diagnostic & troubleshooting date 06/09/00, page 1 diagnostic & troubleshooting s
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Diagnostic & TroubleshootingDate 06/09/00, Page 1
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Always the 1st step - Stay out of Trouble!
Installation according to PROFIBUS Installation Guideline (Document 2.112, available from PTO)
Use REAL PROFIBUS cable according to the standard
Choose a master with an “easy to use” configuration tool
Use appropriate shielding & grounding
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Check the Physical Setup - with the BT 200
Wire break/crisscross
Short circuit
Termination
Bus scan
Length
Reflections
RS 485 interface
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How to use the BT 200? Connect test plug with first connector and BT200 with
last connector
Termination “ON” at the test plug only while testing the cable
Turn the BT 200 “ON” and press the test key
If everything is ok, you see the message “cabling o.k. (1R)” otherwise an error message appears
TestPlug BT200
Connector
Termination ON, interrupts daisy chain
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How to use the BT 200? (continued) In case of an error - work your way “up”
TestPlug
BT200
Connector
Termination ON, interrupts daisy chain
TestPlug
BT200
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During Operation - Utilize LEDs of Devices
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Diagnostic is built into PROFIBUS DP...
6 Bytes Mandatory
Header Header Header
Device Related
(Optional)
Identifier Related
(Optional)
Channel Related
(Optional)
Up to 244 Bytes
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…so each Controlling Device can provide it!
e.g. via flow charts in a Soft PLC...
…or via a message on an HMI panel...
…or via a function call in a PLC.
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PROFIBUS Monitor Monitors bus
traffic
No bus address
No influence on performance
Live list
Trigger on events
Detailed knowledge required
! Expert Tool !
! Expert Tool !
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Diagnostic Repeater
Segment 2 Segment 3
Segment 1
Segment 4
! NEW - 3 rd quarter 2001 !
! NEW - 3 rd quarter 2001 !
Standard PROFIBUS
Automatic search for transmission rate
Repeater functionality
Works with existing components
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Diagnostic Repeater (continued)
How does it work? Bus address assigned to diagnostic repeater
Repeater determines and stores network topology
Action is started by the configuration tool starts
Errors determined via reflection measurements
Standard PROFIBUS diagnostic used to report problems back to master
! NEW - 3 rd quarter 2001 !
! NEW - 3 rd quarter 2001 !
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! NEW - 3 rd quarter 2001 !
! NEW - 3 rd quarter 2001 !
Diagnostic Repeater (continued)
Segment 2 Segment 3
Segment 1
Segment 4
Error detection for segments 2 and 3
9 pin sub D for PC connection, e.g. for diagnostic purposes (segment 4)
How does it work?
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Diagnostic Repeater (continued)
Wire break
Short circuit A, B or versus shield
Termination
Sporadic errors
What type of errors can be detected?
! NEW - 3 rd quarter 2001 !
! NEW - 3 rd quarter 2001 !
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Name of the disturbed segment
Cause of disturbance
Location (between station X and Y)
Distance
Error rate (percentage)
What is reported?
Diagnostic Repeater (continued)! NEW - 3 rd quarter 2001 !
! NEW - 3 rd quarter 2001 !
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Diagnostic Repeater (continued)! NEW - 3 rd quarter 2001 !
! NEW - 3 rd quarter 2001 !
Online Diagnostic via
Configuration Tool