detail teaching scheme

DETAIL TEACHING SCHEME

SCHOOL OF ENGINEERING PROGRAM: B. Tech

(MECHANICAL ENGINEERING)

ACADEMIC YEAR - 2018-19 SEMESTER – III (Batch: 2017-21)

DEFINATION OF ONE CREDIT :

1. Lecture (L): 1 hour / week / semester, 2. Practical (P): 2 hour / week / semester,

3. Tutorial (T): 2 hour / week / semester.

TEACHING SCHEME

Course

Code Course Name

Teaching Hours Credits

Audit

course CIE PSEE

Remarks

if any Theory Tutorial Practical

APS301 DIFFERENTIAL

EQUATIONS 4 0 0 4 N Y N

ME306

MACHINE DESIGN

AND INDUSTRIAL

DRAFTING

3 2 2 5 N Y Y

ME308 MANUFACTURING

PROCESS - I 3 0 2 4 N Y Y

ME312 ENGINEERING

THERMODYNAMICS 3 0 0 3 N Y N

ME313 FLUID MECHANICS 3 0 2 4 N Y Y

ME314 MATERIAL SCIENCE

AND METALLURGY 3 0 2 4 N Y Y

MEN30

1 MENTORING 1 0 0 0 - N N

Total 20 2 8 24

Total Hours 30

N- No CIE – Continuous internal evaluation

Y – Yes PSEE – Practical semester end examination including ITD, Dissertation, Industrial project, Industrial training etc..

Director Faculty of Technology

RK UNIVERSITY Rajkot

SYLLABUS

Course Title DIFFERENTIAL EQUATIONS

Course Code APS301

Course Credit

Lecture : 04

Practical : 00

Tutorial : 00

Total : 04

Course Learning Outcomes

After Successful completion of the above course, students will be able:

To know, formulate and solve differential equations.

Illustrate Fourier seres and Laplace transforms thorough practical applications.

Learn to solve boundary value problems.

To apply applications of PDE in two-dimensional heat equation.

To explain the application of Fourier series and transform.

Use Laplace transforms to solve initial value problem.

Detailed Syllabus

Sr. No.

Contents Hours Allotted

SECTION – 1

1.

Higher order ODE: Linear differential equations of second and higher order, Superposition principle, Initial value problems, Linear dependence and independence of functions- Wronskians, Abel-Liouville formula, Method of obtaining general solution of non-homogeneous linear differential equation with constant coefficients, Method of obtaining Particular Integral – Shorter methods for finding P. I. for special form of R(x), Method of undetermined coefficients, Method of variation of parameter, Linear ODEs of higher order with variable coefficients, Cauchy-Euler equation, Legendre’s Linear differential equation with variable coefficients and its applications.

12

2. Partial Differential Equation Introduction, Basic concepts and definitions, Formation of partial differential equation, Discussion about solutions of P.D.Es, Partial differential equation of first order, Linear partial differential equation of first order, Nonlinear partial differential equation of first order, Method of separation of variables, Classification of partial equations of mathematical physics and their origins(vibrating strings, vibrating

8

SYLLABUS

2018-19 B. TECH 3RD SEM MECHANICAL (2017-21 BATCH) Page 2

Instructional Method and Pedagogy:

membranes heat conduction in solids etc.), Solving PDEs via the method of separation of variables, The Laplace operator in cylindrical and spherical polar coordinates, Brief discussion of Fourier Bessel series, Solution via Fourier series/Fourier-Bessel series for rectangular

and circular domains in R2and spherical and cylindrical domains R3.

3. Series solution of ODEs:

Ordinary differential equations with regular singular points and the method of Frobenious and Power series, Illustrative examples as the equations of Legendre.

8

Total 28

SECTION – 2

5. Laplace Transforms Laplace transform of ⁄ and , Convolution theorem, Use of

Laplace transform for solving IVP for ODEs and systems of ODEs Heaviside unit step function and Second shifting theorem, Applications of Laplace transforms.

