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Taguchi 1 Design of Experiments and Taguchi Experimental Design Professor Joe Greene CSU, Chico

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Design of Experiments and Taguchi Experimental Design. Professor Joe Greene CSU, Chico. Design of Experiments. Need for Experiments Factorial Experiments Two-Factor Factorial Experiments Statistical Analysis for Two-Factor Experiments Other Factorial Experiments - PowerPoint PPT Presentation

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  • Design of Experiments and Taguchi Experimental DesignProfessor Joe GreeneCSU, Chico

    Taguchi

  • Design of ExperimentsNeed for ExperimentsFactorial ExperimentsTwo-Factor Factorial ExperimentsStatistical Analysis for Two-Factor ExperimentsOther Factorial ExperimentsGeneral Factorial ExperimentsRandomized Complete Block Design2k Factorial DesignTaguchi Designs

    Taguchi

  • Need for Need for ExperimentsNeed to establish cause and effect relationshipsHomeCar repair- Trouble-shooting starting, noise, and braking problemsHome repair- Electrical and mechanical problems, cooking, etc.Gardening and lawn maintenance- watering and pesticide useSchoolStudying versus grades performanceAttendance versus grade performanceIndustryMaintenance and trouble-shooting of equipmentEffects of moisture, line rate, operators on productivity and qualityTrouble shooting production problems for incoming MaterialsTrouble shooting production problems on Target values for performance or appearance

    Taguchi

  • Experimental GoalsStatistical AccuracyProper selection of the responses to be measuredDetermination the number of factors that affect a responseThe interactions between the factorsThe number of repetitions per runThe form of analysis to be completedCostMinimize the costReduce the number of experiments to the minimumStudy the main factorsThoroughly understand the process under studyChoose the minimum number of experiments

    Taguchi

  • Factorial ExperimentsStudy the effects of 2 or more factors with factorial experimentsEach factor and each combination of factors are studiedExampleFactor A has 2 levels (high, low)Factor B has 2 levels (on, off)Then the total number of experiments is 2x2=4, orhigh-on, high-off, low-on, low-offExperiments measure the difference of the response from one level of the factor (high for A) and another level (low for A).

    Taguchi

  • Factorial Experiments- Design

    ExampleFactor A- 2 levels- A1, A2Factor B- 2 levels- B1, B2Measured values are10, 2030, 40 The effect Factor A has on the experiment is the average difference between the levelsA= 30+40 - 10+20 = 20 2 2B= 20+40 - 30+10 = 10 2 2

    ConclusionChanges in Factor A causes more of an effect than B. Factor A is more significant than Factor B

    Taguchi

  • Factorial Experiments- Interaction

    Example- No Interactions Interactions

    Taguchi

    Chart1

    1020

    300

    B2

    B2

    B1

    B1

    Factor A

    Observation

    Sheet1

    For B1

    A110

    A230

    A120

    A20

    Sheet1

    Factorial Experiment (No Interaction)

    Sheet2

    &A

    Page &P

    B2

    B2

    B1

    B1

    Factor A

    Observation

    Sheet3

  • Two-Factor Factorial Experiments

    Problem- Molding problems on Injection Molder has caused defects to sky rocket. The problems started when the PP resin was switched to a different supplier. Additionally, a new operator was added

    Experiment design to determine the cause of the defectFactor A- 2 levels: Resin 1= PP_old and Resin 2 PP_newFactor B- 2 levels- Operator 1= Tom and Operator 2= Bob

    Experiment run to see what is the cause- Operator or Resin

    Taguchi

  • Two-Factor Factorial ExperimentsExperimental Layout

    Taguchi

    Chart2

    1020

    3040

    Tom

    Bob

    Bob

    Tom

    Factor A

    Observation

    Sheet1

    For B1= Bob

    PP_old10

    PP_new30

    PP_old20

    PP_new40

    Sheet1

    Factorial Experiment (No Interaction)

    Sheet2

    &A

    Page &P

    Tom

    Bob

    Bob

    Tom

    Factor A

    Observation

    Sheet3

  • Significance of DifferenceLevel AveragesSum Differences from TableGraph Results

    Analysis of VarianceStatistical Measurement MethodMeasures the total variability in the data measured by the Sum of SquaresSeparate out the the differences caused by the individual factorsCalculates the differences caused by the errorUses the F statistic to calculate the significance

    Taguchi

  • ANOVA ExampleAnalysis of Variance

    Note: F Statistic determines significance. If F is greater than a specified value than the factoris significant.

    Taguchi

    SSFactor A = Page 334

    SSFactor B = Page 334

    SSTotal = Page 334

  • ANOVA Example CalculationAnalysis of Variance

    SST= Sum (results)2 - y..2 N = (10)2 + (20)2 + (30)2 ++(70)2 - (1280)2 8SSResin = Sum (Resin y.)2 - y..2 n NSSOperator = Sum (Operator y.)2 - y..2 n NSSError= SST - SSResin - SSOperator

    Taguchi

    Sheet1

    ExperimentResinOperatorImpact ResultsSquares of ResultsSum

    1PP_oldBob1020100400500

    2PP_oldTom304090016002500

    3PP_newBob20304009001300

    4PP_newTom6070360049008500

    Sheet2

    Sheet3

    Sheet1

    ExperimentResinOperatorImpact ResultsSquares of ResultsSum

    1PP_oldBob1020100400500

    2PP_oldTom304090016002500

    3PP_newBob20304009001300

    4PP_newTom6070360049008500

    12800= y..

    Sheet2

    Sheet3

  • Other Factorial ExperimentsGeneral Factorial ExperimentsInvolves experiments with more than 2 factorsRequires many experiments to runRandomized Complete Block DesignSpecial design of experiment that blocks out certain extraneous effectsUsed to investigate the effects of one ore more factors when entire experiment cannot be run under homogeneous conditions2k Factorial DesignSpecial design for 2 levels and k factors

    Taguchi

  • Taguchi Experimental DesignHistory of Dr. Genichi TaguchiAfter WWII, the Japanese initiated a major effort to participate in the world market.The first products were inexpensive, but of poor quality.The Japanese government set up government agencies modeled after US companies (Bell Labs). One such company, Electrical Communication Laboratories of Japan (ECL), hired Dr. Taguchi to reduce the cost of experimentation.Dr. Taguchi developed a series of experiments that resembled partial factorial designs and featured orthogonal (balanced) arrays. The experimental method is called The Taguchi Approach

    Taguchi

  • Comparison: Taguchi vs. Conventional Experimental DesignTraditional experimental designs were introduced by R.A. Fisher in 1920s in EnglandLimitations of traditional designLimited variety of layouts and difficult data analysisLimited number of variables with many required repetitionsPassive approach to interactions. Difficulty in resolving themF statistic only recognized as fully significant. Partial effects are not calculatedTaguchi hasMultiple layouts and designs and efficient data analysisMinimum number of experimentsActive approach to interactions and calculates partial contribution

    Taguchi

  • Features of TaguchiOrthogonal ArraysEfficient data collectionSeparated effects from one anotherBalanced, separable, or not mixedMinimum number of experimentsExperimental DesignsTwo Level- L8, L16, L32 have 8 experiments, 16 experiments, and 32 experiments, respectivelyThree Level- L9, L27 have 9 experiments and 27 experiments.Data Analysis- Software availableLevel AveragesANOVA

