drawing/part number revision · 2017. 8. 22. · 5 12 asme b18.21.1 - 3/8 regular helical spring...

DETAIL ASCALE 1 : 4

DETAIL B4X

SCALE 1 : 4INSTALL WITH GAP BETWEEN SHIELDS

CENTERED OVER BELLLOW, USE 2 CLAMPS

DETAIL C7X

SCALE 1 : 41 PIECE DESIGN

INSTALL WITH .125 GAP BETWEEN SHIELD AND FLANGE, INSTALL CLAMPS TO PHOTON SHUTTER FLANGE TO PREVENT

SHIELD FROM CONTACTING BELLOWS DURING ACTUATION

SECTION D-DSCALE 1 : 4

A

EXIT CHM SUBASSY, S6 EVEN AND ODDSR-VA-CHM-6310-01137 BELLOWS, WELD, 6.00 CF X 6.00 NOM LENGTHSR-VA-BLW-0003236Aluminum, CORRUGATEDBELLOWS SHIELD, 4.75" LONGSR-FE-SHLD-0002-02235Aluminum, CORRUGATEDBELLOWS SHIELD, 9.00 lg.SR-FE-SHLD-0001-11934 TABLE ASSEMBLY, SLIT-STAGESR-FE-3PW-SLT-2000133Aluminum, CORRUGATEDBELLOWS SHIELD, 3.86 lg.SR-FE-3PW-SHLD-0001-02432Aluminum, CORRUGATEDBELLOWS SHIELD, 8.17 lg.SR-FE-3PW-SHLD-0001-01231 RATCHET WALL COLLIMATOR, QASSR-FE-3PW-RCO-4000130 DRIFT PIPE, ASSYSR-FE-3PW-4640129 DRIFT PIPE, ASSYSR-FE-3PW-4630128 DRIFT PIPE, ASSYSR-FE-3PW-4610127 SUPPORT, DIAGNOSTIC CROSS ASSYSR-FE-3PW-4031126 SUPPORT, SAFETY SHUTTER ASSYSR-FE-3PW-4030125 GATE VALVE ASSYSR-FE-3PW-4020124 SUPPORT, SHADOW SHIELD ASSYSR-FE-3PW-4015123 SUPPORT, PHOTON SHUTTER ASSYSR-FE-3PW-4013122 SUPPORT, GATE VALVE ASSYSR-FE-3PW-4005121 SUPPORT, Be WINDOW ASSY, QASSR-FE-3PW-4004120STAINLESS STEEL TYPE 316LRIGHT ANGLE VALVEPI-VLV-0089119SST, SILVER PLSCR, FLANGE, 12-PT, .250-28 X 1.25PI-SCR-00531818Stainless SteelPLATE NUT, 2.75 CFPI-NUT-0020917STAINLESS STEELPLATE NUT, 6.00 CFPI-NUT-00181616COPPER, OFHCGASKET, COPPER, 4.01 ID (6.00 CF)PI-GSKT-0006915COPPER, OFHCGASKET, COPPER, 1.45 ID (2.75 CF)PI-GSKT-0003314Stainless Steel, Type 304 Per ASTM A240

FLANGE, BLANK, NR, DIA. 2.75 CFPI-FLG-0003113

Stainless SteelELBOW, 2.75 CF FLANGE FITTINGPI-ELB-0030112STAINLESS STEEL TYPE 316LCLAMP, HOSE, WORM DRIVE, S.S, 4.125" - 7"PI-CLMP-0056-01611STAINLESS STEEL TYPE 316LCLAMP, HOSE, WORM DRIVE, S.S, 4.125" - 7"PI-CLMP-00561110 BELLOWS, EDGE WELDED, 6.00" CF FLANGEPI-BLW-007179 TEE, REDUCING, 6"CF TO 2.75"CF, 45 DEGREEPD-XFM-VA-TEE-010018 MIRROR ASSY, QAS PCMPD-QAS-PCM-100017SST, Silver PlFlange 12-Point ScrewIFI 115 - 5/16 - 24 - 2326Steel, Mild, Zinc PlRegular Helical Spring Lock Washers(Inch Series)ASME B18.21.1 - 3/8125Stainless SteelMetric Plain WashersANSI B18.22M - 8 N164Steel, Mild, Zinc PlPlain Washer (Inch )Type A and BANSI B18.22.1 - 3/8 - Regular - Type B123SST, SILVER PLMetric Hex Cap ScrewANSI B18.2.3.1M - M8 x 1.25 x 35162Steel, Mild, Zinc PlHex Cap ScrewANSI B18.2.1 - 3/8-16 UNC - 1.75121

