is

    P / 1_ 6 e ,_ 6 f?\ 200,000 / 6X 6 6X1\

    1 bd \ d b ) 30X3 0 X \ 30 30 /

    = 89 lb. per sq. in.

    and this stress is 89 lb. per sq. in., tension. Ans.

    19. Principle of Middle Third.Whenever the eccentricity

    ein formula 2, Art. 17, is less than the value of is less thano a

    unity and the minimum unit stressf is then positive. Con

    versely, when eis greater than the value of ^ is greater than

    unity and f is negative. Thus, where the load on a pier is

    eccentric in only one direction, the pier will be entirely in com

    pression if the eccentricity is less than and will be partly in

    d

    tension if the eccentricity is greater than A point that is atd ^

    a distance of 7-. from the center line of the cross-section is at theo

    edge of the middle third of the section, and the principle just

    developed may be expressed as follows:

    When a load on a rectangular pier is eccentric in only one

    direction and lies within the middle third of the cross-section, the

    stresses are entirely compressive; if the load is applied outside themiddle third, there is tension near the face of the pier that is

    farther from the load and perpendicular to the direction of the

    eccentricity.

    = 533 lb. per sq. in., compression. Ans.

    20. Kern. In case the load on a pier is eccentric in both

    directions, there will be no tension in the pier if the load lies

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    ELEMENTS OF MASONRY DESIGN 17

    within the so-called kern of the section, which is a certain area

    near the axis. For the rectangular section A BCD in Fig. 3

    (6), the kern is the shaded rhombusEFGH,

    whose vertexesE

    and Gare at the ends of the middle third of the center line that

    is parallel to the face AB,and whose vertexes FandH are at

    the ends of the middle third of the perpendicular center line.

    If the load acting on the section is applied at any point within

    the kern, the entire section will be in compression; but, if the

    load is applied outside the kern, there will be tension in some

    parts of the section.

    21. Limitation of Tensile Stress. The tensile strength of

    the masonry is usually neglected in the design of masonry

    members, such as piers, that are intended primarily to resist

    compressive stresses. Therefore, it is usually considered good

    practice to have the resultant load on a masonry pier lie within

    the kern of the cross-section.

    In the case of a rectangular pier carrying a load that is

    eccentric in only one direction, the load should preferably be

    applied within the middle third of the cross-section. When

    such a load is applied exactly at the edge of the middle third,

    the eccentricity e is equal to J d. If this value for eis substi

    tuted in formula 2, Art. 17, it is found that the minimum unit

    stress / ' is equal to zero; also, from formula 1, Art. 17, the

    maximum unit stress is

    Hence, the maximum unit stress for a load acting at the edge

    of the middle third is just twice as great as the stress ior an

    equal central load.

    22. Design of Eccentrically Loaded Pier.The usual procedure in the design of a masonry pier that is to carry an eccen

    tric load is to assume a probable section and then to investigate

    its suitability and, if necessary, to make the required changes

    in the assumed dimensions. If it is desired to avoid tension in

    the pier, the load should lie within the middle third of the

    section, and the dimension that is in the direction of the eccen

    tricity should not be less than six times the eccentricity. Experi

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    18 ELEMENTS OF MASONRY DESIGN

    ence in masonry design and familiarity with designs used under

    similar conditions are valuable aids in selecting the first section

    to be investigated. However, when information is not avail

    able as a guide, it is best to compute first the required area

    for a central load and to assume for the first investigation a

    section of somewhat larger area, as illustrated in the following

    examples.

    Ex a mpl e 1.A square pier o f limestone ashlar laid in portland-

    cement mortar is 12 feet high and is to support a superimposed load of

    200,000 pounds applied 4 inches from the axis of the pier and on a center

    line perpendicular to one face of the pier. Determine the required width,

    so that there will be no tension in the masonry.

    So l u t io n .As stated in Art. 13, the width of an ashlar pier should

    not be less than one-tenth of the height, or ~ X 1 2 = 1.2 ft., say 15 in.

    Also, to avoid tension in the masonry, the width should not be less than

    six times the eccentricity, or 6X 4 = 24 in.

    The allowable unit stress, exclusive of that due to the weight of the

    pier, is 500 j jX12X168 = 480 lb. per sq. in. and the required area

    for a central load of 200,000 lb. is

    A P

    f

    200,000

    486= 412 sq. in.

    For a load applied at the edge of the middle third of the section, the

    maximum unit stress is twice the average value; therefore, in the limiting

    case for no tension in the pier, the required area is 2X 412 = 824 sq. in.,which can be provided by a 29 "X 29" section. As the 29-in. width of this

    section is somewhat greater than the width of 24 in., for which the load

    would be applied at the edge of the middle third, the required area will

    be a little less than 824 sq. in. and a 28 "X 28" pier will be tried. From

    formula 1, Art. 17, the maximum unit stress for this section would be

    , f 6e\ 200,000 / 1 . 6X4\

    f ~b d ( 1 + j ) = T8X28 X ( 1 + ^ 8 - ) = 474 lb< per Sq- m-

    h 12X12Also, -r= jrs = 5.1, which is less than 6, and no reduction in the allow-b 28

    able unit stress of 486 lb. per sq. in. need be made. It will be found that

    a pier with a section 27 in. square is too small, and a 28-in. square pier

    would be used. Ans.

    Ex a m p l e 2.A pier of brick laid in cement-lime mortar is to be 16

    feet high and 32 inches wide. If it is to carry a vertical load of 60,000

    pounds applied 2 inches from its axis, the eccentricity being measured at

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    ELEMENTS OF MASONRY DESIGN 19

    right angles to the 32-inch dimension, what should be the other dimension,

    or thickness, of the pier?

    So l u t i o n.The reduced allowable unit stress in this case is 140r^

    X16X120 = 14013 = 127 lb. per sq. in. For a central load o f 60,000 lb.

    and a pier for which ^ is less than 6, the required cross-sectional area of

    the pier would be p

    A = 7 = ' X27~ = 472 sq. in.

