rev. date description eco by a 07-18-07 production …...eco by x01 1/12/2007 release for prototype...

P/N:VENDOR:

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EXPRESSLY AUTHORIZED BY UNISEN

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ASSY,FOOT,FRONT,VLAD

REVPART NO

A

USED BY OR DISCLOSED TO OTHER EXCEPT AS

Irvine CA 92606

CHECKED TITLE

SCALE: 1:2

N/A

SEE BOM

INITIAL

UNISEN, INC. DBAMATERIAL

FINISH

U.O.M.

X.XX = ± .030" (0.76MM)

THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

X. = ± .125" (3.20)

SHEET SIZE: BAPPROVED

14410 Myford Road

SHALL THE INFORMATION CONTAINED HEREIN BE

X.X = ± .050" (1.27MM)FRACTIONS = ± 1/32

01/12/07RLHDRAWN

SHEET 1 OF 1

718-5106DATE

TOLERANCES UNLESS OTHERWISE SPECIFIED

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I

NOTICE OF PROPRIETARY INFORMATION

X.XXX = ± .010" (0.25MM) ANGLES = ± 2

MM

B

DOCUMENT STATUS:RELEASE

----- RLHA 07-18-07 PRODUCTION RELEASE 11669 DN

RELEASE FOR PROTOTYPE

REVISIONS

X01

BYECODESCRIPTIONDATEREV.

1/12/2007

ITEM PART NUMBER DESCRIPTION QTY

1 020-6410-05 FOOT,MACHINED FRONT 1

2 110-3173 SCREW, IS 7380, M6x16 4

3 120-3257 WASHER, M6, TEETH, 0.6 THICK 4

4 140-3247 LEVELER, FEET ADJUSTMENT 2

5 718-1109 ASSY, WHEELS, UB/RB PRO 2

42

43

42

11

52

ECO BY

X01 1/12/2007 RELEASE FOR PROTOTYPE ----- RLHA 07-18-07 PRODUCTION RELEASE 11669 DN

REVISIONSREV. DATE DESCRIPTION


1 020-6409-05 FOOT, MACHINED REAR,VLAD 1

2 140-3247 LEVELER, FEET ADJUSTMENT 2

22

11

VENDOR:

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P/N:

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7 6 5 4 3 2 189

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ASSY,FOOT,REAR,VLAD

REVPART NO

FINISH


Irvine CA 92606

CHECKED TITLE

SCALE: 1:2

N/A

SEE BOM

INITIAL


A

14410 Myford Road

SHALL THE INFORMATION CONTAINED HEREIN BETHIS DOCUMENT SHALL NOT BE REPRODUCED NOR

X. = ± .125" (3.20)


U.O.M.

X.XX = ± .030" (0.76MM)X.X = ± .050" (1.27MM)

FRACTIONS = ± 1/32

01/12/07RLHDRAWN

SHEET 1 OF 1

718-5107DATE

TOLERANCES UNLESS OTHERWISE SPECIFIED

F

E

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H

B

I

C


X.XXX = ± .010" (0.25MM) ANGLES = ± 2

MM

B


17°

P/N:VENDOR:

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234678910

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4 35710 19 8 26

SCALE: 1:2

AN/A


FRACTIONS = ± 1/32

INITIAL

DRAWN

ASSY,SEAT,RB,VLAD

X.XX = ± .030" (0.76MM)

720-506901/25/07

X.X = ± .050" (1.27MM)X. = ± .125" (3.20MM)

DATE

UNISEN, INC. DBA

REV

FINISHTITLE

MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED

SEE BOM

SHEET 1 OF 1

CHECKED

SHEET SIZE: C

ANGLES = ± 2

U.O.M.