    Taguchi

  • Examples TaguchiDesign of Experiment for thermoplastic compositesObjectivesWhat is the best combination of Twintex composites and GMT?What are the optimum process conditions?Paper for SAE

    Taguchi

  • Improving Performance of BMC Bumper BeamsDOE Study Evaluate Effectiveness of Prepreg Technology to Selectively Increase Stiffness & Impact PerformanceFind Optimum Combination of the 2 Materials4 Variables were Compared vs Static Load :Prepreg TypeBMC Glass %Weight Fraction of PrepregTonnage of Press

    Taguchi

  • Improving Performance of BMC Bumper BeamsDOE Study3-Point Loading Test (ASTM D790), with FMVSS 581 Pendulum Impactor headTypical mid-sized Vehicle Bumper was UsedTest loaded Beam at Centerline @ 51 mm/minLoad/Deflection Response Measured & RecordedTests Measurable was Beams Static Load, Recorded at 25 mm of DeflectionSpecific Load = Static Load/Beam Weight

    Taguchi

  • Static Test Setup with a Pendulum Face Moving at a Constant Speed into a Rigidly Mounted Beam

    Taguchi

  • DOE StudyTP-BMC Glass Weight Percentage:20%,30%, and40%..Weight percentage of prepreg:25%, 50%, and75%..Press Tonnage (metric):450 t,675 t, and900 t..Prepreg type:satin weave (1:1),:twill weave (4:1), and unidirectional (uni);

    Taguchi

  • DOE Study

    Taguchi

    Figure 2: Continuous Extrusion System for Thermoplastic BMC Technology

    Figure 3: Static Load for TP-BMC/Prepreg

    Figure 4: Mass of Beams for TP-BMC/ Prepreg

    Figure 5: Mean Static Load vs. Beam Mass for TP-BMC/ Prepreg

    _915880270.xls

    Sheet: TTCPIDOE

    Certainteed TwinTex Static Test Results with CPI

    S.G. CPI 40 (30,20)= 1.19 (1.11,1.03)

    Molded beams at CPI on 11-30-95

    S.G. TT (60%)= 1.5; Uni (75%)= 1.78

    Joe Greene 1-24-96

    Baseline: CPI50% 6600 and 9.2lbs

    Average

    sg. PP 45/ 50%=

    1.2675

    1.345

    Beam #

    Material....................

    :Azdel Plus 7200lbs

    weight

    load@25

    load/wt

    Exp

    PP%

    PP%

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    Ave sp load

    S.D.sp load

    TT

    CPI%

    TT%

    Glass%tot

    Densit

    Glass%

    lbs

    lbs @25

    lbs/lbs

    No.

    wt%

    vol%

    lbs

    lbs

    lbs @25

    #@25

    lbs @25

    #@25

    951130-#

    wt%

    wt%

    wt. %

    g/cc

    vol.%

    1-1

    1:1

    30.4

    1.1101582599204802

    13.183129336555702

    604.1131105398457

    1.0

    30.666666666666668

    13.327847958916168

    7.593333333333334

    0.1616580753730973

    4827.333333333333

    155.05267922011478

    636.1265924021708

    31.30279609699179

    1-2

    30.8

    1.11378346141061

    13.4002072700964

    666.6666666666666

    1-3

    30.8

    1.11378346141061

    13.4002072700964

    637.6

    2-1

    Uni

    47.5

    1.2895995471911703

    23.928116598273668

    670.7891637220259

    2.0

    47.5

    23.928116598273665

    8.396666666666667

    0.14468356276144892

    5392.666666666667

    304.5231244640312

    641.9874118103509

    26.727959066044036

    2-2

    47.5

    1.2895995471911703

    23.928116598273668

    637.1900826446281

    2-3

    47.5

    1.2895995471911703

    23.928116598273668

    617.9829890643986

    3-1

    4:1

    47.6

    1.2908196795612663

    24.001178416842293

    831.3725490196078

    3.0

    46.8

    23.424855309548505

    7.93

    0.32526911934583697

    6442.0

    483.6610383315985

    811.7901706137

    27.69366512516376

    3-2

    46.0

    1.2715704877776537

    22.848532202254713

    792.2077922077922

    3-3

    No material

    41.0125

    Average glass loading

    4-1

    4:1

    36.9

    1.1721551418120457

    16.89551747377519

    672.544080604534

    4.0

    36.9

    16.89582833457047

    8.053333333333333

    0.32516662395352514

    5670.0

    335.1119216023208

    703.9872761119403

    27.869272191322224

    4-2

    36.599999999999994

    1.1691417194347231

    16.715073020043306

    713.7767220902613

    4-3

    37.2

    1.175184138315212

    17.076894509892927

    725.6410256410256

    5-1

    1:1

    44.4

    1.2528869630248773

    21.729758264962715

    840.6175771971497

    5.0

    44.199999999999996

    21.592344900441717

    8.436666666666667

    0.02081665999432418

    6866.333333333333

    262.93408552967867

    813.8696849268621

    31.19868627906177

    5-2

    44.099999999999994

    1.2494447582436263

    21.523638218181215

    821.3947990543735

    5-3

    44.099999999999994

    1.2494447582436263

    21.523638218181215

    779.5966785290628

    6-1

    Uni

    63.75

    1.523631196188247

    37.94198779570341

    733.8444687842277

    6.0

    57.949999999999996

    37.94198779570341

    9.115

    0.021213203435613576

    6908.5

    294.8635277547903

    757.96619043607

    34.11326590782036

    6-2

    63.75

    1.523631196188247

    37.94198779570341

    782.0879120879122

    6-3

    No material

    46.349999999999994

    Average glass loading

    7-1

    Uni

    48.75

    1.3050189732941937

    24.851435526598415

    653.2621589561091

    7.0

    48.75

    24.85143552659842

    8.953333333333333

    0.46306946923039305

    5917.666666666667

    376.31679916439526

    660.8662978833289

    21.246396549327983

    7-2

    48.75

    1.3050189732941937

    24.851435526598415

    644.4683136412459

    7-3

    48.75

    1.3050189732941937

    24.851435526598415

    684.8684210526317

    8-1

    4:1

    48.8

    1.3056434236464494

    24.88882776326044

    664.2369020501139

    8.0

    48.79999999999999

    24.88882776326044

    8.766666666666666

    0.011547005385214871

    5887.0

    263.83517582005624

    671.5264559345129

    30.28848575494849

    8-2

    48.8

    1.3056434236464494

    24.88882776326044

    704.7945205479452

    8-3

    48.8

    1.3056434236464494

    24.88882776326044

    645.5479452054794

    9-1

    1:1

    53.4

    1.3657671050580857

    28.489048207071004

    776.7573696145124

    9.0

    52.24375

    28.489048207071004

    8.86

    0.056568542495360315

    7002.0

    213.54624791833734

    790.2326173915259

    19.056878162592643

    9-2

    53.4

    1.3657671050580857

    28.489048207071004

    803.7078651685393

    9-3

    No material

    49.93125

    Average glass loading

    A-1

    CPI 20%

    496.0212201591512

    CPI20%

    20.0

    8.046875

    7.6766666666666685

    0.2937799630108097

    4149.333333333333

    580.3838959401489

    539.7295954818359

    64.70379146378187

    A-2

    " "

