digital transformation and the iiot - osisoft · pdf filedigital transformation and the iiot...

© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017© Copyright 2017 OSIsoft, LLC

Digital Transformation and the IIoT

Cindy Crow

Global Industry Principal Oil & Gas

Presented by:

© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017

What the Industrial Internet of Things Looks Like Today

2


“Today, your cell phone has more computer power than

all of NASA back in 1969, when it placed two astronauts

on the moon.”-Michio Kaku


Today’s Summary

4

© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017 5

Our main focus was the digital transformation.

What does that mean?

According to Wikipedia: Digital transformation is the change associated with the

application of digital technology in all aspects of human society.

Digital transformation may be thought of as embracing digital technologies:

digital competence → digital usage → digital transformation


Minerva Utilization – Training Levels

User

Specialist

SME

PI System Admin / CoPI

6

EVEYONE - Minimal training required. Online Resources

or by Request

Someone who works in the System. Process

Engineers, Analyst. Trained in both intro classes.

Can create and share tools.

A specialist that gets to the next level. The

go-to person in the department. Trained in

both intro classes. Proficient in tool creation.

Can train Users and assist

Specialist.

Coordinators of Process Information

– full time in Minerva / PI System Expert Level Training Three weeks

classroom Six Months Full Time

Experience


Know your Business Challenges

7

Operational Excellence

Asset Integrity & Reliability

Predictable Delivery

Empowered People


Build a Vision, Strategy and Approach

8

Operational

Insight

Pilot facility

Facility 2

Facility …

Facility N

Dashboard KPITechnical

Monitoring

Condition

Based

Maintenance

Exception

Based

Surveillance

Predictive

models

$$$$

$$$$

$$$$

$$..n

Increased complexity

Incre

ased v

alu

e

Transformation Journey

$$$

$$$$

$$$$ $$$$

Self funding way of working


Cars with Network of

RoadsCars with no Roads

Faster Horse

9

TS Data Trans

Data

Static

Data

IIOT Platform

Manual Data Modeling &

Hand cranked ETL

SearchMaana

Bitstew

APMPredix APM

ABB Ability

Siemens

Mindsphere

…

Sit

eE

nte

rpri

se/C

lou

d

TS Data Trans

Data

Static

Data

IIOT Platform

APMPredix

APM

ABB Ability

etc

Events

Digital Twin System

Graph

Model

Event

Labeling

Physics +

Processe

s

People +

Fin

Models

Data Lake

MLBI TechPowerBI

Tableau

Qlik

AzureML

SAS

Knime

Site-based analytics

IIoT Applications IIoT Applications with

Digital Twin System

TS Data Transactional

Data

Event

Detectio

n

TS Viz APM MES

NEC

Maana

The IIoT Analytics Landscape


Real-time Operations Business IntelligenceEnterprise

Insights

Machine learning

Enterprise

Intelligence

&

Data model

Artificial Intelligence

Modelling and simulation

Dashboards

Reports

Data

Lake

Operational

Intelligence

Time series Data

Infrastructure ERP HCM CRMContext and

Structure

Community

Data

Time Series

DataIntegration Business DataETL

From Swamp to Data Lake

10

https://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwj-mPK79ODTAhVEImMKHQCJB4sQjRwIBw&url=https://techcrunch.com/2015/04/29/microsoft-announces-azure-data-lake-a-data-repository-for-big-data-analytics/&psig=AFQjCNHCCU6wxRecx8tThVF6CMZoDxE-oQ&ust=1494353779979852

https://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwj-mPK79ODTAhVEImMKHQCJB4sQjRwIBw&url=https://techcrunch.com/2015/04/29/microsoft-announces-azure-data-lake-a-data-repository-for-big-data-analytics/&psig=AFQjCNHCCU6wxRecx8tThVF6CMZoDxE-oQ&ust=1494353779979852

REGIONAL SEMINARS 2017

A Digital Transformation Journey toward Drilling Optimization

1

1

REGIONAL SEMINARS 2017 8

But Digital Transformation in itself has its own set of challenges too..


Putting it all togetherA Systems of Systems Approach


We Are Getting More Connected


Your Challenge- BuzzWords

• IIoT

• BIG

Data

• Analytics

Industry 4.0

Cloud

Mobility

Our Vision- ReminderIIoT Digital Transformation Is Happening Today

© Copyright 2017 OSIsoft, LLC

1.5 Billion Tags 19,000 Sites160+ Enterprise

Agreements70+ Connected

Services


• asdf

Self-driving carsFraud

detection

in banking

Weather forecasting

Medical diagnostics Email spam filtering

IIOT and Machine Learning in Our World Today

To name a few…

Recommendations

for movies,

purchases, etc.