PARTS LISTMATERIALDESCRIPTIONPART NUMBERQTYITEM

B C D

D

A B C D

1

2

LAYOUT, QAS BEAMLINE

SR-FE-3PW-4000 BDRAWING/PART NUMBER REVISION

SHEET OF1 4

DRAWN BY

CHECKED BY

VACUUMAPPROVALENGINEERAPPROVAL

SUPERVISORAPPROVAL

J TUOZZOLO

EWBS#

DIMENSIONAL TOLERANCES X. 0.060.X 0.030

.XX 0.015.XXX 0.005

ANGULAR TOLERANCE .5

FINISH

THIRD ANGLEPROJECTION

9/24/2014

BROOKHAVEN NATIONAL LABORATORYBROOKHAVEN SCIENCE ASSOCIATES

UPTON, NEW YORK 11973

C:\M

ech-

Eng\

LT\S

R\F

E\3P

W\S

R-F

E-3P

W-4

000.

idw

Exploring Life's Mysteries, Protecting its Future

125

PROJECT: NSLS-II ESH&QRISK LEVEL

NEXT ASSY: QA APPROVAL

STORAGE RINGFRONT END, 3PW

CA/ML 12/2016C HETZEL 12/2016

12/2016S SHARMA 12/2016A ACKERMAN 12/2016E CHESWICK 12/2016

6.08.05.01 A-1

FINAL

REVISION HISTORYREV DESCRIPTION DATE DESIGNER CHECKED BY ENGINEER

A RELEASE PER ECO 004836 1/2017 J TUOZZOLO CA/CS M BREITFELLERB REVISED PER ECO-005066 5/2017 R GAMBELLA CA/ML M BREITFELLER

.000

[0] S

OU

RC

E PO

INT

(3 P

W)

(366

mm

Ups

tream

of B

M-B

).0

00 [0

] SO

UR

CE

POIN

T (3

PW

)(3

66 m

m U

pstre

am o

f BM

-B)

NOTES: 1. COMPONENTS LAYOUT AS PER RSI (LT-C-ASD-RSI-002 VERSION 3). 2. ALL ORDINATE DIMENSIONS ARE FROM SOURCE-PONT (3PW) 3. SEE SHEET 3 FOR COMPONENT HEIGHTS DOWNSTREAM OF MIRROR AND ALIGNMENT DIMENSIONS. 4. SEE SHEET 3 FOR SURVEY AND ALIGNMENT DIMENSIONS. 5. RCO POSITION TOLERANCE OF .020 [.500] IN X, Y AND Z DIRECTION (BEAM DIRECTION)

ALL OTHER COMPONENT POSITION TOLERANCE OF .008 [.200] IN X AND Y DIRECTION

AND .020 [.500] IN Z DIRECTION (BEAM DIRECTION) 6. REFERENCE WATER FLOW DIAGRAM SR-FE-3PW-UT-4000 7. REFERENCE AIR SCHEMATIC SR-FE-3PW-UT-7001 8. FOR SURVEY PURPOSES USE FIXED MASK 1 TO ESTABLISH PRACTICAL FRAME. 9. REFERENCE RAY TRACE DRAWING SR-FE-3PW-4001 10.BAKE OUT THE FRONT END COMPONENTS IAW PS-C-ASD-PRC-105, NSLS II VACUUM SYSTEMS BAKE OUT. BAKE OUT THE MIRROR CHAMBER IAW PS-C-XFD-PRC-013, BEAMLINE VACUUM BAKE-OUT PROCEDURE, AND THE MANUFACTURER'S REQUIREMENTS. 11. INSTALL ALL SAFETY WIRE AFTER FINAL ALIGNMENT.