    If 50 per cent is added as an allowance for the eccentricity of the load

    and the probable reduction in the allowable unit stress because the height

    may exceed six times the least width, the estimated area would be 1.5X472

    = 708 sq. in. The thickness corresponding to this area is 708-^32=22.1,

    and a tentative dimension of 24 in. will be tried. For this dimension,

    h 16X12^ = = 8, or more than 6; hence, the allowable unit stress should be

    reduced in accordance with the formula of Art. 11. Thus,

    / = / , ( l . 2 5 - i 0 =140X ( l . 2 5 - ^ X 8 ) =119 lb. per sq. in.

    and the safe unit stress, exclusive of the stress due to the weight of the

    pier, is 11913 = 106 lb. per sq. in. Also, by formula 1, Art. 17, in which

    P = 60,000 lb., 6 = 32 in., d = 24 in., and e = 2 in., the actual unit stress due

    to the superimposed load is

    , F / . , 6 e \ _ 60 ,0 00 ^ / , , 6 X 2 \

    * bd \1 + d ) 32X24X ( 1 + 24 / 117 lb- Per s

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    20 ELEMENTS OF MASONRY DESIGN

    MASONRY WALLS

    WALLS OF UNIFORM CROSS-SECTION

    MINIMUM ALLOWABLE THICKNESSES OF BUILDING WALLS

    23. Introduction. The thickness of a masonry wall

    should in any case be sufficient to resist safely the stresses dueto the dead and live loads on the structure. The exterior

    walls of buildings must also provide resistance to fire and must

    not be too thin in proportion to the height. Minimum allow

    able thicknesses of masonry walls under various conditions are

    specified by the building codes of cities and of organizations

    such as the United States Department of Commerce and the

    National Board of Fire Underwriters. The requirements ofthe various codes are fairly similar, although there are some

    notable differences. Under ordinary circumstances, the mini

    mum allowable thickness of a wall can be adopted with safety,

    but it may sometimes be necessary to use a greater thickness

    in order to bring the unit stresses below the permissible limits.

    The recommendations in the following articles are based

    largely on a report of the Building Code Committee of theDepartment of Commerce entitled Recommended Minimum

    Requirements for Masonry Wall Construction.

    24. Exterior and Party Walls in Skeleton Construction.

    From an engineering standpoint, buildings may be divided into

    two types, known as theskeleton typeand the wall-bearing type.

    In skeleton construction, the columns and the floors and roof

    form a self-sustaining framework, or skeleton, the floors andthe roof being supported by the columns; and the walls and

    other parts of the structure are supported by the skeleton.

    Thus, the outside walls serve merely to enclose the building,

    and are supported at each floor by beams running between

    columns. Where there is a party wall, which is a wall between

    two buildings and adapted for the joint use of both, it is like

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    ELEMENTS OF MASONRY DESIGN 21

    wise supported by beams and columns that are common to the

    two buildings. Exterior and party walls are generally of solid

    brickwork but, in buildings with reinforced-concrete skeletons,the enclosure walls are sometimes of reinforced concrete.

    Exterior walls of unreinforced masonry in skeleton construc

    tion should be at least 8 inches thick. In the case of a party

    wall, the minimum thickness should be 12inches.

    25. Bearing and Non-Bearing Walls in Wall-Bearing Con

    struction. In wall-bearing construction, the walls rest on

    suitable foundations, and the floors and roof are supportedeither entirely by the walls or by the walls and interior columns.

    The walls are usually of brick, but in buildings that are only

    one or two stories high, hollow blocks are often used in the

    walls. Party walls of brick masonry should be laid in cement

    mortar or cement-lime mortar. Wall-bearing construction is

    not recommended for buildings of more than ten or twelve

    stories.Even in wall-bearing construction, a distinction must be

    made between so-called bearing walls and non-bearing walls.

    A bearing wall is one that supports a vertical load in addition

    to its own weight. Thus, in dwellings, the floor and roof loads

    are generally carried to the side walls by closely-spaced wooden

    joists. Also, in structures such as armories and gymnasiums,

    the walls frequently support balconies and roof trusses. Nonbearing walls, which support only their own weight, are used

    along the ends of buildings. These walls run parallel to the

    floor joists and do not receive any load from the joists.

    26. Thickness of Exterior and Party Walls in Wall-Bearing

    Construction.Recommended minimum thicknesses for high

    exterior and party walls of masonry in buildings of the wall

    bearing type are indicated in Fig. 4. In view (a) is represented

    an outside bearing wall; in view (b), a party wall; and in view

    (c), an outside non-bearing wall. As shown in the illustration,

    the thickness of a bearing walleither outside or party

    should be not less than 12 inches for the uppermost 35 feet of

    its height and should be increased by 4 inches for each successive

    35 feet or fraction thereof measured downwards from the top

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    22 ELEMENTS OF MASONRY DESIGN

    of the wall. For a non-bearing wall, the thickness may be 4

    inches less than the minimum recommended value for a bearing

    wall, provided that it is not less than 12inches.The thickness of a masonry wall should not be less than one-

    twentieth of the height between successive floors or other

    substantial lateral supports, unless the wall is reinforced by

    F i g. 4

    cross-walls, piers, or buttresses at intervals not exceeding

    twenty times the thickness. Where an exterior bearing wall

    or a party wall is stiffened, at intervals of not more than 12feet, by cross-walls or by projections at least 2 feet deep, the

    thickness need be only 12 inches for the uppermost 70 feet of

    the height and should be increased by 4 inches for each succes

    sive 70 feet or fraction thereof.

    The preceding recommendations apply to most walls of solid

    masonry and, in general, also to walls of hollow masonry.

    However, the height of a hollow wall above the top of the

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    ELEMENTS OF MASONRY DESIGN 23

    foundation wall should never exceed 50 feet, and the thickness

    of such a wall should not be less than one-eighteenth of the

    vertical or horizontal distance between substantial lateral sup

    ports. Also, walls of rubble masonry should be 4 inchesthicker than similar walls of other classes of solid masonry and

    should never be less than 16 inches thick.