OSIsoft IIoT, Advanced Analytics, and Big DataSummit


Machine Learning

19


Predictive Maintenance on ESPsVideo link to presentation: https://cdn.osisoft.com/osi/presentations/2016-rs-houston-iiot/2016-rs-houston-iiot-090-

Element-Analytics-Kalwani-Predictions-Machine-Learning-Data-Lakes-and-Data-Readiness.pdf

https://cdn.osisoft.com/osi/presentations/2016-rs-houston-iiot/2016-rs-houston-iiot-090-Element-Analytics-Kalwani-Predictions-Machine-Learning-Data-Lakes-and-Data-Readiness.pdf


Failure Predictions for Turbine Compressor Sets

21

Energy infrastructure company, owner/operator of natural

gas pipeline systems in North America.

Challenge Key Questions & Data Solution & Result

• Reduce downtime on gas

gathering turbine

compressor sets operating

in remote locations.

• No leading indicators of

when and where failures are

taking place.

• Move beyond scheduled or

condition-based

maintenance into predictive

maintenance.

• Why are assets failing?

• How do we tell a sensor

failure from a real failure?

• What are features of failures

• PI – 320,000 tags

• Status tags in PI

• Maintenance data from work

and asset management

system

• Solution: Predictive model

giving dynamic conditional

warning to potential

compressor failures.

• 32% potential reduction in

failure rate and 2-3%

increase in uptime.

• Reduced amount of

interaction with machines,

improving worker safety.


Game Changer

22


IIoT Game Changer - Edge Devices

12

NI compactRIOEmbedded Controllers

National Instruments

DELL

PowerEdge R940

The edge is where the things are and where the data is created.

RealWear


IoT Gateways - Deploying Connectors for IoT

© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017 © Copyright 2017 OSIsoft, LLC

The Role of IIoT within Industrial Operations

Traditional

Operations

IIoT Enabled

Operations

SenseProcess/

Control

System

Connect StructureStore Analyze Model Implement Automate

SenseConnect/

Gateway


The Role of the PI System in IIoT


Traditional

Operations

IIoT Enabled

Operations

SenseProcess/

Control

System

SenseConnect/

Gateway

Connect Analyze Model Implement Automate

PI

Connectors

PI ServerPI

Integrators

Store Structure

PI Visualization


3 Use Cases for “New” IoT

•

•

•

Monitor what you couldn’t

Integrate new sensor types

Add sensors around existing systems


1) Primary Use Case: Now Connect What was Physically

and Economically Not Possible Before

…. Remote and mobile assets

DTE Energy Shortens

Customer Outages

Challenge

Determining where to

send crews during

outages to minimize

patrol times and reduce

duration of outages.

Solution

Install wireless sensors

to help pinpoint fault

locations. Leverage

OSIsoft technology to

collect and share this

data across the

enterprise.

Results

Prevented spending $25

million in Capex. Reduce 6.6

million customer outage

minutes annually.

With Wireless Sensors & The PI System


2) Use Case: New Sensors Outside of Existing Systems


3) Use case: Upgrade existing Systems with new sensors


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The IIoT Challenge

Automation/Control

SystemsNew Sensor

Technology

Remote and Mobile

Assets

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Strategic Approach to an IIoT Enabled Enterprise

Automation/Control

SystemsNew Sensor

Technology

Remote and Mobile

Assets

Enterprise

Operations

Infrastructure

Real-time Monitoring Vendor ApplicationsAnalytics 3rd Party Services

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1

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1 1 1 1 0 1 1 0

0 0 0 0 1 0 0 1

1 1 0

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0 0 0 0 1

1 1 1 1 0

0 0 0 0 1

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0 0 0 0 1 0 0 101 0 0 0 0 0 0 0 0 00

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1 0 0 0 0 0 0 0 0 00

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Data Infrastructure: Designed For Today, and Tomorrow’s IIoT

Automation/Control

SystemsNew Sensor

Technology

Remote and Mobile

Assets

Enterprise

Operations

Infrastructure

0

1

0

1 1 1 1 1

0

0 0 0 0 1 0 0

1 1 1 1 0 1 1 0

0 0 0 0 1 0 0 1

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Volume Variety Velocity

DTE:

3 million

customers

27 million + tags

SetPoint:

400,000 events

/sec

E.ON:

310,000

tags,250

formats, 140+

locations


Summary: Steps to Strategically Embracing IIoT


4

5

6

Connect Analyze Model Implement Automate

PI

Connectors

PI ServerPI

Integrators

Store Structure

PI Visualization

…and Achieving Digital Transformation

SenseConnect/

Gateway

IIoT Enabled

Operations

digital competence → digital usage → digital transformation

• Build a Vision, Strategy and Approach

• Educate, Include and Allow

• Model, Improve and Automate


Conclusions

The Digital Transformation journey has many business and technical

challenges. A sound business strategy along with an innovative mindset

toward the enablement of new or enhanced business models should be the

driver toward successful execution.

It is not about data, big data, or IoT platforms. Data provides no value

without a clear business strategy.


Thank You

digital transformation and the iiot - osisoft · pdf filedigital transformation and the iiot...

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