7-BM BEAMLINE

BEAM DIRECTION

COMPONENT RADIATION SAFETY COMPONENT CHECKLIST

TOP OFF SAFETY SYSTEM

EXIT ABSORBER XFIXED MASK 1 X XLEAD COLLIMATOR 1 X FIXED MASK 2 X SHADOW SHIELD X FIXED MASK 3 X FIXED MASK 4 X LEAD COLLIMATOR 2 X SAFETY SHUTTER 1 X SAFETY SHUTTER 2 X RATCHET WALL COLLIMATOR X

1912131817143X 9X 18X

47.244 [1200]

STORAGE RING BEAM HEIGHT

ACCELERATOR FLOOR

182.

369

[463

2.17

]EX

IT A

BSO

RBE

R (U

pstre

am E

nd)

183.

119

[465

1.22

]EX

IT A

BSO

RBE

R (D

owns

tream

End

)

303.

915

[771

9.43

]PH

OTO

N S

HU

TTER

(BM

PS) (

Cen

ter)

325.

855

[827

6.72

]FI

XED

MAS

K 1

(Ups

tream

End

)32

7.60

5 [8

321.

17]

FIXE

D M

ASK

1 (D

owns

tream

End

)

383.

305

[973

5.95

]XY

SLI

T (C

ente

r)40

2.13

8 [1

0214

.31]

XY S

LIT

(Cen

ter)

511.

905

[130

02.3

9]FI

XED

MAS

K 2

(Ups

tream

End

)51

3.65

5 [1

3046

.84]

FIXE

D M

ASK

2 (D

owns

tream

End

)

619.

677

[157

39.8

]FI

XED

MAS

K 3

(Ups

tream

End

)62

1.42

7 [1

5784

.25]

FIXE

D M

ASK

3 (D

owns

tream

End

)

842.

873

[214

08.9

7]FI

XED

MAS

K 4

(Ups

tream

End

)84

4.62

3 [2

1453

.42]

FIXE

D M

ASK

4 (D

owns

tream

End

)

832.

169

[211

37.1

]PH

OTO

N S

HU

TTER

(Cen

ter)

923.

014

[234

44.5

6]R

ATC

HET

WAL

L (U

pstre

am E

nd)

980.

014

[248

92.3

6]R

ATC

HET

WAL

L (D

owns

tream

End

)98

4.45

8 [2

5005

.22]

SLO

W G

ATE

VALV

E (C

ente

r)

909.

070

[230

90.3

7]SA

FETY

SH

UTT

ER (S

S2) (

Dow

nstre

am E

nd o

f Lea

d)

897.

070

[227

85.5

7]SA

FETY

SH

UTT

ER (S

S2) (

Ups

tream

End

of L

ead)

883.

899

[224

51.0

3]SA

FETY

SH

UTT

ER (S

S1) (

Dow

nstre

am E

nd o

f Lea

d)

871.

899

[221

46.2

3]SA

FETY

SH

UTT

ER (S

S1) (

Ups

tream

End

of L

ead)

858.

398

[218

03.3

1]LE

AD C

OLL

IMAT

OR

(BC

2) (D

owns

tream

End

of L

ead)

846.

398

[214

98.5

1]LE

AD C

OLL

IMAT

OR

(BC

2) (U

pstre

am E

nd o

f Lea

d)

817.

147

[207

55.5

3]IO

N P

UM

P AS

SEM

BLY

(Cen

ter)

802.

528

[203

84.2

1]D

IAG

NO

STIC

CR

OSS

(Cen

ter)

607.

050

[154

19.0

7]SH

ADO

W S

HIE

LD (D

owns

tream

End

of L

ead)

595.

050

[151

14.2

7]SH

ADO

W S

HIE

LD (U

pstre

am E

nd o

f Lea

d)

519.

078

[131

84.5

9]SL

OW

GAT

E VA

VLE

(Cen

ter)

460.

630

[117

00]

MIR

RO

R (C

ente

r)

423.

670

[107

61.2

1]M

ANU

AL G

ATE

VALV

E (C

ente

r)

369.

091

[937

4.91

]IO

N P

UM

P AS

SEM

BLY

(Cen

ter)

358.

