P/N:VENDOR:
C
F
A
D
J
A
EXPRESSLY AUTHORIZED BY UNISEN
7 6 5 4 3 2 189
C
D
E
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4 25 1789 36
ASSY,FOOT,FRONT,VLAD
REVPART NO
A
USED BY OR DISCLOSED TO OTHER EXCEPT AS
Irvine CA 92606
CHECKED TITLE
SCALE: 1:2
N/A
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
FINISH
U.O.M.
X.XX = ± .030" (0.76MM)
THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
X. = ± .125" (3.20)
SHEET SIZE: BAPPROVED
14410 Myford Road
SHALL THE INFORMATION CONTAINED HEREIN BE
X.X = ± .050" (1.27MM)FRACTIONS = ± 1/32
01/12/07RLHDRAWN
SHEET 1 OF 1
718-5106DATE
TOLERANCES UNLESS OTHERWISE SPECIFIED
F
E
G
H
B
I
NOTICE OF PROPRIETARY INFORMATION
X.XXX = ± .010" (0.25MM) ANGLES = ± 2
MM
B
DOCUMENT STATUS:RELEASE
----- RLHA 07-18-07 PRODUCTION RELEASE 11669 DN
RELEASE FOR PROTOTYPE
REVISIONS
X01
BYECODESCRIPTIONDATEREV.
1/12/2007
ITEM PART NUMBER DESCRIPTION QTY
1 020-6410-05 FOOT,MACHINED FRONT 1
2 110-3173 SCREW, IS 7380, M6x16 4
3 120-3257 WASHER, M6, TEETH, 0.6 THICK 4
4 140-3247 LEVELER, FEET ADJUSTMENT 2
5 718-1109 ASSY, WHEELS, UB/RB PRO 2
42
43
42
11
52
ECO BY
X01 1/12/2007 RELEASE FOR PROTOTYPE ----- RLHA 07-18-07 PRODUCTION RELEASE 11669 DN
REVISIONSREV. DATE DESCRIPTION
ITEM PART NUMBER DESCRIPTION QTY
1 020-6409-05 FOOT, MACHINED REAR,VLAD 1
2 140-3247 LEVELER, FEET ADJUSTMENT 2
22
11
VENDOR:
A
J
P/N:
F
A
D
EXPRESSLY AUTHORIZED BY UNISEN
7 6 5 4 3 2 189
C
D
E
G
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I
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4 25 1789 36
ASSY,FOOT,REAR,VLAD
REVPART NO
FINISH
USED BY OR DISCLOSED TO OTHER EXCEPT AS
Irvine CA 92606
CHECKED TITLE
SCALE: 1:2
N/A
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
A
14410 Myford Road
SHALL THE INFORMATION CONTAINED HEREIN BETHIS DOCUMENT SHALL NOT BE REPRODUCED NOR
X. = ± .125" (3.20)
SHEET SIZE: BAPPROVED
U.O.M.
X.XX = ± .030" (0.76MM)X.X = ± .050" (1.27MM)
FRACTIONS = ± 1/32
01/12/07RLHDRAWN
SHEET 1 OF 1
718-5107DATE
TOLERANCES UNLESS OTHERWISE SPECIFIED
F
E
G
H
B
I
C
NOTICE OF PROPRIETARY INFORMATION
X.XXX = ± .010" (0.25MM) ANGLES = ± 2
MM
B
DOCUMENT STATUS:RELEASE
17°
P/N:VENDOR:
A
B
D
E
F
G
H
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J
234678910
D
B
F
G
H
E
C
J
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A
4 35710 19 8 26
SCALE: 1:2
AN/A
EXPRESSLY AUTHORIZED BY UNISEN
FRACTIONS = ± 1/32
INITIAL
DRAWN
ASSY,SEAT,RB,VLAD
X.XX = ± .030" (0.76MM)
720-506901/25/07
X.X = ± .050" (1.27MM)X. = ± .125" (3.20MM)
DATE
UNISEN, INC. DBA
REV
FINISHTITLE
MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED
SEE BOM
SHEET 1 OF 1
CHECKED
SHEET SIZE: C
ANGLES = ± 2
U.O.M.
RLH
APPROVED
X.XXX = ± .010" (0.25MM)
USED BY OR DISCLOSED TO OTHER EXCEPT AS
Irvine CA 92606
PART NO
5
NOTICE OF PROPRIETARY INFORMATION
T H I S D O C U M E N T S H A L L N O T B E R E P R O D U C E D N O RSHALL THE INFORMATION CONTAINED HEREIN BE
14410 Myford Road
MM
1
DOCUMENT STATUS:RELEASE
DN11669PRODUCTION RELEASE07-18-07A
RLH-----RELEASE FOR PROTOTYPE1/26/2007X01
BYECODESCRIPTIONDATEREV.