    520.6185567010309

    A-3

    507.98319327731093

    A-4

    556.9620253164557

    A-5

    663.1377551020408

    A-6

    493.6548223350254

    B-1

    CPI 30%

    596.4530892448513

    CPI30%

    30.0

    13.007812500000002

    8.502

    0.15205262246991133

    5545.6

    221.39399269175536

    652.7440400541993

    35.92608393327893

    B-2

    641.4719626168223

    B-3

    689.5734597156398

    B-4

    672.488038277512

    B-5

    663.7336504161713

    C-1

    CPI 40%

    618.3516483516484

    CPI40%

    40.0

    18.593749999999996

    8.928571428571429

    0.22445701677817392

    5773.285714285715

    592.2175034804122

    666.8427901107257

    26.223224830596834

    C-2

    691.7204301075268

    C-3

    684.757505773672

    C-4

    662.840909090909

    C-5

    678.173719376392

    C-6

    665.2125279642058

    C-7

    522.1330275229358

    C-8

    639.1752577319588

    Metric Equivalent

    Beam #

    Material....................

    Mass

    load@25

    Ave Mas

    S.D. Mass

    Ave load

    S.D. ld

    TT

    CPI%

    TT%

    kg

    kN @25mm

    kg

    kg

    kN @25mm

    #@25

    951130-#

    1-1

    1:1

    20.0

    26.0

    30.4

    3.5321200000000004

    20.8915

    3.4473733333333336

    0.07339276621938617

    21.457496666666668

    70.39391636593211

    1-2

    20.0

    27.0

    30.8

    3.4050000000000002

    22.225

    1-3

    20.0

    27.0

    30.8

    3.4050000000000002

    21.25599

    2-1

    Uni

    20.0

    50.0

    47.5

    3.8544600000000004

    25.314275000000002

    3.8120866666666666

    0.06568633749369782

    23.970403333333337

    138.25349850667016

    2-2

    20.0

    50.0

    47.5

    3.8453800000000005

    23.989665000000002

    2-3

    20.0

    50.0

    47.5

    3.7364200000000003

    22.60727

    3-1

    4:1

    20.0

    69.0

    47.6

    3.7046400000000004

    30.154880000000002

    3.60022

    0.14767218018300998

    28.634690000000003

    219.58211140254573

    3-2

    20.0

    65.0

    46.0

    3.4958

    27.1145

    3-3

    No material

    41.0125

    4-1

    4:1

    30.0

    23.0

    36.9

    3.60476

    23.736300000000004

    3.656213333333333

    0.1476256472749004

    25.20315

    152.14081240745367

    4-2

    30.0

    22.0

    36.599999999999994

    3.82268

    26.71445

    4-3

    30.0

    24.0

    37.2

    3.5412

    25.1587

    5-1

    1:1

    30.0

    48.0

    44.4

    3.82268

    31.461710000000004

    3.830246666666667

    0.009450763637423178

    30.520851666666665

    119.37207483047412

    5-2

    30.0

    47.0

    44.099999999999994

    3.8408400000000005

    30.888305

    5-3

    30.0

    47.0

    44.099999999999994

    3.82722

    29.21254

    6-1

    Uni

    30.0

    75.0

    63.75

    4.145020000000001

    29.781500000000005

    4.13821

    0.009630794359768564

    30.708282500000003

    133.86804160067481

    6-2

    30.0

    75.0

    63.75

    4.1314

    31.635065

    6-3

    No material

    46.349999999999994

    7-1

    Uni

    40.0

    25.0

    48.75

    3.82722

    24.478615

    4.064813333333333

    0.21023353903059844

    26.304028333333335

    170.84782682063545

    7-2

    40.0

    25.0

    48.75

    4.22674

    26.67

    7-3

    40.0

    25.0

    48.75

    4.14048

    27.76347

    8-1

    4:1

    40.0

    44.0

    48.8

    3.9861199999999997

    25.92324

    3.980066666666666

    0.005242340444887552

    26.167715

    119.78116982230553

    8-2

    40.0

    44.0

    48.8

    3.97704

    27.44343

    8-3

    40.0

    44.0

    48.8

    3.97704

    25.136475

    9-1

    1:1

    40.0

    67.0

    53.4

    4.0042800000000005

    30.452695000000002

    4.02244

    0.025682118292893585

    31.123890000000003

    96.94999655492515

    9-2

    40.0

    67.0

    53.4

    4.0406

    31.795085000000004

    9-3

    No material

    A-1

    CPI 20%

    3.42316

    16.624299999999998

    3.4852066666666675

    0.13337610320690763

    18.443786666666668

    263.49428875682764

    A-2

    " "

    3.52304

    17.957800000000002

    A-3

    3.2415599999999998

    16.122015

    A-4

    3.5866000000000002

    19.558

    A-5

    3.55936

    23.109555

    A-6

    3.5775200000000003

    17.291050000000002

    B-1

    CPI 30%

    3.96796

    23.171785

    3.8599080000000003

    0.06903189060133974

    24.650192000000004

    100.51287268205694

    B-2

    3.8862400000000004

    24.407495000000004

    B-3

    3.83176

    25.8699

    B-4

    3.7954399999999997

    24.98979

    B-5

    3.81814

    24.81199

    C-1

    CPI 40%

    4.1314

    25.012015

    4.053571428571429

    0.10190348561729097

    25.662255000000005

    268.8667465801072

    C-2

    4.222200000000001

    28.594685000000002

    C-3

    3.9316400000000002

    26.358850000000004

    C-4

    3.9952000000000005

    25.927685

    C-5

    4.07692

    27.070050000000002

    C-6

    4.0587599999999995

    26.434415

    C-7

    3.9588800000000006

    20.238085

    C-8

    4.4037999999999995

    27.559

    *****************Graph Results**************

    Exp

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    load/wt

    Glass

    Glass

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    No.