289

[910

0.54

]W

ATER

CO

OLE

D B

ERYL

LIU

M W

IND

OW

(Cen

ter)

341.

380

[867

1.05

]LE

AD C

OLL

IMAT

OR

(BC

1) (D

owns

tream

End

of L

ead)

329.

380

[836

6.25

]LE

AD C

OLL

IMAT

OR

(BC

1) (U

pstre

am E

nd o

f Lea

d)

318.

180

[808

1.78

]SL

OW

GAT

E VA

LVE

(Cen

ter)

(1.500 [38.1])ACCELERATOR FLOOR

1.31 [33.3]

.125 [3.17]2X SHIELD GAP ON SAFETY SHUTTER

FLANGE TO PREVENT SHIELD CONTACTWITH BELLOWS DURING ACTUATION.

37 36 20 33 24 7

28

21 27

15

23 29

15

26 22 25 30

3410 35 10

99999

9

159

15

3111

32 11

2 4

6 16

1 3 5

36

16X 16X2X 2X

4X 4X 32X 16X

.125 [3.17]

.125 [3.17] .125 [3.17]

815

2X

2X

2X 2X

12X 12X 12X

9X 9X 2X 2X

TOP OFF SAFETY CREDITED COMPONENT OR ASSEMBLY.ANY CHANGES TO THIS DRAWING REQUIRES APPROVALOF THE TECHNICAL AUTHORITY FOR TOP OFF SAFETY.

B

A B C D

1

2


SHEET OF2 4

E

C:\M

ech-

Eng\

LT\S

R\F

E\3P

W\S

R-F

E-3P

W-4

000.

idw

ESH&QRISK LEVEL A-1

BEAM

WATER COOLED PHOTON SHUTTER (BMPS)

100 L/S ION PUMP WITH TSP, RIGHT ANGLE VALVE,COLD CATHODE GAUGE & PIRANI GAUGE.

SLOW GATE VALVE (GV1)WITH RIGHT ANGLE VALVE

LEAD COLLIMATOR (BC1)

WATER COOLEDBERYLLIUM WINDOW

100 L/S ION PUMP, RIGHT ANGLE VALVE,COLD CATHODE GAUGE & PIRANI GAUGE.

200 L/S ION PUMP WITH RIGHT ANGLE VALVE,COLD CATHODE GAUGE, PIRANI GAUGE & BURST DISK

WATER COOLEDX-Y SLITS

WATER COOLED MIRROR

FIXED MASK 2( FLANGE ABSORBER)

200 L/S ION PUMP WITH TSP

SHADOW SHIELD

FIXED MASK 3(FLANGE ABSORBER)

200 L/S ION PUMP WITH TSP & RIGHT ANGLE VALVE

WATER COOLEDDIAGNOSTIC CROSS (PD-COM-DG-1000)

WATER COOLEDPHOTON SHUTTER

200 L/S ION PUMP WITH TSP, RIGHT ANGLE VALVE,COLD CATHODE GAUGE & PIRANI GAUGE.

FIXED MASK 4(FLANGE ABSORBER)

LEAD COLLIMATOR (BC2)

RATCHET WALLCOLLIMATOR

SLOW GATE VALVE (GV2)WITH COLD CATHODE GAUGE

AND PIRANI GAUGE

MANUAL GATE VALVE (GV4)

SLOW GATE VALVE (GV3)