    Each change in the thickness of a wall should be made at a

    floor level and not between floors. Where a change in wall

    thickness would theoretically occur between floor levels, the

    greater thickness should be continued to the higher floor.

    27. Exterior bearing and non-bearing walls or party walls

    in wall-bearing construction may be only 8 inches thick under

    the following conditions: (1) When they are in the top story

    of a building not exceeding three stories or 40 feet in height or

    in a one-story commercial or industrial building, provided the

    unsupported height of the 8-inch wall does not exceed 12 feet

    and the roof beams are horizontal. (2) When they are in a

    one- or two-family dwelling and are either solid walls not more

    than 30 feet high or hollow walls not more than 20 feet high.

    If such a dwelling has a gable wall, which comes to a point at

    the roof, the portion within 5 feet of the peak need not be

    included in determining the height.

    28. Foundation Walls. The foundation walls support the

    vertical loads from the structure resting on them and usuallyalso resist lateral earth pressure. Thus, they generally act as

    both bearing and retaining walls. They must, therefore,

    possess adequate strength and stability and must be at least as

    thick as the walls they support.

    Foundation walls are usually of plain or reinforced concrete,

    stone, or brick, but sometimes they are of hollow masonry. A

    foundation wall of rubble stone should be not less than 18inches thick. If the wall is of concrete, brick, coursed stone,

    or hollow masonry, its thickness should be not less than 12

    inches. However, where the foundation walls are built in

    trenches and the material enclosed by them is not excavated

    to provide a basement, a minimum thickness of 8 inches may

    be used if the entire wall including the foundation wall is

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    24 ELEMENTS OF MASONRY DESIGN

    not over 30 feet high for solid masonry or 20 feet high for hollow

    masonry. Foundation walls of masonry should be laid in

    cement mortar. Also, all foundation walls should extend

    below the level of frost action.

    29. Fire Walls and Partitions.A fire wall is a wall that

    subdivides a building in order to restrict the spread of fire and

    that extends continuously from the foundation to and above

    the roof. Such walls should preferably be of solid brick

    masonry, laid in cement mortar or cement-lime mortar, or of

    reinforced concrete. When a fire wall is constructed of brick,

    the requirements in regard to minimum thickness are the same

    as those for party walls in wall-bearing construction, except

    that in residential buildings a brick fire wall may be 8 inches

    thick for the uppermost 20 feet of its height. Fire walls of

    hollow masonry, other than hollow brick walls, should be not

    less than 16 inches thick in any part, but a minimum thickness

    of 12 inches may be used for all such walls in a residentialbuilding or for hollow walls of brick in all buildings.

    Partitions may be used in the various stories of a building

    merely to subdivide the floor space. Often they are provided

    to restrict the spread of fire, and are then called fire partitions

    or fire division walls. The thickness of fire partitions of solid

    brick should not be less than 8inches. If such partitions are

    of hollow masonry, they should never be less than 12 inchesthick. In buildings used for heavy manufacturing, the mini

    mum thickness of fire partitions should be 12inches if of hollow

    brick construction and 16 inches if of other types of hollow

    masonry.

    A partition that serves as a bearing wall, but not as a fire

    division wall, should have a thickness of at least one-eighteenth

    of the height between floors or floor beams. Non-bearing

    partitions that do not serve as fire division walls are usually

    made of hollow masonry. The thickness, exclusive of plaster,

    should be not less than 2 inches for an unsupported height up

    to 8feet, 3 inches for a height of 12 feet, 4 inches for a height

    of 15 feet, 6 inches for a height of 20 feet, and 8 inches for a

    height of 25 feet.

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    ELEMENTS OP MASONRY DESIGN 25

    30. Parapets. Exterior walls, party walls, and fire walls

    of masonry should be carried above the roof wherever the roof

    is not of fireproof construction and the building is within about

    50 feet of other buildings. The portion of the wall projectingabove the roof is known as a parapet. In buildings in which

    8-inch walls are permitted, the parapet should be at least 8

    inches thick and 2 feet high. In other buildings, the parapet

    should be not less than 12 inches thick and 3 feet high.

    INVESTIGATION AND DESIGN

    Roof400

    600

    600% jeL

    600* -j / g f

    6,080

    600 -c

    3,ZOO

    31. Walls of Uniform Section With Uniform Vertical Loads.If masonry walls are built in conformity with the minimum

    requirements specified in

    the preceding articles, the

    maximum compressive unit

    stresses produced by the

    actual loads will usually be

    well within the allowablelimits. However, in some

    cases, it may be necessary

    to investigate the stresses

    developed in a wall or to

    design a wall to withstand

    a certain loading.

    The simplest type of wall

    is one that is of uniform

    cross-section and carries

    uniformly-distributed loads.

    Since all portions of the

    wall are then alike, a foot

    length of the wall is usually

    considered in investigation

    or design. In solving a

    particular problem, it is first

    necessary to determine the amount and position of the resultant

    load and then to proceed as described for a pier.

    In order that a wall may be considered safe, the unit stress

    at any point must not exceed the allowable value for the kind

    t

    !6

    0>)

    F i g. 5

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    26 ELEMENTS OF MASONRY DESIGN

    of masonry used in the wall. Also, if tension in the masonry

    is not permitted, the resultant of the loads must lie within the

    middle third of the wall. For the purpose of investigation or

    design, the load from closely spaced joists may be assumed

    to be uniformly distributed.

    Ex a mp l e. In Fig. 5 (a) is shown a proposed section of an outside

    bearing wall of a dwelling. The wall is to be of brick laid in portland-

    cement'mortar and is to support its own weight and joists from five floors

    and a roof; the basement floor is to rest directly on the soil. The load

    per linear foot from each floor, which may be considered uniform for the

    entire length of the wall, is 600 pounds, and from the roof 400 pounds.

    Each of these loads is applied 4 inches from the inside face of the wall.If the wind and earth pressures are disregarded, is the wall thick enough

    just above the footing?