RLH

APPROVED

X.XXX = ± .010" (0.25MM)


Irvine CA 92606

PART NO

5


T H I S D O C U M E N T S H A L L N O T B E R E P R O D U C E D N O RSHALL THE INFORMATION CONTAINED HEREIN BE

14410 Myford Road

MM

1


DN11669PRODUCTION RELEASE07-18-07A

RLH-----RELEASE FOR PROTOTYPE1/26/2007X01


REVISIONS


1 110-3175 SET SCREW, M6x14, SHC, HE, ISO4762 2

2 110-3233 SCREW, M8x30, SHC, HE, ISO4762 2

3 110-3234 NUT, ACORN, M8 2


5 120-3257 WASHER, M6, TEETH, 0.6 THICK 8

6 140-3253 ENDCAP, 1.0 "X 1.0" TUBE, RB PRO 4

7 720-0074 SEAT, BACKREST, RB 1

8 720-0075 SEAT, BOTTOM, RB 1

9 720-0082 ARM REST PAD, MOLDED 2

10 720-5072 ASSY,WELD,SEAT FRAME,RB,8020 1

85

17

48

22

32

12

46

18

92

101

DATE

SEE BOM

SHEET SIZE: D

DOCUMENT STATUS:THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

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12345677898910

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U.O.M.

ASSY,BASE FRAME,RB,VLAD

DRAWNFINISH

INITIAL


CHECKED

SCALE: 1:5 SHEET 1 OF 2

REV

TITLE

C

COARSE

FINE

COARSE

X

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm.

Irvine CA 92606

RLH 01/24/07 720-5071SEE NOTES

STARTRAC PART NO

14410 Myford Road OF

APPROVED6

SHALL THE INFORMATION CONTAINED HEREIN BE USED

CLASS

RELEASE

P/N:

WORK

MEDIUM

VERYVENDOR: MM

TOLERANCES FOR MEASURE OF LENGTH ARE:

BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.

THIRD ANGLE PROJECTION

to 2000 > 2000 > 1000

to 1000> 400 > 120

to 400to 120> 30 > 6

to 30to 6> 3 0.5

to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.50.5 4 8


ANGLES = 2

1

30

37

1

34

2

21

14

1

3

140-0200

140-0200

1

25

1

DIAGRAM 1

111

2

7

1

140-3128

4

1

32

1

27

1

3614

1

33

1

1614

3

29

24

35

12

2

28

31

1

1

1

12

3

4

2

14

15

2

1

39

1

38

C

C

3

22

14

19

4

8

2

1

12

1

3

1

9

2

17

2

2

SCALE 2 : 5DETAIL C

202

3

10

6

4

4

5

14

26

3

1

1

23

1

3

1

131

213

6

C

2

FOLLOW LOCTITE INSTALLATION INSTRUCTION FOR PROPER PROCEDURE

3. APPLY LOCTITE 620 OR S/T ENG. APPROVED EQUIV. ONTO THE MATING SURFACES OF THE OUTER BORE AND THE BOTTOM BRACKET HOUSING.

2. CLEAN SURFACE WITH ALCOHOL WHERE BATTERY ADHERES TO THE FRAME.

1. DIAGRAM 1 SHOWS LOCATIONS OF THE TIE STRAP INSTALLATION OF P/N: 140-0200 & 140-3218, TRIM EXCESS TIE STRAP.

REVISIONS

SCN

C

C

7/18/07A


UPDATE NOTES; CHG P/N: 110-3164 QTY WAS: 18, IS: 14; SHT 2: UPDATE SCHEMATICSADD P/N: 020-7336 (2), 140-0200 (2), 140-3128 (1) & 718-1123(1); ADD DIAGRAM 1 & SHT 1: REPLACE 718-5125 WITH 718-5121; REMOVE P/N: 020-6552 (1) & 140-3252 (2);

07-01-09B

DN11669PRODUCTION RELEASE

NOTES:

13315REMOVE 718-5060 (1) AND 718-5061 (1); UPDATE SHT 2 WIRING DIAGRAMSHT 1: REPLACE 718-1087 (1) FOR 260-0948 (1) AND 721-1045 (1) FOR 721-1176 (1);