WATER COOLED EXIT ABSORBER SAFETY SHUTTER 1

SAFETY SHUTTER 2

SCALE 1 : 20

SECTION E-EEXIT ABSORBER

SCALE 1 : 4

SECTION F-FSCALE 1 : 4

SECTION G-GFIXED MASK1

SCALE 1 : 4 SECTION H-HCROSS

SCALE 1 : 4

SECTION J-JBe WINDOWSCALE 1 : 4

SECTION K-KCROSS

SCALE 1 : 4

SECTION N-NFIXED MASK 2

SCALE 1 : 4

SECTION P-PCROSS

SCALE 1 : 4

SECTION R-RFIXED MASK 3

SCALE 1 : 4SECTION T-T

CROSSSCALE 1 : 4

SECTION U-UCROSS

SCALE 1 : 4

SECTION V-VPHOTON SHUTTER

SHOWN IN OPEN POSITIONSCALE 1 : 4

SECTION W-WFIXED MASK 4

SCALE 1 : 4

SECTION X-XSAFETY SHUTTER 1


SECTION L-LSLIT 1

STAGE IN MECHANICAL CENTERSCALE 1 : 4

SECTION M-MSLIT 2

STAGE IN MECHANICAL CENTERSCALE 1 : 4

SECTION S-SSCALE 1 : 4

SECTION Y-YSAFETY SHUTTER 2


SECTION Z-ZRATCHET WALL COLLIMATOR

SCALE 1 : 4

B B

E

E

F

F

G

G

H

H

J

J

K

K

N

N

P

P

R

R

T

T

U

U

V

V

W

W

X

X

L

L

M

M

S

S

Y

Y

Z

Z

A B C D

1

2


SHEET OF3 4

E

C:\M

ech-

Eng\

LT\S

R\F

E\3P

W\S

R-F

E-3P

W-4

000.

idw

ESH&QRISK LEVEL A-1

SHT 4

FE


STORAGE RING BEAM HIEGHT

FE

BEAM DIRECTION

BLADE EDGE ONBEAM HEIGHT

BLADE EDGE ONBEAM HEIGHT



.335 [8.51]

APERTURE CENTEREDVERTICALLY ON BEAM HEIGHTWITH HORIZONTAL OFFSET

.335 [8.51]

45.0° 45.0°

APERTURE CENTEREDVERTICALLY ON BEAM HEIGHTWITH HORIZONTAL OFFSET APERTURE CENTERED ON

BEAM HEIGHT AND FRONT END APERTURE CENTERED ONBEAM HEIGHT AND FRONT END

APERTURE CENTERED ONBEAM HEIGHT AND FRONT END

APERTURE CENTERED ONBEAM HEIGHT AND FRONT END

BLADE EDGE ON BEAM CENTERLINE

BLADE EDGE ONBEAM CENTERLINE

.287 [7.28]

APERTURE CENTEREDHORIZONTALLY ON BEAM WITH VERTICAL OFFSET

.869 [22.07]


.869 [22.07]


1.334 [33.88]



45.0° 45.0°

1.823 [46.3]

1.823 [46.3]

45.0°45.0°



2.008 [51.01] 2.075 [52.71]


45.0° 45.0°

2.212 [56.18]

45.0° 45.0°

2.348 [59.65] 2.546 [64.67]


APERTURE CENTEREDHORIZONTALLY ON BEAM WITH VERTICAL OFFSET IN OPEN POSITION

APERTURE CENTERED HORIZONTALLY ON BEAM WITH VERTICAL OFFSET IN OPEN POSITION

45.0° 45.0° 45.0° 45.0° 45.0° 45.0°

22.5°22.5°

SECTION B-BPEDESTAL AND TABLE FLOOR MOUNTING LOCATIONS

SCALE 1 : 20

PEDESTAL AND TABLE FIDUCAIL LOCATIONSSCALE 1 : 20

PEDESTAL AND TABLE HEIGHTSCALE 1 : 20

SECTION AA-AAGROUT LOCATIONS

SCALE 1 : 20

AA AA

A B C D

1

2


SHEET OF4 4

E

C:\M

ech-

Eng\

LT\S

R\F

E\3P

W\S

R-F

E-3P

W-4

000.

idw

ESH&QRISK LEVEL A-1

548.

108

[139

21.9

5]54

9.82

9 [1

3965

.66]

551.

550

[140

09.3

7]

584.

962

[148

58.0

4]58

6.68

3 [1

4901

.75]

588.

404

[149

45.4

7]

654.

940

[166

35.4

8]65

6.66

1 [1

6679

.2]

658.

382

[167

22.9

1]

761.

261

[193

36.0

4]76

2.98

2 [1

9379

.75]

764.