10

6. Fourier Series

Basic formulae in Fourier series, Theorem of existence of Fourier series, Fourier series for discontinuous function, Fourier series of even and odd functions, Half range Fourier series, Parseval’s formula (statement only) and Bessel’s inequality with examples, Applications of Fourier series

8

7. Fourier Transforms

Fourier transforms and its basic properties, Fourier transform of the Gaussian and the Fourier inversion theorem (statement only), Riemann Lebesgue lemma for Fourier series and Fourier transforms (statement only).

4

8. Legendre and Bessel’s functions

Legendre polynomial, Rodrigue’s formula, generating function of the Legendre polynomial and their orthogonality, Recurrence relation for

, Bessel’s equation and Bessel’s function of first kind only, Basic

properties of the recurrence relation and Integral

representation of

6

Total 28

SYLLABUS


Lectures will be conducted with the aid of multi-media projector, black board, OHP etc.

Assignments based on course content will be given to the students at the end of each unit/topic and will be evaluated at regular interval.

Surprise tests/Quizzes/Seminar/ will be conducted.

The course includes tutorials, where students have an opportunity to practice the examples for the concepts being taught in lectures.

Reference Books:

1. Erwin Kreyzig, Higher Engineering Mathematics, Wiley India Publications – 8th

Edition.

2. Dr. R.C. Shah, Differential equations, Books India Publications – 5th Edition

3. Elementary Differential Equations, W. E. Boyce and R. Di Prima and John

Wiley,(2005), 8th Edition.

4. R. V. Churchill and J. W. Brown, Fourier series and boundary value problems,

McGraw-Hill (2006), 7th Edition.

5. T. M. Apostol, Calculus, Volume-2, Wiley Eastern, 1980, 2nd Edition.

6. B. S. Grewal, Higher Engineering Mathematics, Khanna Publishers Co. Ltd.New

Delhi – 39th Edition.

7. Thomas George, B. weir Maurice, D. Hass Joel Giordano Frank, Prajapati

Jyotindra, Calculus, Pearson Education, Delhi – 1st Edition.

SYLLABUS


Course Title MACHINE DESIGN AND INDUSTRIAL DRAFTING

Course Code ME306

Course Credit

Lecture : 03

Practical : 01

Tutorial : 01

Total : 05


After Successful completion of the above course, students will be able to:

Explain the basic of mechanical design process such as cotter joint, welded joint, riveted joint design and design of simple machine components like shaft, key, coupling, lever power screw

Apply the contemporary techniques in effectively designing the machine elements.

Describe the concepts involved in the analysis of mechanical elements by considering the various stresses encountered by the machine element.

Utilize drafting principles to read and comprehend a part drawing

Apply and layout dimensions on a part drawing for manufacturing

Practice the different techniques for making production drawings.

Determine tolerances for proper fit to achieve functional requirements of a

mechanical components

Detailed Syllabus

Sr. No.

Name of chapter & Details Hours Allotted

Section – I

1 Fundamentals of Machine Design:

Definition and understanding of various types of design, Morphology of design, Design procedure, Various parameters related to Design, Comparison of Conventional Design and Computer Aided Design, Selection of materials, Properties and I.S. coding of various materials, factors of safety, Theory of Failures, Stress Concentration and methods of relieving stresses.

5

2 Design of Joints: 2.1 Design of Cotter and Knuckle Joints: Introduction, Types of cotter joints, Design of spigot and Socket cotter joint, Sleeve and Cotter joint, Gib and cotter joint, Knuckle Joint, Methods of failure of Knuckle joint, Design procedure for knuckle joint, Design of Turn Buckle.

16

SYLLABUS


2.2 Design of Riveted Joints:

Introduction, Methods of Riveting, Types of Rivet heads, Types of Riveted Joints, Lap joint, Butt joint, Important terms used in Riveted joints, Caulking and Fullering, Failure, Strength and Efficiency of Riveted joints, Design of Boiler joints. 2.3 Welded Joints: Types of welded joints, stresses in welded joints, Design for various loading conditions in torsion, shear, or direct load, eccentrically loaded welded joints, welding symbols.