    So l u t io n . In this case, a linear foot of wall is considered. It is

    necessary first to find the weight of the various parts of the wall and then

    to determine the amount and the line of action of the resultant of all the

    loads. Since the brickwork weighs 120 lb. per cu. ft., the weights of the

    parts of the wall per lin. ft. are as follows;

    1912" wall, 2 7 X ^ X 1 2 0 = 3,240 lb.

    16" wall, 38X j ^ X 120 = 6,080 lb

    20" wall, 16 xf^ X 12 0 = 3,200 lb.

    The positions of the loads acting on the wall are shown in Fig. 5 (6).

    The resultant load and its distance from the outside face o f the 20-in. wall

    are computed in the following manner:

    LoadWeight, Arm, Moment,

    in Lb. in In. in In.-Lb.

    R oo f..................................... 400 8 3,200

    5th floor.............................. 600 8 4,800

    12" wall............................... 3,240 6 19,440

    4th, 3d, 2d floors.............. 1,800 12 21,600

    16" wall.............................. 6,080 8 48,640

    1st floor..............................

    600 16 9,600

    20" w a ll ............................. 3,200 10 32,000

    Total........................... 15,920 139,280

    Hence, the resultant load, which amounts to 15,920 lb., acts at a distance

    from the outside face of the wall equal to 139,280+15,920 = 8.75 in. The

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    ELEMENTS OF MASONRY DESIGN 27

    20eccentricity of the load is 8.75 = 1.25 in. and by formula 1, Art. 17,

    the maximum unit pressure is

    15,920 / 6 X 1 .25\

    1 2 X2 0 * \ + 20 )

    = 91.2 lb. per sq. in.

    This is well below the allowable value of 175 lb. per sq. in., but the thick

    nesses of the wall cannot be reduced because they are the smallest that

    are permitted by the requirements in Fig. 4 (a).

    32. Effect of Lateral Thrust.When a wall is subjected

    to lateral thrust, as from wind or earth pressure, the resultant

    load on the wall is inclined. In this case, it is most convenient

    to determine first the amount and the line of action of the

    resultant of the vertical loads only and

    then to combine this resultant with

    the horizontal or inclined force repre

    senting the lateral pressure. The

    resultant of the vertical forces is usu

    ally found most easily by calculation,

    but the graphic method is convenientfor locating the point where the resul

    tant of all the forces cuts the base of

    the wall. However, the horizontal

    distance from any point on the base

    to the resultant may also be found by

    dividing the algebraic sum of the

    moments of all the forces about that point by the vertical

    component of the resultant.

    When the resultant force acting on a wall is inclined, the

    horizontal component tends to overturn the wall and to cause

    the upper part of the wall to slide on the lower part, whereas

    the vertical component resists overturning and sliding. The

    conditions are indicated diagrammatically in Fig. 6, in which

    Pv represents the vertical component of the resultant and Ph

    represents the horizontal component. The overturning moment

    about the edge a of the base of the wall is PhXab, and the

    resisting moment isPvXac. If the resisting moment is greater

    than the overturning moment, the wall is stable against over

    turning; on the other hand, if the overturning moment exceeds

    F i g. 6

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    28 ELEMENTS OF MASONRY DESIGN

    the resisting moment, the wall is unstable. However, the

    factor of safety against overturning should preferably be at

    least 2 ; that is, the quotient obtained by dividing the resisting

    moment by the overturning moment should not be less than 2.

    33. If a building wall were designed so that the vertical

    loads acting on it would provide sufficient resistance to over

    turning by wind and earth pressure, an excessive thickness of

    wall would be required because the arm of the horizontal wind

    pressure about the base of the wall is much greater than the

    arm of the vertical load about the outer edge of the base.However, considerable lateral resistance to wind pressure is

    furnished by the floors of the building, and it is customary to

    make allowance for this resistance in designing the wall. Since

    it is not possible to estimate even roughly the amount of the

    resistance supplied by a particular floor, the required thickness

    of the wall must be based on experience and empirical rules.

    It may be taken for granted that exterior walls built in accordance with the requirements in Arts. 23 to 28, inclusive, will be

    stable against overturning by external lateral pressure.

    34. A wall will not slide if the ratio of the horizontal com

    ponent of the resultant force acting on the wall to the vertical

    component does not exceed the coefficient of friction for two

    blocks of the material of which the wall is composed. The

    value of this coefficient for any kind of masonry used in a wallmay be taken as 0.65. However, the factor of safety against

    sliding should be about 1.5. Thus, if the product of the verti

    cal component of the resultant force and the coefficient of

    friction is divided by the horizontal component of the resultant,

    the quotient should be at least 1.5. Even if the lateral resist

    ance of the floors is neglected, a building wall that meets the

    minimum requirements for stability against overturning willbe amply safe against sliding.

    35. Distribution of Concentrated Loads.Loads are often

    carried to walls by beams, girders, or trusses spaced relatively

    far apart. Such loads are gradually distributed over the

    masonry below, but the pressure directly under them is much

    greater than elsewhere. Where the portion of the bottom of

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    ELEMENTS OF MASONRY DESIGN 29

    the beam or trass which bears on the wall is so small that the

    unit pressure on the masonry would exceed the safe strength

    of the material, a steel bearing plate must be provided under

    the member to spread the load over a larger area of masonry.

    In the investigation or design of a wall of

    uniform cross-section that carries concen

    trated loads, it is necessary to consider a

    length of wall equal to the distance between

    loads, but otherwise the procedure is similar

    to that explained for uniform loads.

    Ex a mpl e.A section through a proposed brick

    wall for a storage warehouse is shown in Pig. 7.

    The floor beams and roof beams are spaced 6 feet

    apart horizontally; the load from each roof beam is

    4,800 pounds and is assumed to be applied at a dis

    tance of 3 inches from the inside face of the wall;

    the load from each beam of the sixth, fifth, fourth,

    third, and second floors is 18,000 pounds and is

    applied 4 inches from the inside face of the wall;

    and the load from each first-floor beam is 20,000

    pounds and is applied 4 inches from the inside face

    of the wall. What is the maximum unit pressure in

    the wall just above the footing, for the vertical

    loads alone?