06-04-10C

SCN12172


1 020-6502 CUP, SHROUD COVER 1

2 020-7336 SLEEVE, BOTTOM BRT, E-UB/RB 2

3 110-3164 SCREW, M4x0.7x16L,PHT,PH,CS,ZI 14

4 110-3167 SCREW, M4x0.7x64L,PHT,PH,CS,ZI 12

5 110-3171 SCREW, ISO4762, M6x20 4

6 110-3177 SCREW, ISO4762, M5x16 2

7 110-3179 SCREW, ISO4762, M12x35 2


9 110-3236 NUT, M6xP1.0, UNLOCK 4

10 120-3246 WASHER, ISO 7089 - M6 4

11 120-3247 WASHER, ISO7089, M12 2

12 120-3251 SPACER, SHROUD, PRO BIKE 1

13 120-3252 WASHER, M5, ISO 7089 3

14 120-3254 SPACER, SHROUD, RB, PRO BIKE 2

15 120-3255 WASHER, M12, LOCK, ISO 2

16 130-1699 BELT, RB PRO 1

17 140-0200 TIE STRAP, 5" 2

18 140-3128 TIE STRAP, 8" 1

19 140-3243 SPRING, EXT 1

20 140-3248 SPACER, BRACKET, IDLER 3

21 140-3250 BRACKET, ANGLE, 4M 2

22 260-0948 W/PULLEY, GEN/BRK, HYBRID, RB/UB 1

23 718-1095 ASSY, IDLER ADJ, UB/RB PRO 1

24 718-1103 ASSY, CRANK W/PULLEY 1

25 718-1123 ASSY, HARNESS, CSAFE EXTENSION 1

26 718-5067 ASSY, BATTERY 1

27 718-5085-01 ASSY., PEDAL W/STRAP, L, UB6300/RB6400 PRO 1

28 718-5085-02 ASSY., PEDAL, W/STRAP, R, UB6300/RB6400 PRO 1

29 718-5120 CABLE, COAX, M-M, UB/RB 1

30 718-5121 CABLE,POWER,VLAD,8000/8020 1

31 720-0084-01 SHROUD, KIT, REAR, LEFT, RB PRO 1

32 720-0084-02 SHROUD, KIT, REAR, RIGHT, RB PRO 1

33 720-5062 ASSY, HARNESS, COMMUNICATION, RB PRO 1

34 720-5070 FRAME,WELDMENT,RB,8020 1

35 720-5074 ASSY,SEAT TRACK,RB,8020 1

36 720-5075-01 SHROUD,KIT,FRONT,LT,RB,8020 1

37 720-5075-02 SHROUD,KIT,FRONT,RT,RB,8020 1

38 721-1134 ASSY,CONNECTOR,VLAD 1

39 721-1176 ASSY, ADT LCB, UB/RB/EL 1

718-1123

718-5067 BATTERY ASSY

720-5062

718-5121

BRAKE

TO DISPLAY

260-0948 GENERATOR / BRAKE

GENERATOR

721-1176 LCB

WIRING DIAGRAM

720-5071STARTRAC PART NO

Irvine CA 92606A

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ASSY,BASE FRAME,RB,VLAD

UNISEN, INC. DBA

SCALE: 1:1 SHEET 2 OF 2

REV

TITLE

C

14410 Myford Road

SHEET SIZE: D

C

C

12.7

91

151

196

51

166

171

82

121

112

136

21

73

141

41

201

11 18

3

183

62

82 10

3

31

NOTES:

REFER TO MANUFACTURES SPECIFICATIONS FOR PROPER INSTALLATION AND CLINCHING PRESSURE 1.FOR PART NUMBER 110-3132 AND 110-3181-XX COLOR DESIGNATOR AS SPECIFIED IN SOP 620-8222.2.

REVISIONSREV. DATE DESCRIPTION ECO BY

A 9/10/2013 PRODUCTION RELEASE 14376 RLH

B 9/22/2014 REMOVE: 020-6449 (1); ADD: 020-6449-XX 14792 MMG

ITEM PART NUMBER Description QTY1 020-6430 SEAT, LATCH PIN, RB PRO 12 020-6441 SEAT RACK, REC 13 020-6449-XX LEVER, SEAT, RB 14 020-6456-XX TRACK, SEAT, MACHINED 15 050-2222 STICKER, SEAT POSITION, E-RB 16 110-3132 INSERT, CAL-12175-51 27 110-3172 SCREW, ISO10642, M6x16 38 110-3173 SCREW, M6x16, BHC, HE, ISO7380 29 110-3180 SCREW SHLD-12MM X 35 LG 1