3 Design of Levers: General Procedure for design of levers, design of lever for various applications like safety valve, design of bell crank lever, design of rocker arm for exhaust valves.

10#

4 Sheet Lay out, Sketching and Drawing

Sheet layout, sheet size, margin, Border lines, Borders and frame, Orientation mark, Grid reference frame, Title block, Bill of Materials, Revisions of drawing, Folding marks, scale, Types of machine drawings, sketching, lines, lettering and dimensioning, sectional view.

4*

5 Part Drawing and Assembly Drawings:

Introduction, types of assembly drawings, accepted norms to be observed for assembly drawings, sequence of preparing the assembly drawing.

6*

Total 21

Section – II

6 Design of Shaft:

Introduction, Classification of Shafts, Size and Shape of Shaft, Design of solid and hollow shaft considering shaft subjected to twisting moment, bending moment, combined T.M and B.M. and subjected to axial forces, Shafts subjected to Fluctuating loads, Design of shaft for critical speed, design of shaft for rigidity and stiffness, flexible shafts.

11

7 Keys and Couplings: Introduction, Classification of Keys and Couplings, Design of different types of keys, design of Muff, Clamp coupling, Rigid coupling, Flange Coupling, Flexible couplings, Oldham Coupling.

10

8 Design of Power Screws:

Types of power screw threads, Torque required to raise and lower the load by Square threaded screw. Design of screw with different types of threads used in practice. Overhauling and Self-locking Screw. Design of nuts, Design of C clamp, Screw jack, toggle jack, design of coupler.

11#

9 Production Drawing:

Elements of production drawing, geometrical tolerance, Terminology for 8*

SYLLABUS


geometrical deviation, Representation of geometrical drawings, Dimensional tolerance, Terminology for dimensional tolerances, selection of tolerance, representation of tolerance, Fits, allocation of fits for various mating parts, Surface roughness.

Total 21


1. At the start of course, the course delivery pattern, prerequisite of the subject will be discussed.

2. * Chapter number 4, 5 and 9are to be covered during laboratory session. 3. # Chapter number 3 and 8 are to be covered during tutorial session. 4. Lectures will be conducted with the aid of multi-media projector, black board, OHP etc. 5. Assignments based on course content will be given to the students at the end of each

unit/topic and will be evaluated at regular interval. 6. Surprise tests/Quizzes/Seminar/Tutorials will be conducted. 7. The course includes a laboratory, where students have an opportunity to build an

appreciation for the concepts being taught in lectures. 8. Attendance is compulsory in lectures and laboratory. Minimum two internal exams will

be conducted and average of two will be considered as a part of overall evaluation. 9. Design data book from PSG or Design data book from V.B. Bhandari are allowed to

use.

Reference Books:

1. V. B. Bhandari “Design of Machine Elements”, Tata McGraw Hill Publishing Co.

2. P.C. Sharma and Agarwal, “Machine Design”, Katsons Publications

3. S. G. Kulkarni, “Machine Design - Solved Problems", Tata McGraw Hill Publishing

Company Ltd., New Delhi

4. William Orthein, "Machine Component Design (Vol. I & II)", M/s. Jaico Publishing

5. N.D. Bhatt, “Machine Drawing” –Charator Publication

6. P.S. Gill, “Machine Drawing” by S.K. Kataria & Sons New Delhi

7. Joseph Edward Shigley and Charles R. Mischke, "Mechanical Engineering Design",

McGraw Hill International Edition,

8. P. J Shah, “Machine Drawing”, S. Chand Publication

9. Shigley, “Machine Design”, Tata McGraw hill

10. Dr. K. L. Narayana, Dr. P. Kannaiah, K. Venkata Reddy,” Machine drawing”, New age

international limited, Third Edition.