    So l u t io n .T he calculations for determining

    the resultant load for a 6-ft. length of wall and its '

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    30 ELEMENTS OF MASONRY DESIGN

    The distance from the outside face of the 24-in. wall to the line o f action o f

    the resultant load is 2,364,200-5-203,600 = 11.6 in., and the distance from

    24the center o f the base of that wall to the resultant load is -jp 11.6 = 0.4

    in. Hence, by formula 1, Art. 17, the maximum unit pressure is

    203,600 w / 6X0.4\

    72 X24 X l + 24 )= 130 lb. per sq. in. Ans.

    This is well below the usual allowable value of 175 lb. per sq. in.

    EXAMPLES FOR PRACTICE

    1. An exterior bearing wall in an apartment house is of brickwork

    and has a cross-section similar to the upper 121 feet of the wall shown in

    Fig. 4 (a). The 12-inch, 16-inch, and 20-inch thicknesses each extend

    for a height of 35 feet, as in the illustration, and the height of the 24-inch

    portion is 16 feet. The load from the top tier of joists is treated as a

    uniform load of 500 pounds per linear foot, and that from each of the lower

    tiers of joists is a uniform load of 800 pounds per linear foot. The loads

    from the three upper tiers of joists are applied 4 inches from the inside

    face of the 12-inch portion of the wall; the loads from the next three tiers

    are applied 4 inches from the inside face of the 16-inch portion; the loadsfrom the next three tiers, 4 inches from the inside face of the 20-inch

    portion; and the load from one tier, 4 inches from the inside face of the

    24-inch portion. What is the distance from the outside face of the wall

    to the line of action of the resultant of the vertical loads acting on the

    wall above the base of the 24-inch portion? Ans. 10.1 in.

    2. Compute the maximum unit pressure in the wall of the preceding

    example at the base of the 24-inch portion . Ans. 145 lb. per sq. in.

    WALLS WITH PROJECTIONS

    TYPES OF PROJECTIONS

    36. Pilasters.When a concentrated load is applied to a

    masonry wall, the thickness of the wall is often increased for

    a short distance on each side of the load, as shown in the plan

    in Fig. 8 at a. If the load is vertical, the purpose of the additional masonry is merely to increase the bearing area of the

    wall directly under the load. These projections, which are

    called pilasters, may be placed on the inside of the wall, on the

    outside, or on both the inside and outside of the wall at each

    load. Brick or stone pilasters should be well bonded to the

    wall so that all the masonry will act as a unit in supporting the

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    ELEMENTS OF MASONRY DESIGN 31

    load. The width b of a pilaster should be between one-sixth

    and one-third of its length c.

    A pilaster and the part of the wall opposite the pilaster are

    assumed to act together in supporting the concen

    trated load. Thus, in the illustration, the pilaster a

    and the portion of the wall between the dotted lines

    are treated as a unit in computing the unit stress

    produced by a given load or in determining the

    dimensions band cthat are required for the support

    of a certain load. The method of procedure in

    either investigation or design is similar to that for a

    masonry pier.

    37. Buttresses. When a wall is required to sustain a

    horizontal or an inclined load, such as the reaction of a roof

    truss exposed to the wind, a heavy masonry projection is

    provided to help prevent the wall from overturning. Such a

    projection is usually located on the side of the wall toward

    which the horizontal component of the load acts. The pro

    jection is then subjected to compressive stress and is known as

    a buttress. In order that buttresses will act in unison with the

    rest of the wall, they must be well bonded into the wall.

    38. Counterforts.When a projection that is provided to

    help resist a horizontal or an inclined load is placed on the side

    of the wall away from which the horizontal component of theload acts, the masonry in the projection is subjected to tension.

    The projection is then called a counterfort. Since plain

    masonry is very weak in tension, masonry counterforts must

    be reinforced with steel.

    STABILITY OF BUTTRESSED WALLS

    39. Loads on Buttressed Walls. In Fig. 9 is shown a verti

    cal section through a gymnasium, in which the steel roof

    trusses rest upon masonry walls. Opposite each truss the

    walls a and b are provided with buttresses c and

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    32 ELEMENTS OF MASONRY DESIGN

    is subjected to a vertical load from the truss and also to a

    horizontal thrust from the wind load on the truss. The wind

    also exerts a horizontal pressure on the walls, acting on thewall awhen it is blowing from the left and on the wall bwhen

    it is blowing from the right. Each buttress carries, in addition

    to its own weight and the roof load, a vertical load from the

    spectators gallery and from each floor.

    In order to determine the stability of the walls and but

    tresses, it is necessary to consider several conditions. As the

    wind may blow against either side, two independent sets of com

    putations must be made. First, it should be assumed that

    the wind blows from the right-hand side. The reactions from

    both the dead loads and the vertical live loads on the floors

    tend to resist overturning, but the live loads do not always

    act and are disregarded in determining the location of theresultant of all loads acting on the wall and buttress. How

    ever, in determining the maximum compressive unit stress at

    the bottom of the buttress, the reactions from the maximum

    live loads are included. After both walls a and b have been

    investigated with the wind blowing from the right, other sets

    of computations are made on the assumption that the wind is

    blowing from the left.

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    ELEMENTS OF MASONRY DESIGN 33

    40. Investigation of Walls With Buttresses.In the investi

    gation of the stability of a buttressed wall, it is customary to

    assume that the buttress and the portion of the wall directly

    opposite the buttress act as a unit, and to neglect entirely any

    resistance to overturning, sliding, or stress that may be fur

    nished by the remainder of the wall. The problem may be

    solved entirely by calculation, but it is usually convenient to

    adopt the following method, which is partly graphic.

    First, a cross-section of the wall and a buttress is drawn to

    a convenient scale, the weight of the masonry resisting over

    turning is calculated, and the center of gravity of that mass of

    masonry is located. On the cross-section are located accu

    rately the lines of action of the weight of the masonry, the

    reaction from the roof truss, and any other forces that act on

    the portion of the masonry under consideration. The position,

    in the cross-section, of the line of action of the resultant force

    acting on the masonry is then determined by any suitable

    graphic method. If this resultant passes well within the base

    of the section, the structure will be safe against overturning.