REVISIONS
ITEM PART NUMBER DESCRIPTION QTY
1 110-3175 SET SCREW, M6x14, SHC, HE, ISO4762 2
2 110-3233 SCREW, M8x30, SHC, HE, ISO4762 2
3 110-3234 NUT, ACORN, M8 2
4 110-3235 SCREW, M6x45, SHC, HE, ISO4762 8
5 120-3257 WASHER, M6, TEETH, 0.6 THICK 8
6 140-3253 ENDCAP, 1.0 "X 1.0" TUBE, RB PRO 4
7 720-0074 SEAT, BACKREST, RB 1
8 720-0075 SEAT, BOTTOM, RB 1
9 720-0082 ARM REST PAD, MOLDED 2
10 720-5072 ASSY,WELD,SEAT FRAME,RB,8020 1
85
17
48
22
32
12
46
18
92
101
DATE
SEE BOM
SHEET SIZE: D
DOCUMENT STATUS:THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
A
B
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12345677898910
9 6 210 7 359 18 48 7
I
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U.O.M.
ASSY,BASE FRAME,RB,VLAD
DRAWNFINISH
INITIAL
UNISEN, INC. DBAMATERIAL
CHECKED
SCALE: 1:5 SHEET 1 OF 2
REV
TITLE
C
COARSE
FINE
COARSE
X
UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm.
Irvine CA 92606
RLH 01/24/07 720-5071SEE NOTES
STARTRAC PART NO
14410 Myford Road OF
APPROVED6
SHALL THE INFORMATION CONTAINED HEREIN BE USED
CLASS
RELEASE
P/N:
WORK
MEDIUM
VERYVENDOR: MM
TOLERANCES FOR MEASURE OF LENGTH ARE:
BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
THIRD ANGLE PROJECTION
to 2000 > 2000 > 1000
to 1000> 400 > 120
to 400to 120> 30 > 6
to 30to 6> 3 0.5
to 3
0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----
0.2 0.30.1 0.5 1.20.1 0.8 2
0.5 0.80.2 1.2 30.3 2 4
1 1.5----- 2.50.5 4 8
NOTICE OF PROPRIETARY INFORMATION
ANGLES = 2
1
30
37
1
34
2
21
14
1
3
140-0200
140-0200
1
25
1
DIAGRAM 1
111
2
7
1
140-3128
4
1
32
1
27
1
3614
1
33
1
1614
3
29
24
35
12
2
28
31
1
1
1
12
3
4
2
14
15
2
1
39
1
38
C
C
3
22
14
19
4
8
2
1
12
1
3
1
9
2
17
2
2
SCALE 2 : 5DETAIL C
202
3
10
6
4
4
5
14
26
3
1
1
23
1
3
1
131
213
6
C
2
FOLLOW LOCTITE INSTALLATION INSTRUCTION FOR PROPER PROCEDURE
3. APPLY LOCTITE 620 OR S/T ENG. APPROVED EQUIV. ONTO THE MATING SURFACES OF THE OUTER BORE AND THE BOTTOM BRACKET HOUSING.
2. CLEAN SURFACE WITH ALCOHOL WHERE BATTERY ADHERES TO THE FRAME.
1. DIAGRAM 1 SHOWS LOCATIONS OF THE TIE STRAP INSTALLATION OF P/N: 140-0200 & 140-3218, TRIM EXCESS TIE STRAP.
REVISIONS
SCN
C
C
7/18/07A
BYECODESCRIPTIONDATEREV.