11. Revised IS codes; 10711, 10713, 10714,9609, 1165, 10712, 10715, 10716,

10717,11663, 11668, 10968, 11669, 8043, 8000

12. Bhandari V.B., “Design data book”, Tata McGraw-Hill

13. P.S.G., “Design data book

SYLLABUS


Additional Resources

www.nptel.iitm.ac.in

http://www.ignouonline.ac.in/

http://www.machinedesignonline.com/

http://machinedesign.com/

http://www.nptel.iitm.ac.in/

http://www.ignouonline.ac.in/

http://www.machinedesignonline.com/

SYLLABUS


Course Title MANUFACTURING PROCESS – I

Course Code ME308

Course Credit

Theory :03

Practical :01

Tutorial :00

Credits :04


After successful completion of the course, students will be able to:

Explain all the processes, tools and their applications.

Operate various types of Conventional machines.

Understand the influence of the different parameters on manufacturing

processes.

Develop troubleshooting capacity for basic machine related problems.

Detailed Syllabus

Sr. No.

Name of Chapter & Details Hours Allotte

d

SECTION –I

1. Introduction: Importance of manufacturing processes, Classification of manufacturing processes, Types of Accidents, Causes and Common Sources of Accidents in workshop, First Aid.

03

2. Metal Casting Processes:

Casting terms, Sand mould making procedure, Patterns, Moulding sands, Testing and properties of Sands, Sand preparation, Types of sand Moulds, Cores, Elements of Gating system, Gating ratio, Melting furnaces, Casting cleaning and Casting defects, Special casting processes: Shell moulding, Precision investment casting, Permanent mould casting, Die casting, Centrifugal casting, Continuous casting.

12

SYLLABUS


3. Metal Forming Processes:

Nature of Plastic deformation, Concept of strain hardening, Hot and cold working; Rolling: Principle, Rolling load, Roll passes, Breakdown passes, Roll pass sequence; Forging: Forging operations, Forging defects; Extrusion: Principle, Hot extrusion, Cold extrusion; Wire drawing; Swaging; Sheet metal operations: Press tool operations, Shearing action, Shearing operations, Drawing, Spinning, Bending, Stretch forming, Embossing and Coining.

06

Total 21

SECTION –II

4. Metal Fabrication Processes: Introduction, Classification, Weld terms. Gas Welding and Cutting: Principle, Types of Gases, Types of Flames, Edge preparation, Welding filler rod, Oxy – Acetylene Weld equipment and Welding Technique, Oxy Hydrogen Welding, Gas Cutting. Electric Arc Welding: Principle of Arc, Arc Welding Equipment, Electrodes, Manual Metal Arc Welding, Carbon Arc Welding, Inert Gas Shielded Arc Welding, Tungsten Inert Gas Welding, Gas Metal Arc Welding, Submerged Arc Welding, Atomic Hydrogen Welding, Plasma Arc Welding, Stud Arc Welding, Fire Cracker Welding, Arc Cutting. Resistance Welding: Principle, Resistance Spot Welding, Resistance Seam Welding, Projection Welding, Upset Welding, Flash Welding. Other Welding Processes: Thermit Welding, Electro slag Welding, Laser beam Welding, Forge Welding, Friction Welding, Diffusion Welding, Explosion Welding. Defects in Welding, Brazing, Braze Welding and Soldering.

17

5. Plastics and their Processing: Introduction, Types of Plastics, Elastomers, Materials for processing plastics, Moulding Processes, Calendering, Thermoforming, Laminating.

04

Total 21

SYLLABUS


Instructional Method and Pedagogy

At the start of course, the course delivery pattern, prerequisite of the subject will be discussed.


Attendance is compulsory in lectures and laboratory. Minimum two internal exams will be conducted and average of two will be considered as a part of overall evaluation.


Surprise tests/Quizzes/Seminar/Tutorials will be conducted.

The course includes a laboratory, where students have an opportunity to build an appreciation for the concepts being taught in lectures. Minimum eight experiments shall be there in the laboratory related to course contents.

Minimum six tutorials which includes solution of minimum five numerical under each head.