    However, in order to avoid tension in the masonry, the resultant

    force should cut the base of the section inside the middle third.

    The resistance to sliding and to crushing of the masonry

    should also be investigated. To determine the factor of safety

    against sliding, the product of the vertical component of the

    resultant force and the coefficient of friction for the masonryis divided by the horizontal component of the resultant force.

    For safety against crushing, the maximum pressure, as deter

    mined by formula 1, Art. 17, must not be greater than the

    allowable value for the masonry.

    Where the buttress and wall increase in thickness toward the

    bottom, and the floor loads are applied at various heights, it

    is often necessary to investigate the safety of the wall at eachchange in thickness, as well as at the bottom. In investigating

    the safety of the wall at any level, only the forces applied to

    the wall above that level are considered.

    E x a m p l e .-In Fig. 10 (a) is shown an enlarged section through the

    wall aand a buttress cin Fig. 9. The wall and buttress are of limestone

    ashlar, and the width of the buttress, measured parallel to the wall, is

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    34 ELEMENTS OF MASONRY DESIGN

    F ig. 10

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    ELEMENTS OF MASONRY DESIGN 35

    4 feet below point p , Fig. 10 (a), and 3 feet above that point. The wind

    is assumed to be blowing from the right, and the truss reaction for the

    combined dead and wind loads has a vertical component of 54,000 pounds

    and a horizontal component of 5,500 pounds. The dead load from the

    gallery is carried almost entirely by the. truss, and the amount transmitted

    directly to the wall may be neglected. The wall carries a dead load of

    19,000 pounds from the first floor and an equal load from the locker-room

    floor, each of these loads being applied 8inches from the inside face of the

    wall. The load on the basement floor is carried directly by the soil. Find

    the distance from the outside face of the buttress to the point where the

    resultant load cuts (a) the top of the footing and (6) the section x-x at the

    first-floor line.

    So l u t i o n.(a) In order to determine the weight of the masonry and

    the position of the center of gravity, the cross-section may be imagined

    to be made up of the divisions numbered 1, 2, 3, 4, 5, 6, 7, 8, and 9 in Fig.

    10 (a). In this case, the width of the masonry under consideration is not

    uniform for the entire height of the buttress, this width being 4 ft. below

    point p and 3 ft. above that point. Therefore, in locating the center of

    gravity, it is necessary to use the volumes of masonry in the divisions and

    not the areas. These volumes, their respective arms from the inside faceof the lower portion of the wall, and the moments about that face are as

    follows:

    Division Volume, in Cu. Ft. Arm, in Ft. Moment

    1 1.5X6.75X3 = 30.4 2 61

    2 1X2.25X3.5X3 = 11.8 3.5 41

    3 0.25X2X3 1.5 2.63 4

    4 2X 7.5X 3 45.0 1.5 68

    5 2.5X8X 3 60.0 3.75 2256 2.5X13X3 97.5 1.25 122

    7 4X10.5X3 126.0 4.5 567

    8 6.5X2X3 39.0 3.25 127

    9 7X23.5X 4 658.0 3.5 2,303

    1,069.2, say 3,518, say

    1,070 3,520

    If the masonry is assumed to weigh 168 lb. per cu. ft., the total weight

    of the masonry is 1,070X168 = 179,800 lb. The distance from the insideface of the wall to the center of gravity o f the wall and buttress is 3,520-f-

    1,070 = 3.28 ft., or 3 ft. 3 in.

    The forces acting on the buttress above the footing are shown in Fig.

    10 (a). In order to present clearly the graphic method of locating the line

    of action of the resultant of these loads, the outline of the cross-section

    is here redrawn in view (5), but in practice it would not be necessary to

    redraw the section. The first step is to locate the point a. where the

    reaction from the truss is applied, and to establish graphically the line of

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    36 ELEMENTS OF MASONRY DESIGN

    action ab of the resultant of the two components of that reaction. This

    is done by laying off, to some convenient scale, the length ac vertically

    downwards to represent 54,000 lb. and the length cb horizontally toward

    the left to represent 5,500 lb., and then joining aand bby a straight line.

    The next step is to locate the line of action of the resultant deo f the truss

    reaction and the vertical loads at the first floor and the locker-room floor.

    The line abis prolonged upwards to intersect at d the vertical line repre

    senting the common line of action of the two floor loads. The required

    line of action de is determined by laying off from d the vertical distance

    dfto represent the total load of 38,000 lb. from the two floors, making the

    inclined distancef e parallel and equal to ab,and connecting dand eby a

    straight line. The last step is to draw a vertical line at a distance o f 3.28ft. from the face of the wall to represent the line of action of the entire

    weight of the masonry, which is 179,800 lb., and to extend the line de

    until it intersects this vertical line of action at g. The final resultant gh

    of all the forces is determined by making the vertical distance giequal to

    179,800 lb., making illequal and parallel to de,and then drawing the line

    from gto h. The resultant ghcuts the base of the buttress at a distance

    of 3 ft. 4J in. from the outside face of the buttress, whereas the edge of

    the middle third is 1 x 7 ' 0 " = 2 ft. 4 in. from that face. Ans.

    (b) In the investigation for the section x-x, Fig. 10 (a), only divisions

    1 to 7, inclusive, of the cross-section are included in determining the weight

    of masonry that resists the truss reaction. The volume of this part of

    the wall is 372.2, or say 372, cu. ft. and the sum of the moments about the

    inside face of the wall is 1,088. Hence, the weight of the masonry

    is 372X168 = 62,500 lb., and the distance from the inside face of the wall

    to the center of gravity is 1,088-r-372 = 2.92 ft., or 2 ft. 11 in.