    lbs

    lbs

    lbs @25

    lbs @25

    Ave

    St. Dev

    wt.%

    vol%

    kg

    kg

    kN

    N

    1.0

    7.593333333333334

    0.1616580753730973

    4827.333333333333

    155.05267922011478

    635.7330992098331

    20.41958023091942

    30.666666666666668

    13.327847958916168

    3.4473733333333336

    0.07339276621938617

    21.457496666666668

    0.6892091591334103

    2.0

    8.396666666666667

    0.14468356276144892

    5392.666666666667

    304.5231244640312

    642.2389837236999

    36.267144636446744

    47.5

    23.928116598273665

    3.8120866666666666

    0.06568633749369782

    23.970403333333337

    1.3536052882426186

    3.0

    7.93

    0.32526911934583697

    6442.0

    483.6610383315985

    812.3581336696091

    60.99130369881444

    46.8

    23.424855309548505

    3.60022

    0.14767218018300998

    28.634690000000003

    2.1498733153839553

    4.0

    8.053333333333333

    0.32516662395352514

    5670.0

    335.1119216023208

    704.0562913907286

    41.61157966916235

    36.9

    16.89582833457047

    3.656213333333333

    0.1476256472749004

    25.20315

    1.489572491522316

    5.0

    8.436666666666667

    0.02081665999432418

    6866.333333333333

    262.93408552967867

    813.868036349269

    31.16563637254192

    44.199999999999996

    21.592344900441717

    3.830246666666667

    0.009450763637423178

    30.520851666666665

    1.168742010179422

    6.0

    9.115

    0.021213203435613576

    6908.5

    294.8635277547903

    757.9264947888097

    32.34926250738237

    57.949999999999996

    37.94198779570341

    4.13821

    0.009630794359768564

    30.708282500000003

    1.310668380870043

    7.0

    8.953333333333333

    0.46306946923039305

    5917.666666666667

    376.31679916439526

    660.945644080417

    42.03091576668599

    48.75

    24.85143552659842

    4.064813333333333

    0.21023353903059844

    26.304028333333335

    1.672728172285737

    8.0

    8.766666666666666

    0.011547005385214871

    5887.0

    263.83517582005624

    671.5209125475286

    30.0952672038087

    48.79999999999999

    24.88882776326044

    3.980066666666666

    0.005242340444887552

    26.167715

    1.17274735652015

    9.0

    8.86

    0.056568542495360315

    7002.0

    213.54624791833734

    790.293453724605

    24.10228531809677

    52.24375

    28.489048207071004

    4.02244

    0.025682118292893585

    31.123890000000003

    0.9492130719970095

    BMC20

    7.6766666666666685

    0.2937799630108097

    4149.333333333333

    580.3838959401489

    540.512375162831

    75.60363386107018

    20.0

    8.046875

    3.4852066666666675

    0.13337610320690763

    18.443786666666668

    2.579806417453962

    BMC30

    8.502

    0.15205262246991133

    5545.6

    221.39399269175536

    652.2700541049164

    26.040224969625424

    30.0

    13.007812500000002

    3.8599080000000003

    0.06903189060133974

    24.650192000000004

    0.9840962975148526

    BMC40

    8.928571428571429

    0.22445701677817392

    5773.285714285715

    592.2175034804122

    646.6080000000001

    66.32836038980616

    40.0

    18.593749999999996

    4.053571428571429

    0.10190348561729097

    25.662255000000005

    2.632406802970433

    % improvment over CPI

    TT 1:1

    16.349321121555388

    23.80694795047481

    21.28875801143253

    TT4:1

    55.26632923596048

    2.2358456545257845

    1.974709856227265

    TTuni

    29.975094400257095

    24.567255679769204

    2.5059183555632596

    Level Averages

    GL%1

    5480.0

    GL%2

    6482.0

    GL%3

    6247.0

    TT%1

    5423.0

    TT%2

    6026.0

    TT%3

    6759.0

    Ton1

    5803.0

    Ton2

    6022.0

    Ton3

    6384.0

    TT1

    6183.0

    TTU

    6073.0

    TT4

    5952.0

    TT%1

    TT%2

    TT%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    BMC20

    BMC30

    BMC40

    GL%1

    GL%2

    GL%3

    GL%1

    GL%2

    GL%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    Ton1

    Ton1

    Ton2

    Ton2

    Ton3

    Ton3

    *****************************************

    Anova Results

    Source

    Df

    S

    V

    F

    S'

    rho%

    -----------

    ---

    ---

    ---

    ---

    ----

    --------

    Glass%

    2.0

    1645416.0

    822708.0

    17.07051955956399

    27.41

    TT%

    2.0

    2686780.0

    1343390.0

    27.874246112986224

    45.84

    Tonnage

    2.0

    515621.0

    257810.5

    5.349357466939634

    7.42

    TwinT

    2.0

    79864.0

    39932.0

    0.8285564101145355

    0.0

    ------------

    e2

    15.0

    722920.0

    48194.666666666664

    19.33

    ------------

    Total

    23.0

    5650601.0

    245678.30434782608

    ********** Load/Weight Analysis******

    Level Averages

    BMC20

    687.2

    BMC30

    751.3

    BMC40

    705.1

    25%Prepreg

    660.9

    50%Prepreg

    707.0

    75%Prepreg

    784.0

    TonLow

    680.0

    TonMed

    712.0

    TonHigh

    759.0

    Satin

    741.0

    Twill

    687.0

    Uni

    723.0

    TT%1

    TT%2

    TT%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    GL%1

    GL%2

    GL%3

    GL%1

    618.0

    642.0

    802.0

    GL%2

    758.0

    704.0

    814.0

    GL%3

    664.0

    790.0

    661.0

    GL%1

    618.0

    642.0

    802.0

    GL%2

    814.0

    758.0

    704.0

    GL%3

    791.0

    661.0

    664.0

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    TT%1

    TT%1

    618.0

    661.0

    704.0

    TT%2

    TT%2

    814.0

    642.0

    664.0

    TT%3

    TT%3

    791.0

    758.0

    802.0

    Place data here!

    Ton1

    Ton1

    618.0

    758.0

    664.0

    Ton2

    Ton2

    791.0

    642.0

    704.0

    Ton3

    Ton3

    814.0

    661.0

    802.0

    *****************************************

    Anova Results with specific load data

    Anova Results with average load data

    Source

    Df

    S

    V

    F

    S'

    rho%

    Source

    Df

    S

    V

    F

    S'

    rho%

    -----------

    ---

    ---

    ---

    ---

    ----

    --------

    -----------

    ---

    ---

    ---

    ---

    ----

    --------

    Glass%

    2.0

    8324.0

    4162.0

    7.982355197545071

    13.69

    Glass%

    17.07051955956399

    27.41

    TT%

    2.0

    23032.0

    11516.0

    22.086689681626392

    41.35

    TT%

    27.874246112986224

    45.84

    Tonnage

    2.0

    9463.0

    4731.5

    9.074606827771385

    18.83

    Tonnage

    5.349357466939634

    7.42

    TwinT

    2.0

    4533.0

    2266.5

    4.346950517836594

    6.56

    TwinT

    0.8285564101145355

    0.0

    ------------

    ------------

    e2

    15.0

    7821.0

    521.4

    19.569999999999993

    e2

    48194.666666666664

    19.33

    ------------

    ------------

    Total

    23.0

    53173.0

    2311.8695652173915

    Total

    245678.30434782608

    Confirmation RUN

    feb 28, 1996

    Exp.

    CPI

    TwinTex

    Tonnage

    TwinTex

    #sheets

    Weight

    Weight

    % TT

    Weight

    No.