Reference Books:

1. P. N. Rao, Manufacturing Technology: Foundry, Forming, Welding, New Delhi: Tata McGraw Hill,

2. S.K. Hajra Choudhury, A.K. Hajra Choudhury, Workshop Technology Vol. I, Mumbai: Media Promoters and Publishers Pvt. Ltd.

3. Heine Richard, W. Loper Carl, Rosenthal Philip, Principles of Metal Casting, New Delhi: Tata McGraw Hill Publishing Pvt. Ltd.

4. R. K. Jain, Production Technology, Delhi: Book Publishing Company (P) Ltd. 5. O. P. Khanna, Production Technology: Volume 1, Delhi: Dhanpatrai & Company Pvt.

Ltd., 6. A. K. Chakrabarti, Casting Technology & Cast Alloys, Prentice – Hall of India Pvt. Ltd. 7. Campbell John, Castings, New Delhi: Elsevier 8. Little Richard, Welding & Welding Technology, New Delhi: Tata McGraw Hill Publishing

Company Ltd. 9. O. P. Khanna, Textbook of Welding Technology, Delhi: Dhanpatrai & Company Pvt.

Ltd. 10. R.K.Rajput, Manufacturing Technology, New Delhi: Laxmi Publications.


http://www.sme.org/fmp/

http://iitvids.blogspot.in/2012/12/manufacturing-processes-ii.html

http://www.cosmolearning.com/courses/manufacturing-processes-i-538/video-lectures/

http://www.ias.ac.in/sadhana/

http://www.sme.org/fmp/



SYLLABUS


Course Title ENGINEERING THERMODYNAMICS

Course Code ME312

Course Credit

Theory :03

Practical :00

Tutorial :00

Credits :03

Course Learning Outcomes:


Understand the fundamental concepts and terminologies of thermodynamics and use

of tables for thermodynamic properties

Understand the concept of heat and work and calculate the work involved in different

thermodynamic processes and apply the First law of thermodynamics to solve closed

and open system problems.

Analyze the efficiency of Power cycles, heat engines, refrigerators and heat pump by

applying Second law of thermodynamics.

Apply the concept of reversibility and Entropy in thermodynamics system design.

Detailed Syllabus

Sr. No.

Name of chapter & details Hours

Allotted

Section – I

1 Review of Basic Concepts: Microscopic & macroscopic point of view, Thermodynamic system and control volume, Thermodynamic properties, processes and cycles, Thermodynamic equilibrium, Quasi-static process, pure substance, vapour liquid- solid phase in a pure substance.

04

2 First law of Thermodynamics:

First law for a closed system undergoing a cycle and change of state, Energy-A property of the system, Perpetual motion machine of the first kind, steady flow energy equation applied to nozzle, diffuser, boiler, turbine, compressor, pump, heat exchanger, throttling process and filling and emptying process.

08

3 Second law of Thermodynamics & Entropy: Limitations of first law of thermodynamics, Kelvin-Planck and Clausius Statements and their equivalence, Perpetual motion machine of the second

09

SYLLABUS


kind. Carnot cycle, Carnot’s theorem, corollary of carnot theorem, thermodynamic temperature scale. Clausius theorem, the property of entropy, inequality of Clausius, entropy change in a open system, reversible and irreversible process, principle of increase of entropy, Third law of thermodynamics, Entropy and disorder, concept of exergy. Available and unavailable energy, available energy referred to a cycle, availability in non-flow and steady flow systems, reversibility and irreversibility.

Total 21

Section – II

4 Vapour & Gas Power cycles:

Carnot cycle, Rankine cycle, comparison of carnot and rankine cycle, modified rankine cycle, Calculation of cycle efficiencies, variables affecting efficiency of rankine cycle. Carnot, Otto, diesel, dual, at kinson and brayton cycle, Comparison of otto, diesel and dual cycles, calculation of air standard efficiencies, mean effective pressure, brake thermal efficiencies, relative efficiencies of I.C. engine.