703

[194

23.4

6]

1.721 [43.712]mm1.721 [43.712]mm 1.721 [43.712]mm

1.721 [43.712]mm

2.614 [66.4]

6.994 [177.65]

11.244 [285.6]

17.556 [445.92]

2.327 [59.11]

6.994 [177.65]

9.531 [242.09]

9.531 [242.09]

6.994 [177.65]

9.781 [248.45]

9.781 [248.45]

5.141 [130.58]5.680 [144.26] 8.194 [208.13]

STORAGE RING BEAM HIEGHT

794.

632

[201

83.6

5]

808.

751

[205

42.2

8]

822.

870

[209

00.9

]82

6.95

4 [2

1004

.63]

842.

204

[213

91.9

8]

862.

454

[219

06.3

3]87

0.16

7 [2

2102

.24]

890.

417

[226

16.5

9]

910.

667

[231

30.9

4]

7.375 [187.32]

7.375 [187.33]

7.375 [187.33]

7.375 [187.33]

533.

078

[135

40.1

9]51

7.07

8 [1

3133

.79]

593.

380

[150

71.8

5]60

7.88

0 [1

5440

.15]

609.

380

[154

78.2

5]62

3.38

0 [1

5833

.85]

7.375 [187.32]

7.375 [187.33]9.875 [250.83]

329.

701

[837

4.41

]

350.

139

[889

3.52

]

372.

826

[946

9.78

]

392.

771

[997

6.38

]

375.

771

[954

4.58

]

409.

771

[104

08.1

8]

7.375 [187.33]

7.375 [187.33]

23.256 [590.7]

NOTES: 1. FOR 1.125[28.575] HOLES USE "3/4" P/N PI-HDW-0021 ANCHORS. 2. FOR .750[19.050] HOLES USE "1/2" P/N PI-HDW-0040 ANCHORS. 3. FOR MIRROR HOLES USE "3/8" ANCHORS. 4. ALL GROUNT PADS 7.0" X 18.25" UNLESS OTHERWISE SHOWN.

17.556 [445.92]

7.0

21.25

2.06.5

2.0

21.25

6.5

(18.25)

5.02.02.0

2.0 2.0 2.02.0

2.02.0

2.02.0

2.0

2.0

(7.0)

7.0

(18.25)

(7.0)

5.0

285.

546

[725

2.87

]29

1.29

6 [7

398.

92]

321.

055

[815

4.8]

311.

305

[790

7.15

]

331.

926

[843

0.92

]

362.

726

[921

3.24

]

381.

021

[967

7.93

]

406.

521

[103

25.6

3]

426.

545

[108

34.2

4]

416.

795

[105

86.5

9]

435.

970

[110

73.6

3]

485.

290

[123

26.3

7]

479.

277

[121

73.6

3]

529.

828

[134

57.6

4]

520.

328

[132

16.3

4]

546.

954

[138

92.6

4]

596.

630

[151

54.4

]

830.

204

[210

87.1

8]

859.

204

[218

23.7

8]

819.

070

[208

04.3

8]

765.

857

[194

52.7

7]76

0.10

7 [1

9306

.72]

659.

536

[167

52.2

2]

552.

704

[140

38.6

9]

498.

031

[126

49.9

8]

653.

786

[166

06.1

7]

441.

983

[112

26.3

7]

503.

781

[127

96.0

3]

620.

130

[157

51.3

]

583.

808

[148

28.7

3]58

9.55

8 [1

4974

.78]

2.875 [73.03]2.875 [73.02]

4.875 [123.83]

4.875 [123.82]

4.125 [104.78]4.875 [123.83]

4.875 [123.82]

5.436 [138.08]

5.436 [138.08]11.450 [290.82]

2.875 [73.02]

4.125 [104.78]

4.125 [104.77]

2.875 [73.03]

2.875 [73.02]

4.125 [104.78]

4.125 [104.77]

2.875 [73.03]

2.875 [73.02]

2.875 [73.03]

11.450 [290.82]

3.007 [76.37]

3.007 [76.37]

4.125 [104.77]

797.

882

[202

66.2

]

873.

417

[221

84.7

9]

907.

417

[230

48.3

9]

4.125 [104.78]

4.125 [104.77]

drawing/part number revision · 2017. 8. 22. · 5 12 asme b18.21.1 - 3/8 regular helical spring...

Documents