10 110-3181 INSERT, M6, 610-4.2 311 110-3236 NUT, M6xP1.0, UNLOCK 212 110-3237 NUT, LOCK,M10xP1.5 113 110-3238 NUT, AC0RN, M10 614 110-3256 NUT, NYLON-INSERT,M8 X 1.25 115 120-3248 SPACER, ARM, LEVER, E-RB 116 120-3256 WASHER, M10, LOCK, ISO 617 140-3254 SPRING, LATCH, RB, PRO BIKE 118 718-5259 WASHER, PA6, 20mm X 13.2mm X 1mm 319 720-5020 ASSY., WHEEL-BEARING, 5400 620 720-5073-XX ASSY,WELD,CARRIAGE,SEAT 1

A

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ASSY,SEAT TRACK,RB,8020

REVCORE PART NO

FINISH

4400 NE 77th Ave., Suite 300Vancouver, WA 98662

CHECKED TITLE

SCALE: 1:4

SEE NOTES

SEE BOM

INITIAL

CORE HEALTH & FITNESS, LLCMATERIAL

B


U.O.M.

RLHDRAWN

SHEET 1 OF 1

720-5074-XXDATE

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DOCUMENT STATUS:

LAND AMERICA P/N:VENDOR: MM


> 1000 to 2000 > 2000 > 400

to 1000> 120 to 400

> 30 to 120

> 6 to 30

> 3 to 6

0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

CLASS OF

WORK

MEDIUM

VERY COARSE

FINE

COARSE

X

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. TOLERANCES FOR MEASURE OF LENGTH ARE:


THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

AUTHORIZED BY CORE HEALTH & FITNESS, LLC.

ANGLES = 2

1/24/2007

A

A

41

81

72

61

11

12

27

19

13

51

B


COARSE SHEET SIZE: B

COARSE

U.O.M.

X

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm.

THIS DOCUMENT SHALL NOT BE REPRODUCED NORA

7 6 5 4 3 2 189

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FINE

1

8

CLASS

SHALL THE INFORMATION CONTAINED HEREIN BE USED

WORK

MEDIUM

5

TOLERANCES FOR MEASURE OF LENGTH ARE:

7

BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY VERY

Irvine CA 92606

AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.

TITLE

INITIAL


CHECKED

C

SCALE: 1:1APPROVED

01-15-03FJMDRAWN

SHEET 1 OF 1

718-1103DATE

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9 36

D

AASSY, CRANK W/PULLEY

REV

F

P/N:

STARTRAC PART NO

FINISH

VENDOR: MM

14410 Myford RoadTHIRD ANGLE PROJECTION

to 2000> 1000 > 2000 to 1000

> 400 > 120 to 400to 120

> 30 > 6 to 30to 6

> 3 to 30.5

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1----- 2.5 60.5 4 8

OF

1.5


ANGLES = 2

REPEAT STEP "B" ONTO THE SECOND BEARING AND BEARING SLEEVE.G.INSTALL THE SECOND BEARING ONTO THE CRANK INTO THE BEARING SLEEVE, (TAP WITH A MALLET IF NECESSARY)H.

SCN

C

I. INSTALL & TIGHTEN P/N: 110-3253 (7/8-24 LH NUT) TO LINE UP THE BEARINGS.

INSTALL & TIGHTEN P/N: 110-3255J.

E. INSTALL & ROUTE THE CRANK THROUGH THE INNER BEARING RACE, (TAP WITH A MALLET IF NECESSARY). D. INSTALL BEARING INTO BEARING SLEEVE, (TAP WITH A MALLET IF NECESSARY)

INNER BEARING SLEEVE WITHIN FRAME. FOLLOW LOCTITE INSTALLATION INSTRUCTION FOR PROPER PROCEDUREC. APPLY LOCTITE 680 RETAINING COMPOUND (OR ENGINEERING APPROVED EQUIVALENT) ON OUTER BEARING RACE & B. INSTALL & TIGHTEN P/N: 110-3254 ONTO PULLEYA. ASSEMBLE THE CRANK AND THE PULLEY

1. ONE PIECE CRANK ARM ASSEMBLY SEQUENCES:

F. INSTALL TWO BEARING INSERTS WITH THE GROOVE FACING EACH BEARING

BYDATE

PRODUCTION RELEASE.12-10-03A

BEND ONE TAB OF 720-0042 TOWARD THE 110-3253 AND THE OTHER TOWARD 110-3255. IF THE TAB DOESN'T LINE UP L.WITH THE 110-3253, THEN BEND BOTH TABS OUT TOWARD THE 110-3255.