09

5 Combustion of fuels: Combustion of air, combustion equations, minimum air requirement, excess air and air fuel ratio, wet and dry analysis of products of combustion, conversion of volumetric analysis by mass, Determination of calorific value of fuel by Bomb calorimeter and Junkers gas calorimeter, Definitions of Flash point, Fire point, Viscosity, Vapour pressure, Cloud point, Pour point etc.

07

6 Properties of gases and Mixtures: Avogadro’s law, equation of state, ideal gas equation, Vander Waal’s Equation, reduced properties, law of corresponding states, compressibility chart. Gibbs-Dalton law, volumetric analysis of gas mixture, apparent molecular weight and gas constant, specific heat of a gas mixture, Adiabatic mixing of perfect gases, gas and vapour mixtures.

05

Total 21

Instructional Method and Pedagogy

At the start of course, the course delivery pattern, prerequisite of the subject will be discussed.


Attendance is compulsory in lectures and laboratory. Minimum two internal exams will be conducted and it will be considered as a part of overall evaluation.


Surprise tests/Quizzes/Seminar/Tutorials will be conducted.

SYLLABUS


Reference Books:

1. Thermodynamics – Engineering Approach by Yunus Cengel & Boles, Tata McGraw-Hill,

New Delhi.

2. Engineering Thermodynamics by P.K. Nag, Tata McGraw-Hill, New Delhi

3. Engineering Thermodynamics by R.K. Rajput, Laxmi Publications, New Delhi

4. Fundamentals of Engineering Thermodynamics by R.Yadav, Central Publishing House,

Allahabad

5. Thermodynamics by J.P. Holman, Tata McGraw-Hill.

6. An introduction to Thermodynamics by YVC Rao, New Age publishers, New Delhi.

7. Thermodynamics – Theory & Application by Robert Balmer, Jaico publication house.

8. Fundamentals of Thermodynamics by Sonntag, Borgnakke & Van wylen, John Wiley &

sons (ASIA) PVT. LTD

Additional Resources:

Video Lectures by Dr. Uday Gaitonde, Department of Mechanical Engineering, IIT Bombay,

India: Link: ftp://192.168.176.14/Central%20Library-

%20Resource%20Center/AudioVideo/NPTEL%20Videos%20Lecture%20Series/Mechanical%20Engineering/Thermodynamics%20ME209x/

ftp://192.168.176.14/Central Library- Resource Center/Audio

ftp://192.168.176.14/Central Library- Resource Center/Audio

SYLLABUS


Course Title FLUID MECHANICS

Course Code ME313

Course Credit

Theory : 03

Practical : 01

Tutorial : 00

Credits : 04



● Classify the different types of fluid flow. ● Apply the fundamentals of mathematics for solution of fluid flow problems. ● Demonstrate the fluid flow patterns and illustrate the same on the laboratory scale

equipment. ● Evaluate fluid flow laws and perform calculations for the same.

Develop laboratory scale model using the fundamentals in the course.

Detailed Syllabus

Sr. No.

Name of chapter & details Hours

Allotted

SECTION-I

1 Fluids and Their Properties: Fluids, shear stress in moving fluid, difference between solid and fluid, liquids and gases, Newtonian and non-Newtonian fluids, the continuum concepts and properties of fluids like density, viscosity, capillarity, surface tension, compressibility, bulk modulus, cavitation and vapor pressure.

3

2 Pressure and Head:

Statics of a fluid system, Pascal’s law, variation and equality of pressure, Hydrostatic paradox and measurement of pressure using Manometers.

6

3 Dimensional Analysis and Similarities:

Dimensions of physical quantities, dimensional homogeneity, dimensional analysis using Rayleigh’s and Buckingham’s Pi theorem method, significance of model study and model laws, performing model study using dimensionless numbers.

6

SYLLABUS


4 Kinematics of Fluid Flow:

Fluid flow, different types of fluid flow, real and ideal fluids, analyzing fluid flow using continuity equations, methods of fluid flow analysis, determination of velocity and acceleration of a fluid flow.