    The resultant of the truss reaction and the weight of the masonry,which are the only forces acting above the first floor, is then located as in

    Fig. 10 (c). The resultant abof the components of the truss reaction is

    determined as in view (b). It is then prolonged to intersect the vertical

    line of action of the weight of the masonry at j ; and the resultant jk of

    the weight of the masonry and the truss reaction is determined by laying

    off j l to represent the weight of 62,500 lb., making Ik parallel and equal

    to ab,and joining the pointsj and k. This final resultant cuts the section

    x-xat m. The distance from the outside face of the buttress to the intersection point m is 2ft. 11| in., whereas the edge of the middle third is at

    a distance of J X6' 6" = 2 ft. 2 in. from that outside face. Ans.

    41. Design of Buttressed Walls. The procedure in design

    ing a buttressed wall consists in assuming a cross-section for

    the wall and buttress, and investigating its stability against

    overturning and sliding. Usually, it will be unnecessary to

    compute the crushing stress, but under heavy loads that stress

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    ELEMENTS OF MASONRY DESIGN 37

    must also be investigated. In the selection of the trial section,

    the required architectural effect will usually govern, but past

    experience and good judgment are frequently helpful. If the

    trial section is not thick enough, as indicated by the fact thatthe resultant of the forces acting on the wall passes outside the

    middle third of the base or the maximum unit pressure exceeds

    the allowable value, the wall or buttress should be made

    heavier and the new section should be investigated. In case

    the resultant lies quite near the center of the wall, and the unit

    pressure is much lower than the allowable value, it is advis

    able to reduce the size of the wall in order to lower the cost.Several sections may have to be tried and investigated before

    the final design is adopted. Thus, in the case of the section

    shown in Fig. 10 (a) and investigated in the example of the

    preceding article, it is found that the resultant of the forces

    acting on the masonry cuts the base of the section very close

    to the center, and a smaller buttress would be tried.

    EXAMPLE FOR PRACTICE

    The buttress shown in section in Fig. 10 (a) and considered in the

    example of Art. 40 is altered in the following manner: The thickness of

    division 7 is reduced to 3 feet, the thickness of division 8 is made 5 feet 6

    inches, and the thickness of division 9 is made 6 feet. Determine the

    distance from the outside face of the buttress to the point where the

    resultant of all the forces cuts the top of the footing of the new section.

    Ans. 2 ft. 7% in.

    WALLS WITH OPENINGS

    42. Distribution of Pressure. When a wall contains an

    opening, as for a window or a door, the weight of the masonry

    over the opening and any concentrated or uniform load which

    may be applied to that masonry must be carried by the part

    of the wall on each side of the opening. Usually, the load

    from the masonry over an opening is transmitted to the masonry

    alongside the opening by a beam, called a lintel, or by an

    arch. Hence, when a wall contains openings, the unit pressure

    at a certain level in a portion of the wall alongside an opening

    is greater than the pressure at a similar level in a solid wall of

    the same material and thickness.

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    38 ELEMENTS OF MASONRY DESIGN

    The masonry alongside an opening may be treated as a pier.

    The load on such a pier consists of the weight of the masonry

    directly above it, the weight of the masonry above half of eachadjacent opening, and any concentrated or uniform loads that

    may be applied to the masonry whose weight comes on the pier.

    (b)F i g. XI

    Ex a mp l e. In Fig. 11 (a) and (b) is shown part of the front wall of a

    factory building which is built of brick laid in portland-cement mortar.

    The wall supports, in addition to its own weight, a uniform load of 1,000

    pounds per linear foot from each floor and 300 pounds per linear foot from

    the roof. What is the maximum unit pressure on the masonry?

    So l u t io n . It is evident that the greatest unit pressure is produced

    in any pier between two windows and at the level z-z,which is at the bot

    toms of the windows in the first story. The load on one of these piersmay be taken as the sum of the weight of the masonry between the sections

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    ELEMENTS OF MASONRY DESIGN 39

    x-x and y-y, which weight may be assumed to be centrally applied, and

    the roof and floor loads between the same sections. The volume of the

    masonry above the levelz-zis as follows:

    If the brickwork is assumed to weigh 120 lb. per cu. ft., the weight of the

    masonry between the sections x-x and y-y is 491.3X120 = 58,960 lb.Since the roof load is 300 lb. per lin. ft. of wall, the total roof load

    between sections x-x and y-y is 300 X8.5 = 2,550 lb. Also, the total load

    from the fifth, fourth, third, and second floors is 1,000 X8.5 X 4 = 34,000

    ]b. The total load on the pier at the level z-zis

    As this load is assumed to be centrally applied to the pier, the maximum

    unit pressure may be found by formula 2, Art. 14. In this case,P = 95,510

    lb., 6= 4.5 ft. or 54 in., and d = 20 in., and the required pressure is

    43. Arrangement of Openings.When many openings are

    to be provided in a masonry wall, their relative positions

    should be determined by taking into consideration not only

    convenience and appearance, but also the effect of the openings

    on the strength of the wall. Walls with openings are morelikely to be cracked than solid walls, because of the fact that

    the unit pressure on the mortar is not uniform at all points at

    the same level. Therefore, special precautions should be

    taken to have the parts of the wall well bonded. Also, when

    the combined width of the openings exceeds one-third of the

    total length of the wall, the thickness of the wall between

    openings is increased by means of pilasters or buttresses.Whenever possible, the window openings in the different

    stories should be placed directly over one another. If it is

    absolutely necessary to place an opening under a pier, rigidity

    should be attained by the use of a heavy steel beam over the

    opening; the beam helps greatly to prevent the masonry from

    cracking just above the opening.

    Total................... 491.3 cu. ft.

    58,960+2,550+34,000 = 95,510 lb.

    P 95,510

    J bd 54X20= 88.4 lb. per sq. in. Ans.

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    40 ELEMENTS OF MASONRY DESIGN

    MASONRY BEAMS

    GENERAL FORMULAS

    44. Usual Types of Masonry Beams.A masonry beam is

    practically always either a single block of stone or a plain-

    concrete member. Since neither stone nor plain concrete isable to resist shocks, masonry beams should not be used for

    supporting live loads. In fact,

    the use of masonry beams is

    usually confined to the construc

    tion of corbels and lintels. A

    corbel is a short cantilever beam

    that is partly embedded in a wall

    and projects beyond the face of

    the wall below to provide support

    for an eccentric load, such as the

    load from an overhanging wall

    for a bay window or from the

    end of a beam, girder, truss, orarch. In Fig. 12, the stone

    corbel a supports the end of the

    beam b. A masonry lintel may

    be used over an opening where the span is short and the load

    is light. A stone lintel over a window is shown in Fig. 13.