    %

    %

    Tons

    Type

    TT

    TT

    CPI

    Total

    1.0

    0.3

    0.4444444444444444

    1000.0

    1:1

    2.0

    4.0

    5.0

    44.44444444444444

    9.0

    2.0

    0.3

    0.4444444444444444

    1000.0

    1:1

    2.0

    4.0

    4.9

    44.9438202247191

    8.9

    3.0

    0.3

    0.4444444444444444

    1000.0

    1:1

    2.0

    4.0

    4.960000000000001

    44.64285714285714

    8.96

    4.0

    0.3

    0.6666666666666666

    1000.0

    1:1

    3.0

    6.0

    3.0199999999999996

    66.5188470066519

    9.02

    5.0

    0.3

    0.6666666666666666

    1000.0

    1:1

    3.0

    6.0

    3.039999999999999

    66.3716814159292

    9.04

    7.0

    0.3

    0.6666666666666666

    1000.0

    4:1

    3.0

    6.0

    2.8200000000000003

    68.02721088435374

    8.82

    8.0

    0.3

    0.4444444444444444

    1000.0

    4:1

    2.0

    4.0

    4.84

    45.248868778280546

    8.84

    9.0

    0.3

    0.4444444444444444

    1000.0

    4:1

    2.0

    4.0

    4.92

    44.843049327354265

    8.92

    10.0

    0.3

    0.2222222222222222

    1000.0

    4:1

    1.0

    2.0

    5.96

    25.125628140703515

    7.96

    11.0

    0.3

    0.2222222222222222

    1000.0

    4:1

    1.0

    2.0

    5.68

    26.041666666666668

    7.68

    15.0

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.210000000000001

    23.297872340425528

    9.4

    16.0

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.130000000000001

    23.497854077253216

    9.32

    17.0

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    6.770000000000001

    24.44196428571428

    8.96

    19.0

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.3

    45.24793388429752

    9.68

    22.0

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    9.76

    23.0

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.340000000000001

    45.06172839506172

    9.72

    6.0

    * reht

    0.3

    0.6666666666666666

    1000.0

    4:1

    3.0

    6.0

    2.9000000000000004

    67.41573033707866

    8.9

    12.0

    *br

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    9.34

    13.0

    *br

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    9.34

    14.0

    *br

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.09

    23.599137931034484

    9.28

    18.0

    *notst

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    4.62

    48.666666666666664

    9.0

    20.0

    *br

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    9.76

    21.0

    *br

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.3999999999999995

    44.785276073619634

    9.78

    Control of CPI Beams

    B1

    0.3

    1000.0

    8.88

    2.0

    0.3

    1000.0

    8.96

    3.0

    0.3

    1000.0

    8.9

    4.0

    0.3

    1000.0

    8.94

    5.0

    0.3

    1000.0

    9.2

    6.0

    0.5

    1000.0

    8.34

    D1

    0.5

    1000.0

    9.36

    2.0

    0.5

    1000.0

    9.18

    4.0

    0.5

    1000.0

    9.2

    5.0

    0.5

    1000.0

    9.06

    6.0

    0.5

    1000.0

    9.24

    8.0

    0.5

    1000.0

    9.2

    X1

    *br

    0.6

    1000.0

    11.32

    2.0

    *br

    0.6

    1000.0

    8.86

    3.0

    *br

    0.6

    1000.0

    11.5

    4.0

    *br

    0.6

    1000.0

    11.5

    6.0

    *br

    0.6

    1000.0

    11.56

    Exp.

    #sheets

    Weight

    Weight

    % TT

    Weight

    Load

    Load/wt

    Avg

    td Dev

    Avg

    td Dev

    Avg

    td Dev

    %imp30%

    %imp

    No.

    TT

    TT

    CPI

    Total

    lbs

    lbs/lbs

    Wgt

    Wgt

    Load

    Load

    Ld/Ld

    Ld/Ld

    v.30%

    v.50%

    1.0

    1:1

    2.0

    4.0

    5.0

    44.44444444444444

    764.7777777777778

    8.953333333333333

    0.2514367201570894

    6651.666666666667

    223.91144082725165

    742.8496150645027

    20.904820282804028

    11.205032195284835

    6.578137025036256

    2.0

    1:1

    2.0

    4.0

    4.9

    44.9438202247191

    723.1460674157303

    3.0

    1:1

    2.0

    4.0

    4.960000000000001

    44.64285714285714

    740.6249999999999

    4.0

    1:1

    3.0

    6.0

    3.0199999999999996

    66.5188470066519

    695.7871396895788

    8.959999999999999

    0.9162966331438388

    6266.666666666667

    38.8501394249212

    699.5228097321774

    13.29470726423125

    4.718983492840927

    0.3619526158073735

    5.0

    1:1

    3.0

    6.0

    3.039999999999999

    66.3716814159292

    688.495575221239

    7.0

    4:1

    3.0

    6.0

    2.8200000000000003

    68.02721088435374

    714.2857142857142

    8.0

    4:1

    2.0

    4.0

    4.84

    45.248868778280546

    765.4977375565611

    8.879999999999999

    0.28695768568617996

    6993.0

    319.6122650963195

    787.4013351459936

    30.976364775740816

    17.874451369160717

    12.97006243127598

    9.0

    4:1

    2.0

    4.0

    4.92

    44.843049327354265

    809.3049327354261

    10.0

    4:1

    1.0

    2.0

    5.96

    25.125628140703515

    665.8291457286432

    7.82

    0.647737053536669

    5582.5

    399.51533137039934

    714.7505103643216

    69.18525735757582

    6.998579395856527

    2.546701630462209

    11.0

    4:1

    1.0

    2.0

    5.68

    26.041666666666668

    763.671875

    15.0

    Uni

    1.0

    2.19

    7.210000000000001

    23.297872340425528

    811.4893617021277

    9.226666666666667

    0.6110487105595118

    6982.0

    696.5716043595231

    756.9851239395402

    76.16557609848516

    13.321126338254526

    8.60618707884365

    16.0

    Uni

    1.0

    2.19

    7.130000000000001

    23.497854077253216

    669.9570815450644

    17.0

    Uni

    1.0

    2.19

    6.770000000000001

    24.44196428571428

    789.5089285714284

    19.0

    Uni

    2.0

    4.38

    5.3

    45.24793388429752

    810.5371900826447

    9.719999999999999

    0.1854428753986499

    7550.666666666667

    257.1873506479826

    776.8851395038126

    29.168695836171477

    16.30017058440309

    11.461282568696218

    22.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    761.2704918032787

    23.0

    Uni

    2.0

    4.38

    5.340000000000001

    45.06172839506172

    758.8477366255144

    6.0

    4:1

    3.0

    6.0

    2.9000000000000004

    67.41573033707866

    597.0786516853932

    12.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    578.1584582441113

    13.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    642.3982869379015

    14.0

    Uni

    1.0

    2.19

    7.09

    23.599137931034484

    548.1681034482759

    18.0

    Uni

    2.0

    4.38

    4.62

    48.666666666666664

    0.0

    20.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    659.016393442623

    21.0

    Uni

    2.0

    4.38

    5.3999999999999995

    44.785276073619634

    705.5214723926381

    Control of CPI Beams

    B1

    639.6396396396395

    8.87

    0.28418303960651475

    5931.0

    511.16337896997277

    667.8245242070786

    40.46448705859448

    2.0

    671.4285714285713

    3.0

    719.5505617977528

    4.0

    668.5682326621925

    5.0

    700.3260869565217

    6.0

    607.4340527577938

    D1

    683.7606837606838

    9.206666666666665

    0.09688481133114374

    6415.333333333333

    267.93108566694656

    696.8079003662892

    27.932565564322697

    2.0

    686.7102396514161

    4.0

    709.1304347826087

    5.0

    694.5916114790286

    6.0

    744.4805194805194

    8.0

    662.1739130434784

    X1

    463.339222614841

    10.948

    1.1706921029886426

    4685.0

    1024.8292540711354

    424.52341167405496

    62.289987384402586

    2.0

    349.88713318284425

    3.0

    452.17391304347825

    4.0

    490.4347826086956

    6.0

    366.7820069204152

    Confirmation Run Results

    v50%

    v40%

    Matl

    Load/wt

    %incr

    %incr

    CPI30

    668.0

    -4.160688665710186

    3.2457496136012365

    CPI40

    647.0

    -7.173601147776183

    0.0

    CPI50

    697.0

    0.0

    7.727975270479134

    1:1(45%)