4

5 Two-dimensional Ideal Fluid Flow:

Rotational and irrotational flow, vortex flow, lines of fluid flow, stream function and velocity potential function, analysis of fluid flow using stream function and velocity potential function.

2

Total 21

SECTION-II

6 Energy Equation and Its Application:

Momentum and fluid flow, momentum and Euler’s equation of motion along a streamline, Bernoulli’s theorem, pitot tube, venturimeter, orifice meter, measurement of flow rate using above equipment, flow over notches and weirs, pressure gradient and change of total energy.

6

7 Static Forces on Surface and Buoyancy: Resultant force and center of pressure on an object immersed in fluid, forces on curved surface, buoyancy and equilibrium of floating bodies, stability of submerged body, metacenter and determination of metacentric height of a floating body.

5

8 Viscous Flow: Reynolds Number and its physical significance, flow of viscous fluid in circular pipe, flow of viscous fluid between two parallel plates, Power absorbed in bearings.

5

9 Turbulent Flow:

Loss of head in a fluid flow, Expression of coefficient of friction using Darcy-Weisbach equation, Moody diagram and its importance.

2

10 Flow Through Pipes:

Loss of energy in pipes such as major and minor energy losses, Flow through pipes in series or compound pipes and parallel pipes, Equivalent pipe, Darcy-Weisbach formula. Water hammer in pipes.

3

Total 21

SYLLABUS


Instructional method and Pedagogy:

● At the start of course, the course delivery pattern, prerequisite of the subject will be discussed.

● Lectures will be conducted with the aid of multi-media projector, black board, OHP etc.

● Attendance is compulsory in lectures and laboratory. Minimum two internal exams will be conducted and average of two will be considered as a part of overall evaluation.

● Assignments based on course content will be given to the students at the end of each unit/topic and will be evaluated at regular interval.

● Surprise tests/Quizzes/Seminar/Tutorials will be conducted.

● The course includes a laboratory, where students have an opportunity to build an appreciation for the concepts being taught in lectures. Minimum eight experiments shall be there in the laboratory related to course contents.

Reference Books:

1) D.S. Kumar,” Fluid Mechanics and Fluid Power Engineering”, S.K. Kataria & Sons. 2) R.K. Bansal, “Fluid Mechanics and Hydraulic Machines”, Laxmi Prakashan. 3) R.K. Rajput, “Fluid Mechanics and Hydraulic Machines”, S.Chand& Co. 4) K.Subramanya, “Theory and Applications of Fluid Mechanics”, TMH outline series, Tata

McGraw Hill Publishing Company Ltd. 5) Frank.M. White, “Fluid Mechanics”, McGraw Hill Publishing Company Ltd. 6) Shames, “Mechanics of Fluids”, McGraw Hill Publishing Company Ltd. 7) YunusCengel, “Text Book of Fluid Mechanics”, McGraw Hill Publishing Company Ltd.


● http://nptel.ac.in/courses/112105171/

● http://web.mit.edu/hml/ncfmf.html

● http://www.learnerstv.com/Free-engineering-Video-lectures-ltv078-Page1.htm

http://nptel.ac.in/courses/112105171/

http://web.mit.edu/hml/ncfmf.html

http://www.learnerstv.com/Free-engineering-Video-lectures-ltv078-Page1.htm

SYLLABUS


Course Title MATERIAL SCIENCE AND METALLURGY

Course Code ME314

Course Credit

Theory :03

Practical :01

Tutorial :00

Credits :04


After Successful completion of the above course, students will be able to: ● List the properties of material and define it.

● Select and classify the material according to applications.

● Identify crystal structure of material.

● Choose the Heat treatment and NDT testing methods for metal according to

requirement.

● Interpret phase transformation occurs during solidification.

● Demonstrate the measurement of mechanical properties of material

● Choose material modification and prevention techniques.

● Develop new alloy metal according to requirement of properties.

Detailed Syllabus

Section – I

Sr. No.