UPDATE NOTES; CHG P/N: 110-3164 QTY WAS: 18, IS: 14; SHT 2: UPDATE SCHEMATICSADD P/N: 020-7336 (2), 140-0200 (2), 140-3128 (1) & 718-1123(1); ADD DIAGRAM 1 & SHT 1: REPLACE 718-5125 WITH 718-5121; REMOVE P/N: 020-6552 (1) & 140-3252 (2);
07-01-09B
DN11669PRODUCTION RELEASE
NOTES:
13315REMOVE 718-5060 (1) AND 718-5061 (1); UPDATE SHT 2 WIRING DIAGRAMSHT 1: REPLACE 718-1087 (1) FOR 260-0948 (1) AND 721-1045 (1) FOR 721-1176 (1);
06-04-10C
SCN12172
ITEM PART NUMBER DESCRIPTION QTY
1 020-6502 CUP, SHROUD COVER 1
2 020-7336 SLEEVE, BOTTOM BRT, E-UB/RB 2
3 110-3164 SCREW, M4x0.7x16L,PHT,PH,CS,ZI 14
4 110-3167 SCREW, M4x0.7x64L,PHT,PH,CS,ZI 12
5 110-3171 SCREW, ISO4762, M6x20 4
6 110-3177 SCREW, ISO4762, M5x16 2
7 110-3179 SCREW, ISO4762, M12x35 2
8 110-3230 SCREW, M5x18, SHC, HE, ISO4762 1
9 110-3236 NUT, M6xP1.0, UNLOCK 4
10 120-3246 WASHER, ISO 7089 - M6 4
11 120-3247 WASHER, ISO7089, M12 2
12 120-3251 SPACER, SHROUD, PRO BIKE 1
13 120-3252 WASHER, M5, ISO 7089 3
14 120-3254 SPACER, SHROUD, RB, PRO BIKE 2
15 120-3255 WASHER, M12, LOCK, ISO 2
16 130-1699 BELT, RB PRO 1
17 140-0200 TIE STRAP, 5" 2
18 140-3128 TIE STRAP, 8" 1
19 140-3243 SPRING, EXT 1
20 140-3248 SPACER, BRACKET, IDLER 3
21 140-3250 BRACKET, ANGLE, 4M 2
22 260-0948 W/PULLEY, GEN/BRK, HYBRID, RB/UB 1
23 718-1095 ASSY, IDLER ADJ, UB/RB PRO 1
24 718-1103 ASSY, CRANK W/PULLEY 1
25 718-1123 ASSY, HARNESS, CSAFE EXTENSION 1
26 718-5067 ASSY, BATTERY 1
27 718-5085-01 ASSY., PEDAL W/STRAP, L, UB6300/RB6400 PRO 1
28 718-5085-02 ASSY., PEDAL, W/STRAP, R, UB6300/RB6400 PRO 1
29 718-5120 CABLE, COAX, M-M, UB/RB 1
30 718-5121 CABLE,POWER,VLAD,8000/8020 1
31 720-0084-01 SHROUD, KIT, REAR, LEFT, RB PRO 1
32 720-0084-02 SHROUD, KIT, REAR, RIGHT, RB PRO 1
33 720-5062 ASSY, HARNESS, COMMUNICATION, RB PRO 1
34 720-5070 FRAME,WELDMENT,RB,8020 1
35 720-5074 ASSY,SEAT TRACK,RB,8020 1
36 720-5075-01 SHROUD,KIT,FRONT,LT,RB,8020 1
37 720-5075-02 SHROUD,KIT,FRONT,RT,RB,8020 1
38 721-1134 ASSY,CONNECTOR,VLAD 1
39 721-1176 ASSY, ADT LCB, UB/RB/EL 1
718-1123
718-5067 BATTERY ASSY
720-5062
718-5121
BRAKE
TO DISPLAY
260-0948 GENERATOR / BRAKE
GENERATOR
721-1176 LCB
WIRING DIAGRAM
720-5071STARTRAC PART NO
Irvine CA 92606A
B
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12345677898910
9 6 210 7 359 18 48 7
I
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F
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A
ASSY,BASE FRAME,RB,VLAD
UNISEN, INC. DBA
SCALE: 1:1 SHEET 2 OF 2
REV
TITLE
C
14410 Myford Road
SHEET SIZE: D
C
C
12.7
91
151
196
51
166
171
82
121
112
136
21
73
141
41
201
11 18
3
183
62
82 10
3
31
NOTES:
REFER TO MANUFACTURES SPECIFICATIONS FOR PROPER INSTALLATION AND CLINCHING PRESSURE 1.FOR PART NUMBER 110-3132 AND 110-3181-XX COLOR DESIGNATOR AS SPECIFIED IN SOP 620-8222.2.