    743.0

    6.599713055954089

    14.837712519319938

    4:1(45%)

    787.0

    12.91248206599713

    21.638330757341574

    Uni(45%)

    777.0

    11.477761836441895

    20.09273570324575

    4:1(25%)

    715.0

    2.582496413199426

    10.510046367851624

    BMC20

    BMC20

    BMC20

    BMC20

    BMC30

    BMC30

    BMC30

    BMC30

    BMC40

    BMC40

    BMC40

    BMC40

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    4681.0

    5393.0

    6367.0

    5670.0

    6866.0

    6909.0

    5918.0

    5820.0

    7002.0

    4681.0

    5393.0

    6367.0

    6909.0

    5670.0

    6866.0

    5820.0

    7002.0

    5918.0

    4681.0

    5393.0

    6367.0

    6866.0

    6909.0

    5670.0

    7002.0

    5918.0

    5820.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    BMC20

    BMC20

    BMC20

    BMC30

    BMC30

    BMC30

    BMC40

    BMC40

    BMC40

    25%Prepreg

    25%Prepreg

    25%Prepreg

    50%Prepreg

    50%Prepreg

    50%Prepreg

    75%Prepreg

    75%Prepreg

    75%Prepreg

    TonLow

    TonLow

    TonLow

    TonMed

    TonMed

    TonMed

    TonHigh

    TonHigh

    TonHigh

    Satin

    Satin

    Satin

    Twill

    Twill

    Twill

    Uni

    Uni

    Uni

    687.2

    751.3

    705.1

    660.9

    707.0

    784.0

    680.0

    712.0

    759.0

    741.0

    687.0

    723.0

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    618.0

    642.0

    802.0

    704.0

    814.0

    758.0

    661.0

    664.0

    791.0

    618.0

    642.0

    802.0

    758.0

    704.0

    814.0

    664.0

    790.0

    661.0

    618.0

    642.0

    802.0

    814.0

    758.0

    704.0

    791.0

    661.0

    664.0

    TT%1

    TT%1

    TT%1

    TT%2

    TT%2

    TT%2

    TT%3

    TT%3

    TT%3

    TT%1

    TT%1

    TT%1

    TT%2

    TT%2

    TT%2

    TT%3

    TT%3

    TT%3

    Ton1

    Ton1

    Ton1

    Ton2

    Ton2

    Ton2

    Ton3

    Ton3

    Ton3

    618.0

    704.0

    661.0

    664.0

    642.0

    814.0

    758.0

    791.0

    802.0

    618.0

    661.0

    704.0

    814.0

    642.0

    664.0

    791.0

    758.0

    802.0

    618.0

    758.0

    664.0

    791.0

    642.0

    704.0

    814.0

    661.0

    802.0

    CPI30

    CPI40

    CPI50

    1:1(45%)

    4:1(45%)

    Uni(45%)

    4:1(25%)

    668.0

    647.0

    697.0

    743.0

    787.0

    777.0

    715.0

    _915880339.xls

    Sheet: TTCPIDOE

    Certainteed TwinTex Static Test Results with CPI

    S.G. CPI 40 (30,20)= 1.19 (1.11,1.03)

    Molded beams at CPI on 11-30-95

    S.G. TT (60%)= 1.5; Uni (75%)= 1.78

    Joe Greene 1-24-96

    Baseline: CPI50% 6600 and 9.2lbs

    Average

    sg. PP 45/ 50%=

    1.2675

    1.345

    Beam #

    Material....................

    :Azdel Plus 7200lbs

    weight

    load@25

    load/wt

    Exp

    PP%

    PP%

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    Ave sp load

    S.D.sp load

    TT

    CPI%

    TT%

    Glass%tot

    Densit

    Glass%

    lbs

    lbs @25

    lbs/lbs

    No.