INSTALL & ALIGN P/N: 720-0042 ONTO THE KEYWAY ON THE CRANK

REVREVISION HISTORY

K.

ECODESCRIPTIONNOTES:

11066 JD

B 05-18-05 REPLACE P/N: 120-3263 WITH P/N: 120-3282 & 120-3283. CHANGE QTY ON P/N: 020-6501 IS: 1, WAS: 2. 11263 OF

C 07-01-09 REMOVED P/N 020-6501 (2), 110-3247 (6), 110-3246 (6); UPDATE NOTES 12172

ITEM NO.

PART NUMBER DESCRIPTION ASSY/QTY.

1 110-3253 NUT, 7/8-24 UNS, LEFT HAND THREAD 1

2 110-3254 NUT, 15/16-24, UNS, RIGHT HAND THREAD 1

3 110-3255 NUT, JAM, 7/8-24, UNS, LEFT HAND, THREAD 1

4 120-3282 SPACER 1, CRANK, UB/RB PRO 1

5 120-3283 SPACER 2, CRANK, UB/RB PRO 1

6 130-1701 PULLEY, 8J, 260MM 1

7 130-1707 BEARING,30x55x13MM, 6006 2RS1 2

8 140-3249 CRANK, 6-1/2 X 24 THREAD 1

9 720-0042 WASHER, RETAINING, CRANK, UB/RB PRO 1

SECTION A-A SCALE 1 : 2

CRANK HOUSING & BEARING SLEEVE ARE SHOWN FOR REFERENCE ONLY.

POSITIVERED TO

NEGATIVE

14

0.5 ft

2

0.5 ft

1

13

BLACK TOB

B

B

B

B

B

2


A

1

REV

APPROVED

BN/A

STARTRAC PART NODATEINITIAL

DRAWN

CHECKED

MATERIAL

Irvine CA 92606

UNISEN, INC. DBA14410 Myford Road

SHALL THE INFORMATION CONTAINED HEREIN BE USED THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

U.O.M.

AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.

SPECIFIED CARDIO PRODUCT.

SEE BOM

FINISH FJM 08/14/03

B

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2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:2

TITLE

ASSY, BATTERY

718-5067

SHEET 1 OF 1

ASSEMBLY 718-5067 IS READY TO BE APPLIED TO THE

ARE IN INCHES. TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED DIMENSIONS

X.XXX =

3. VELCRO HOOK LINER IS NOT TO BE REMOVED UNTIL

APPLICATION OF VELCRO LOOP.

2. CLEAN AREA WITH ISOPROPLY ALCOHOL PRIOR T0

1. CUT P/N'S: 140-0490 & 140-0492 INTO 3" STRIPS.

X.XX =

NOTES:

INCH

.03

.010

VENDOR: P/N:

DECIMALS X. = .13 X.X = .05


ANGLES 2


3

1

1

DESCRIPTION

SJK12172580-0275; ADDED NOTE 1, 2, AND 3

REVISION HISTORYREV DATE

BECO BY

A 12/10/03 PRODUCTION RELEASE 11066 VC

B 07-01-09 BOM: REMOVED P/N: 580-0305; BOM: ADDED P/N'S: 140-0490, 140-0492, AND

ITEM NO. PART NUMBER DESCRIPTION Default/QTY.

1 140-0490 TAPE, VELCRO HOOKS 0.5 ft

2 140-0492 TAPE, VELCRO LOOPS 0.5 ft

3 580-0275 BATTERY, 6V NP 1

4 718-1127 ASSY, HARNESS, BATTERY, UB/RB PRO 1

rev. date description eco by a 07-18-07 production …...eco by x01 1/12/2007 release for prototype...

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