REVISIONSREV. DATE DESCRIPTION ECO BY
A 9/10/2013 PRODUCTION RELEASE 14376 RLH
B 9/22/2014 REMOVE: 020-6449 (1); ADD: 020-6449-XX 14792 MMG
ITEM PART NUMBER Description QTY1 020-6430 SEAT, LATCH PIN, RB PRO 12 020-6441 SEAT RACK, REC 13 020-6449-XX LEVER, SEAT, RB 14 020-6456-XX TRACK, SEAT, MACHINED 15 050-2222 STICKER, SEAT POSITION, E-RB 16 110-3132 INSERT, CAL-12175-51 27 110-3172 SCREW, ISO10642, M6x16 38 110-3173 SCREW, M6x16, BHC, HE, ISO7380 29 110-3180 SCREW SHLD-12MM X 35 LG 1
10 110-3181 INSERT, M6, 610-4.2 311 110-3236 NUT, M6xP1.0, UNLOCK 212 110-3237 NUT, LOCK,M10xP1.5 113 110-3238 NUT, AC0RN, M10 614 110-3256 NUT, NYLON-INSERT,M8 X 1.25 115 120-3248 SPACER, ARM, LEVER, E-RB 116 120-3256 WASHER, M10, LOCK, ISO 617 140-3254 SPRING, LATCH, RB, PRO BIKE 118 718-5259 WASHER, PA6, 20mm X 13.2mm X 1mm 319 720-5020 ASSY., WHEEL-BEARING, 5400 620 720-5073-XX ASSY,WELD,CARRIAGE,SEAT 1
A
7 6 5 4 3 2 189
C
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4 25 1789 36
B
ASSY,SEAT TRACK,RB,8020
REVCORE PART NO
FINISH
4400 NE 77th Ave., Suite 300Vancouver, WA 98662
CHECKED TITLE
SCALE: 1:4
SEE NOTES
SEE BOM
INITIAL
CORE HEALTH & FITNESS, LLCMATERIAL
B
SHEET SIZE: BAPPROVED
U.O.M.
RLHDRAWN
SHEET 1 OF 1
720-5074-XXDATE
F
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DOCUMENT STATUS:
LAND AMERICA P/N:VENDOR: MM
THIRD ANGLE PROJECTION
> 1000 to 2000 > 2000 > 400
to 1000> 120 to 400
> 30 to 120
> 6 to 30
> 3 to 6
0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----
0.2 0.30.1 0.5 1.20.1 0.8 2
0.5 0.80.2 1.2 30.3 2 4
1 1.5----- 2.5 60.5 4 8
CLASS OF
WORK
MEDIUM
VERY COARSE
FINE
COARSE
X
UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. TOLERANCES FOR MEASURE OF LENGTH ARE:
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY CORE HEALTH & FITNESS, LLC.
ANGLES = 2
1/24/2007
A
A
41
81
72
61
11
12
27
19
13
51
B
DOCUMENT STATUS:RELEASE
COARSE SHEET SIZE: B
COARSE
U.O.M.
X
UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm.
THIS DOCUMENT SHALL NOT BE REPRODUCED NORA
7 6 5 4 3 2 189
C
D
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4 2
FINE
1
8
CLASS
SHALL THE INFORMATION CONTAINED HEREIN BE USED
WORK
MEDIUM
5
TOLERANCES FOR MEASURE OF LENGTH ARE:
7
BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY VERY
Irvine CA 92606
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
TITLE
INITIAL
UNISEN, INC. DBAMATERIAL
CHECKED
C
SCALE: 1:1APPROVED
01-15-03FJMDRAWN
SHEET 1 OF 1
718-1103DATE
F
E
G
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B
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9 36
D
AASSY, CRANK W/PULLEY
REV
F
P/N:
STARTRAC PART NO
FINISH
VENDOR: MM
14410 Myford RoadTHIRD ANGLE PROJECTION
to 2000> 1000 > 2000 to 1000
> 400 > 120 to 400to 120
> 30 > 6 to 30to 6
> 3 to 30.5
0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----
0.2 0.30.1 0.5 1.20.1 0.8 2
0.5 0.80.2 1.2 30.3 2 4
1----- 2.5 60.5 4 8
OF
1.5
NOTICE OF PROPRIETARY INFORMATION
ANGLES = 2
REPEAT STEP "B" ONTO THE SECOND BEARING AND BEARING SLEEVE.G.INSTALL THE SECOND BEARING ONTO THE CRANK INTO THE BEARING SLEEVE, (TAP WITH A MALLET IF NECESSARY)H.
SCN
C
I. INSTALL & TIGHTEN P/N: 110-3253 (7/8-24 LH NUT) TO LINE UP THE BEARINGS.
INSTALL & TIGHTEN P/N: 110-3255J.