    wt%

    vol%

    lbs

    lbs

    lbs @25

    #@25

    lbs @25

    #@25

    951130-#

    wt%

    wt%

    wt. %

    g/cc

    vol.%

    1-1

    1:1

    30.4

    1.1101582599204802

    13.183129336555702

    604.1131105398457

    1.0

    30.666666666666668

    13.327847958916168

    7.593333333333334

    0.1616580753730973

    4827.333333333333

    155.05267922011478

    636.1265924021708

    31.30279609699179

    1-2

    30.8

    1.11378346141061

    13.4002072700964

    666.6666666666666

    1-3

    30.8

    1.11378346141061

    13.4002072700964

    637.6

    2-1

    Uni

    47.5

    1.2895995471911703

    23.928116598273668

    670.7891637220259

    2.0

    47.5

    23.928116598273665

    8.396666666666667

    0.14468356276144892

    5392.666666666667

    304.5231244640312

    641.9874118103509

    26.727959066044036

    2-2

    47.5

    1.2895995471911703

    23.928116598273668

    637.1900826446281

    2-3

    47.5

    1.2895995471911703

    23.928116598273668

    617.9829890643986

    3-1

    4:1

    47.6

    1.2908196795612663

    24.001178416842293

    831.3725490196078

    3.0

    46.8

    23.424855309548505

    7.93

    0.32526911934583697

    6442.0

    483.6610383315985

    811.7901706137

    27.69366512516376

    3-2

    46.0

    1.2715704877776537

    22.848532202254713

    792.2077922077922

    3-3

    No material

    41.0125

    Average glass loading

    4-1

    4:1

    36.9

    1.1721551418120457

    16.89551747377519

    672.544080604534

    4.0

    36.9

    16.89582833457047

    8.053333333333333

    0.32516662395352514

    5670.0

    335.1119216023208

    703.9872761119403

    27.869272191322224

    4-2

    36.599999999999994

    1.1691417194347231

    16.715073020043306

    713.7767220902613

    4-3

    37.2

    1.175184138315212

    17.076894509892927

    725.6410256410256

    5-1

    1:1

    44.4

    1.2528869630248773

    21.729758264962715

    840.6175771971497

    5.0

    44.199999999999996

    21.592344900441717

    8.436666666666667

    0.02081665999432418

    6866.333333333333

    262.93408552967867

    813.8696849268621

    31.19868627906177

    5-2

    44.099999999999994

    1.2494447582436263

    21.523638218181215

    821.3947990543735

    5-3

    44.099999999999994

    1.2494447582436263

    21.523638218181215

    779.5966785290628

    6-1

    Uni

    63.75

    1.523631196188247

    37.94198779570341

    733.8444687842277

    6.0

    57.949999999999996

    37.94198779570341

    9.115

    0.021213203435613576

    6908.5

    294.8635277547903

    757.96619043607

    34.11326590782036

    6-2

    63.75

    1.523631196188247

    37.94198779570341

    782.0879120879122

    6-3

    No material

    46.349999999999994

    Average glass loading

    7-1

    Uni

    48.75

    1.3050189732941937

    24.851435526598415

    653.2621589561091

    7.0

    48.75

    24.85143552659842

    8.953333333333333

    0.46306946923039305

    5917.666666666667

    376.31679916439526

    660.8662978833289

    21.246396549327983

    7-2

    48.75

    1.3050189732941937

    24.851435526598415

    644.4683136412459

    7-3

    48.75

    1.3050189732941937

    24.851435526598415

    684.8684210526317

    8-1

    4:1

    48.8

    1.3056434236464494

    24.88882776326044

    664.2369020501139

    8.0

    48.79999999999999

    24.88882776326044

    8.766666666666666

    0.011547005385214871

    5887.0

    263.83517582005624

    671.5264559345129

    30.28848575494849

    8-2

    48.8

    1.3056434236464494

    24.88882776326044

    704.7945205479452

    8-3

    48.8

    1.3056434236464494

    24.88882776326044

    645.5479452054794

    9-1

    1:1

    53.4

    1.3657671050580857

    28.489048207071004

    776.7573696145124

    9.0

    52.24375

    28.489048207071004

    8.86

    0.056568542495360315

    7002.0

    213.54624791833734

    790.2326173915259

    19.056878162592643

    9-2

    53.4

    1.3657671050580857

    28.489048207071004

    803.7078651685393

    9-3

    No material

    49.93125

    Average glass loading

    A-1

    CPI 20%

    496.0212201591512

    CPI20%

    20.0

    8.046875

    7.6766666666666685

    0.2937799630108097

    4149.333333333333

    580.3838959401489

    539.7295954818359

    64.70379146378187

    A-2

    " "

    520.6185567010309

    A-3

    507.98319327731093

    A-4

    556.9620253164557

    A-5

    663.1377551020408

    A-6

    493.6548223350254

    B-1

    CPI 30%

    596.4530892448513

    CPI30%

    30.0

    13.007812500000002

    8.502

    0.15205262246991133

    5545.6

    221.39399269175536

    652.7440400541993

    35.92608393327893

    B-2

    641.4719626168223

    B-3

    689.5734597156398

    B-4

    672.488038277512

    B-5

    663.7336504161713

    C-1

    CPI 40%

    618.3516483516484

    CPI40%

    40.0

    18.593749999999996

    8.928571428571429

    0.22445701677817392

    5773.285714285715

    592.2175034804122

    666.8427901107257

    26.223224830596834

    C-2

    691.7204301075268

    C-3

    684.757505773672

    C-4

    662.840909090909

    C-5

    678.173719376392

    C-6

    665.2125279642058

    C-7

    522.1330275229358

    C-8

    639.1752577319588

    Metric Equivalent

    Beam #

    Material....................

    Mass

    load@25

    Ave Mas

    S.D. Mass

    Ave load

    S.D. ld

    TT

    CPI%

    TT%

    kg

    kN @25mm

    kg

    kg

    kN @25mm

    #@25

    951130-#

    1-1

    1:1

    20.0

    26.0

    30.4

    3.5321200000000004

    20.8915

    3.4473733333333336

    0.07339276621938617

    21.457496666666668

    70.39391636593211

    1-2

    20.0

    27.0

    30.8

    3.4050000000000002

    22.225

    1-3

    20.0

    27.0

    30.8

    3.4050000000000002

    21.25599

    2-1

    Uni

    20.0

    50.0

    47.5

    3.8544600000000004

    25.314275000000002

    3.8120866666666666

    0.06568633749369782

    23.970403333333337

    138.25349850667016

    2-2

    20.0

    50.0

    47.5

    3.8453800000000005

    23.989665000000002

    2-3

    20.0

    50.0

    47.5

    3.7364200000000003

    22.60727

    3-1

    4:1

    20.0

    69.0

    47.6

    3.7046400000000004

    30.154880000000002

    3.60022

    0.14767218018300998

    28.634690000000003

    219.58211140254573

    3-2

    20.0

    65.0

    46.0

    3.4958

    27.1145

    3-3

    No material

    41.0125

    4-1

    4:1

    30.0

    23.0

    36.9

    3.60476

    23.736300000000004

    3.656213333333333

    0.1476256472749004

    25.20315

    152.14081240745367

    4-2

    30.0

    22.0

    36.599999999999994

    3.82268

    26.71445

    4-3

    30.0

    24.0

    37.2

    3.5412

    25.1587

    5-1

    1:1

    30.0

    48.0

    44.4

    3.82268

    31.461710000000004

    3.830246666666667

    0.009450763637423178

    30.520851666666665

    119.37207483047412

    5-2

    30.0

    47.0

    44.099999999999994

    3.8408400000000005

    30.888305

    5-3

    30.0

    47.0

    44.099999999999994

    3.82722

    29.21254

    6-1

    Uni

    30.0

    75.0

    63.75

    4.145020000000001

    29.781500000000005

    4.13821

    0.009630794359768564

    30.708282500000003

    133.86804160067481

    6-2

    30.0

    75.0

    63.75

    4.1314

    31.635065

    6-3

    No material

    46.349999999999994

    7-1

    Uni

    40.0

    25.0

    48.75

    3.82722

    24.478615

    4.064813333333333

    0.21023353903059844

    26.304028333333335

    170.84782682063545

    7-2

    40.0

    25.0

    48.75

    4.22674

    26.67

    7-3

    40.0

    25.0

    48.75

    4.14048

    27.76347

    8-1

    4:1

    40.0

    44.0

    48.8

    3.9861199999999997

    25.92324

    3.980066666666666

    0.005242340444887552

    26.167715

    119.78116982230553

    8-2

    40.0

    44.0

    48.8

    3.97704

    27.44343

    8-3

    40.0

    44.0

    48.8

    3.97704

    25.136475

    9-1

    1:1

    40.0

    67.0

    53.4

    4.0042800000000005

    30.452695000000002

    4.02244

    0.025682118292893585

    31.123890000000003

    96.94999655492515

    9-2

    40.0

    67.0

    53.4

    4.0406

    31.795085000000004

    9-3

    No material

    A-1

    CPI 20%

    3.42316

    16.624299999999998

    3.4852066666666675

    0.13337610320690763

    18.443786666666668

    263.49428875682764

    A-2

    " "

    3.52304

    17.957800000000002

    A-3

    3.2415599999999998

    16.122015

    A-4

    3.5866000000000002

    19.558

    A-5

    3.55936

    23.109555

    A-6

    3.5775200000000003

    17.291050000000002

    B-1

    CPI 30%

    3.96796

    23.171785

    3.8599080000000003

    0.06903189060133974

    24.650192000000004

    100.51287268205694

    B-2

    3.8862400000000004

    24.407495000000004

    B-3

    3.83176

    25.8699

    B-4

    3.7954399999999997

    24.98979

    B-5

    3.81814

    24.81199

    C-1

    CPI 40%

    4.1314

    25.012015

    4.053571428571429

    0.10190348561729097

    25.662255000000005

    268.8667465801072

    C-2

    4.222200000000001

    28.594685000000002

    C-3

    3.9316400000000002

    26.358850000000004

    C-4

    3.9952000000000005

    25.927685

    C-5

    4.07692

    27.070050000000002

    C-6

    4.0587599999999995

    26.434415

    C-7

    3.9588800000000006

    20.238085

    C-8

    4.4037999999999995

    27.559

    *****************Graph Results**************

    Exp

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    load/wt

    Glass

    Glass

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    No.