    Masonry beams are almost always rectangular in cross-

    section. However, the exposed end of a corbel is frequentlymade ornamental for the sake of appearance. When a beam

    is of stratified stone, it should be set with the layers vertical

    or on edge, as indicated in Fig. 13 at a.

    45. Formulas for Investigation of Rectangular Beams.

    For the usual masonry beams, which are rectangular in cross-

    section at the points of maximum shear and maximum bendingmoment, it is simply necessary to apply the fundamental

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    ELEMENTS OF MASONRY DESIGN 41

    formulas for rectangular beams. Thus, if bdenotes the width

    and d the depth of the cross-section, both expressed in inches,

    bd?

    the section modulus, in inches3, is S = . Also, if / i represents

    the allowable flexural unit stress, in pounds per square inch,

    the resisting moment Mi of the section, in inch-pounds, may

    be found by the flexure formulaMx=fiS or

    Mi = (1)

    When it is required to find the load that can be carried

    safely by a given masonry beam, the first step is to compute

    the allowable bending moment Mi by applying formula 1.

    Then the expression for the bending moment in terms of the

    unknown load is equated to the allowable bending moment,

    and the allowable load is calculated by solving that equation.

    The shearing unit stress for the loading that develops the

    safe resisting moment of the beam will generally be well below

    the allowable value. However, in case there is doubt con

    cerning the shearing strength of the beam, the maximum

    shearing unit stress should be calculated by the formula

    3 V

    V 2 bd (2)

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    42 ELEMENTS OF MASONRY DESIGN

    in which v = shearing unit stress, in pounds per square inch;

    V=maximum shear, in pounds.

    When the value of v that is found by formula 2 is less than

    the allowable shearing unit stress vu the load determined bythe bending moment is satisfactory. However, if that value

    of v is greater than the safe stress vuthe safe load is calculated

    as follows: First, the allowable total shear Fi is found by the

    formula

    Fi= vibd (3)

    Then, the expression for the shear in terms of the unknown

    load is equated to the allowable shear, and the required load

    is determined by solving the equation thus obtained.

    Ex a mp l e . What uniformly distributed load, in addition to its own

    weight, can be safely carried by a granite beam that is 8inches wide and

    11inches deep and is simply supported on a span of S feet?

    So l u t i o n . From Table II, the allowable flexural unit stressfi is 150

    lb. per sq. in. Then, by formula 1, the allowable bending moment is

    = 1)0X | X .11L 24 ,200 in.-lb.6 6

    The bending moment due to a uniform load of tolb. per ft. on a span lo f

    5 ft. iswP t oX 52 25 to,, ,, . ,,

    M = -g - = g = g - ft.- lb., or 37.5 tom.-lb.

    Then, 37.5 to= 24,200

    and to= 645 lb. per ft.

    From Table I, granite weighs 168 lb. per cu. ft. Hence, the weight

    8X11of the beam itself is X 168 = 103 lb. per ft., and the allowable super

    imposed load is 645 103 = 542 lb. per ft.

    The maximum shear is V=\wl = JX645X 5 = 1,613 lb. and the shear

    ing unit stress is, by formula 2,

    3 V 3 1,613

    v ~ 2 M = 2X 8 x n =27 '5 lb- per Sq- ln

    which is much below the allowable value of 200 lb. per sq. in. Hence,

    the safe superimposed load is 542 lb. per ft. Ans.

    46. Sometimes, it is desired to determine whether a given

    beam of width b and depth d can safely support a specified

    loading. In such a case, the first step is to compute the maxi-

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    ELEMENTS OF MASONRY DESIGN 43

    mum bending moment Mand the maximum shear Vthat will

    be produced by the load. Then, the maximum flexural unit

    stress / may be found by the formula

    and the maximum shearing unit stress vmay be calculated by

    formula 2 of the preceding article. The beam is safe if the

    values of / and vthus obtained are less than the allowable unit

    stresses in flexure and shear, respectively.

    47. Formulas for Design of Rectangular Beams. In

    designing a beam to carry a specified load, the first step is to

    compute the maximum bending moment M. When a masonry

    beam is used, the width bis generally fixed by the type of con

    struction, and the allowable flexural unit stress /i is specified.

    Then, the required depth dmay be found by the formula

    When the shearing strength of the beam is in doubt, it

    should be investigated by computing the maximum shear V,

    substituting the computed value in formula 2, Art. 45, andcomparing the shearing unit stress v thus found with the

    allowable shearing unit stress ?>i. If v is less than vu the pre

    viously computed value of d may be adopted. On the other

    hand, if v exceeds vu a larger beam is needed. The required

    depth may then be found by the formula

    Ex a m p l e . A sandstone beam 12 inches wide is to be subjected to a

    bending moment of 5,000 inch-pounds. What depth is required to resist

    this bending moment?

    So l u t io n . Here, M=5,000 in.-lb., /i = 75 lb. per sq. in., and 6 = 12

    in. Then, by formula 1,

    (1)

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    44 ELEMENTS OF MASONRY DESIGN

    CORBELS

    48. Forces Acting on Corbel.The corbel a, in Fig. 12,

    serves to support the load P from the beam b. The overturn

    ing of the corbel is prevented by the weight Wof the masonry

    above it. Ordinarily, this weight may be assumed to be con

    centrated at the center of the wall. The downward forces P

    and Ware balanced by the upward reaction R,which is equal

    and opposite to the resultant of P and W. In order to avoid

    tension in the bed joint between the under surface of the cor

    bel and the wall, the load W should be such that the reaction

    Rwill lie within the middle third of the joint. Since the face

    of the wall is liable to spall directly beneath the corbel, it is

    customary to assume that the effective edge of the joint is \

    inch from the face of the wall, as ind