E. INSTALL & ROUTE THE CRANK THROUGH THE INNER BEARING RACE, (TAP WITH A MALLET IF NECESSARY). D. INSTALL BEARING INTO BEARING SLEEVE, (TAP WITH A MALLET IF NECESSARY)
INNER BEARING SLEEVE WITHIN FRAME. FOLLOW LOCTITE INSTALLATION INSTRUCTION FOR PROPER PROCEDUREC. APPLY LOCTITE 680 RETAINING COMPOUND (OR ENGINEERING APPROVED EQUIVALENT) ON OUTER BEARING RACE & B. INSTALL & TIGHTEN P/N: 110-3254 ONTO PULLEYA. ASSEMBLE THE CRANK AND THE PULLEY
1. ONE PIECE CRANK ARM ASSEMBLY SEQUENCES:
F. INSTALL TWO BEARING INSERTS WITH THE GROOVE FACING EACH BEARING
BYDATE
PRODUCTION RELEASE.12-10-03A
BEND ONE TAB OF 720-0042 TOWARD THE 110-3253 AND THE OTHER TOWARD 110-3255. IF THE TAB DOESN'T LINE UP L.WITH THE 110-3253, THEN BEND BOTH TABS OUT TOWARD THE 110-3255.
INSTALL & ALIGN P/N: 720-0042 ONTO THE KEYWAY ON THE CRANK
REVREVISION HISTORY
K.
ECODESCRIPTIONNOTES:
11066 JD
B 05-18-05 REPLACE P/N: 120-3263 WITH P/N: 120-3282 & 120-3283. CHANGE QTY ON P/N: 020-6501 IS: 1, WAS: 2. 11263 OF
C 07-01-09 REMOVED P/N 020-6501 (2), 110-3247 (6), 110-3246 (6); UPDATE NOTES 12172
ITEM NO.
PART NUMBER DESCRIPTION ASSY/QTY.
1 110-3253 NUT, 7/8-24 UNS, LEFT HAND THREAD 1
2 110-3254 NUT, 15/16-24, UNS, RIGHT HAND THREAD 1
3 110-3255 NUT, JAM, 7/8-24, UNS, LEFT HAND, THREAD 1
4 120-3282 SPACER 1, CRANK, UB/RB PRO 1
5 120-3283 SPACER 2, CRANK, UB/RB PRO 1
6 130-1701 PULLEY, 8J, 260MM 1
7 130-1707 BEARING,30x55x13MM, 6006 2RS1 2
8 140-3249 CRANK, 6-1/2 X 24 THREAD 1
9 720-0042 WASHER, RETAINING, CRANK, UB/RB PRO 1
SECTION A-A SCALE 1 : 2
CRANK HOUSING & BEARING SLEEVE ARE SHOWN FOR REFERENCE ONLY.
POSITIVERED TO
NEGATIVE
14
0.5 ft
2
0.5 ft
1
13
BLACK TOB
B
B
B
B
B
2
DOCUMENT STATUS:RELEASE
A
1
REV
APPROVED
BN/A
STARTRAC PART NODATEINITIAL
DRAWN
CHECKED
MATERIAL
Irvine CA 92606
UNISEN, INC. DBA14410 Myford Road
SHALL THE INFORMATION CONTAINED HEREIN BE USED THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
U.O.M.
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
SPECIFIED CARDIO PRODUCT.
SEE BOM
FINISH FJM 08/14/03
B
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2345678910
1234567810
SHEET SIZE: A
9
SCALE: 1:2
TITLE
ASSY, BATTERY
718-5067
SHEET 1 OF 1
ASSEMBLY 718-5067 IS READY TO BE APPLIED TO THE
ARE IN INCHES. TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED DIMENSIONS
X.XXX =
3. VELCRO HOOK LINER IS NOT TO BE REMOVED UNTIL
APPLICATION OF VELCRO LOOP.
2. CLEAN AREA WITH ISOPROPLY ALCOHOL PRIOR T0
1. CUT P/N'S: 140-0490 & 140-0492 INTO 3" STRIPS.
X.XX =
NOTES:
INCH
.03
.010
VENDOR: P/N:
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
ANGLES 2
THIRD ANGLE PROJECTION
3
1
1
DESCRIPTION
SJK12172580-0275; ADDED NOTE 1, 2, AND 3
REVISION HISTORYREV DATE
BECO BY
A 12/10/03 PRODUCTION RELEASE 11066 VC
B 07-01-09 BOM: REMOVED P/N: 580-0305; BOM: ADDED P/N'S: 140-0490, 140-0492, AND
ITEM NO. PART NUMBER DESCRIPTION Default/QTY.
1 140-0490 TAPE, VELCRO HOOKS 0.5 ft
2 140-0492 TAPE, VELCRO LOOPS 0.5 ft
3 580-0275 BATTERY, 6V NP 1
4 718-1127 ASSY, HARNESS, BATTERY, UB/RB PRO 1