Name of chapter & Details Hours

Allotted

1 Introduction: Classification of engineering material, Engineering requirements of materials. Mechanical Properties, Criteria for selection of materials for engineering applications.

02

2 Metallic materials Types, properties and applications. Mechanical Behavior: Destructive testing: Tensile testing, Stress-strain diagram showing ductile and brittle behavior of materials, Structure of Metals, Macro-examination, Microscopic examinations, Spark Test, Macro-etching, Chemical analysis of steel, Izod and Charpy Impacts tests, Fracture, Types of fracture, basic mechanism of ductile and brittle fracture, Ductile to brittle transition, Creep failure and fatigue failure. Non-destructive test: Non-destructive testing such as Radiography Testing, Dye Penetration Testing, Magnetic Particle Testing, Ultrasonic Testing

09

3 Crystal Structure: BCC, FCC and HCP Structures, coordination number and atomic packing

04

SYLLABUS


factors, crystal plan and direction, crystal imperfections -point line and surface imperfection, changes in properties due to deformation

4 Corrosion:

Corrosion of metals: Definition, causes and nature, Mechanism of corrosion, Measures of counter acting corrosion, Prevention of corrosion: Metal coatings, Organic coatings, alloy addition, use of Corrosion inhibitors, Cathodic protection against corrosion.

04

5 Introduction to Advanced Materials:

Types and Properties of Composite materials, High temperature materials, Engineering Ceramics& cryogenic materials.

02

Total 21

Section – II

6 Steel:

Classification of Steels, types of steel, Properties and uses, Effects of

alloying Metals.

05

7 Cast Iron and Their Properties: Cast Iron: Grades, Alloy Cast Iron. Malleable Iron, S. G. Iron, Gray cast iron,

White cast iron.

05

8 Solidification methodology:

Crystallization of metals. Solidification of an alloy, solid solution and its

types.

03

9 Alloys and Phase Diagrams: Constitution of alloys, phase diagrams-Isomorphous, eutectic, eutectoid and

peritectic reactions, Iron – carbon equilibrium diagram, Lever rule, Effects of

Structure on Physical Properties.

03

10 Heat Treatment Effect of non-equilibrium cooling on microstructure and properties of steel, TTT diagram for 0.8% carbon steel only, Isothermal treatments, Critical Cooling Rate & Heat treatments like Annealing, Normalizing, Hardening and tempering. Hardenability of steels, surface hardening treatments.

05

Total 21


● At the beginning of course, the course delivery pattern, prerequisite of the subject will be discussed.

● Lectures will be conducted with the aid of multi-media projector, black board, OHP etc.

● Attendance is compulsory in lectures and laboratory. ● Minimum two internal exams will be conducted and total of two will be considered as

a part of overall evaluation.

● Assignments based on course content will be given to the students at the end of each unit/topic and will be evaluated at regularly.

● Surprise tests/Quizzes/Seminar/Tutorials will be conducted. ● The course includes a laboratory, where students have an opportunity to build an

SYLLABUS


appreciate on for the concepts being taught in lectures.

Reference Books:

1. Sidney H. Avner, “Introduction to Physical Metallurgy”, Tata McGraw hill.

2. G.K. Narula, “Materials Science”, Tata McGraw hill.

3. Materials Science and Engineering by William D. Callister, Wiley

4. O.P. Khanna, “Material Science”, Dhanpatrai

5. Rollason, “Physical metallurgy”, Alibris

6. Dr. Swaroop and Dr. Saxena,“Elements of Metallurgy”, Rastogi

7. Robert Read,“Physical Metallurgy”, Wadsworth

Reading Materials, web materials with full citations:

● http://nptel.iitm.ac.in/courses/Webcourse-contents/IISc-

ANG/Material%20Science/New_index1.html

ftp://172.172.98.98/Central%20Library-%20Resource%20Center/Audio-

Video/NPTEL%20Videos%20Lecture%20Series/Metallurgy%20and%20

Material%20Science/ (NPTEL videos from RKU library)

detail teaching scheme

Documents