    lbs

    lbs

    lbs @25

    lbs @25

    Ave

    St. Dev

    wt.%

    vol%

    kg

    kg

    kN

    N

    1.0

    7.593333333333334

    0.1616580753730973

    4827.333333333333

    155.05267922011478

    635.7330992098331

    20.41958023091942

    30.666666666666668

    13.327847958916168

    3.4473733333333336

    0.07339276621938617

    21.457496666666668

    0.6892091591334103

    2.0

    8.396666666666667

    0.14468356276144892

    5392.666666666667

    304.5231244640312

    642.2389837236999

    36.267144636446744

    47.5

    23.928116598273665

    3.8120866666666666

    0.06568633749369782

    23.970403333333337

    1.3536052882426186

    3.0

    7.93

    0.32526911934583697

    6442.0

    483.6610383315985

    812.3581336696091

    60.99130369881444

    46.8

    23.424855309548505

    3.60022

    0.14767218018300998

    28.634690000000003

    2.1498733153839553

    4.0

    8.053333333333333

    0.32516662395352514

    5670.0

    335.1119216023208

    704.0562913907286

    41.61157966916235

    36.9

    16.89582833457047

    3.656213333333333

    0.1476256472749004

    25.20315

    1.489572491522316

    5.0

    8.436666666666667

    0.02081665999432418

    6866.333333333333

    262.93408552967867

    813.868036349269

    31.16563637254192

    44.199999999999996

    21.592344900441717

    3.830246666666667

    0.009450763637423178

    30.520851666666665

    1.168742010179422

    6.0

    9.115

    0.021213203435613576

    6908.5

    294.8635277547903

    757.9264947888097

    32.34926250738237

    57.949999999999996

    37.94198779570341

    4.13821

    0.009630794359768564

    30.708282500000003

    1.310668380870043

    7.0

    8.953333333333333

    0.46306946923039305

    5917.666666666667

    376.31679916439526

    660.945644080417

    42.03091576668599

    48.75

    24.85143552659842

    4.064813333333333

    0.21023353903059844

    26.304028333333335

    1.672728172285737

    8.0

    8.766666666666666

    0.011547005385214871

    5887.0

    263.83517582005624

    671.5209125475286

    30.0952672038087

    48.79999999999999

    24.88882776326044

    3.980066666666666

    0.005242340444887552

    26.167715

    1.17274735652015

    9.0

    8.86

    0.056568542495360315

    7002.0

    213.54624791833734

    790.293453724605

    24.10228531809677

    52.24375

    28.489048207071004

    4.02244

    0.025682118292893585

    31.123890000000003

    0.9492130719970095

    BMC20

    7.6766666666666685

    0.2937799630108097

    4149.333333333333

    580.3838959401489

    540.512375162831

    75.60363386107018

    20.0

    8.046875

    3.4852066666666675

    0.13337610320690763

    18.443786666666668

    2.579806417453962

    BMC30

    8.502

    0.15205262246991133

    5545.6

    221.39399269175536

    652.2700541049164

    26.040224969625424

    30.0

    13.007812500000002

    3.8599080000000003

    0.06903189060133974

    24.650192000000004

    0.9840962975148526

    BMC40

    8.928571428571429

    0.22445701677817392

    5773.285714285715

    592.2175034804122

    646.6080000000001

    66.32836038980616

    40.0

    18.593749999999996

    4.053571428571429

    0.10190348561729097

    25.662255000000005

    2.632406802970433

    % improvment over CPI

    TT 1:1

    16.349321121555388

    23.80694795047481

    21.28875801143253

    TT4:1

    55.26632923596048

    2.2358456545257845

    1.974709856227265

    TTuni

    29.975094400257095

    24.567255679769204

    2.5059183555632596

    Level Averages

    GL%1

    5480.0

    GL%2

    6482.0

    GL%3

    6247.0

    TT%1

    5423.0

    TT%2

    6026.0

    TT%3

    6759.0

    Ton1

    5803.0

    Ton2

    6022.0

    Ton3

    6384.0

    TT1

    6183.0

    TTU

    6073.0

    TT4

    5952.0

    TT%1

    TT%2

    TT%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    BMC20

    BMC30

    BMC40

    GL%1

    GL%2

    GL%3

    GL%1

    GL%2

    GL%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    Ton1

    Ton1

    Ton2

    Ton2

    Ton3

    Ton3

    *****************************************

    Anova Results

    Source

    Df

    S

    V

    F

    S'

    rho%

    -----------

    ---

    ---

    ---

    ---

    ----

    --------

    Glass%

    2.0

    1645416.0

    822708.0

    17.07051955956399

    27.41

    TT%

    2.0

    2686780.0

    1343390.0

    27.874246112986224

    45.84

    Tonnage

    2.0

    515621.0

    257810.5

    5.349357466939634

    7.42

    TwinT

    2.0

    79864.0

    39932.0

    0.8285564101145355

    0.0

    ------------

    e2

    15.0

    722920.0

    48194.666666666664

    19.33

    ------------

    Total

    23.0

    5650601.0

    245678.30434782608

    ********** Load/Weight Analysis******

    Level Averages

    BMC20

    687.2

    BMC30

    751.3

    BMC40

    705.1

    25%Prepreg

    660.9

    50%Prepreg

    707.0

    75%Prepreg

    784.0

    TonLow

    680.0

    TonMed

    712.0

    TonHigh

    759.0

    Satin

    741.0

    Twill

    687.0

    Uni

    723.0

    TT%1

    TT%2

    TT%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    GL%1

    GL%2

    GL%3

    GL%1

    618.0

    642.0

    802.0

    GL%2

    758.0

    704.0

    814.0

    GL%3

    664.0

    790.0

    661.0

    GL%1

    618.0

    642.0

    802.0

    GL%2

    814.0

    758.0

    704.0

    GL%3

    791.0

    661.0

    664.0

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    TT%1

    TT%1

    618.0

    661.0

    704.0

    TT%2

    TT%2

    814.0

    642.0

    664.0

    TT%3

    TT%3

    791.0

    758.0

    802.0

    Place data here!

    Ton1

    Ton1

    618.0

    758.0

    664.0

    Ton2

    Ton2

    791.0

    642.0

    704.0

    Ton3

    Ton3

    814.0

    661.0

    802.0

    *****************************************

    Anova Results with specific load data

    Anova Results with average load data

    Source

    Df

    S

    V

    F

    S'

    rho%

    Source

    Df

    S

    V

    F

    S'

    rho%

    -----------

    ---

    ---

    ---

    ---

    ----

    --------

    -----------

    ---

    ---

    ---

    ---

    ----

    --------

    Glass%

    2.0

    8324.0

    4162.0

    7.982355197545071

    13.69

    Glass%

    17.07051955956399

    27.41

    TT%

    2.0

    23032.0

    11516.0

    22.086689681626392

    41.35

    TT%

    27.874246112986224

    45.84

    Tonnage

    2.0

    9463.0

    4731.5

    9.074606827771385

    18.83

    Tonnage

    5.349357466939634

    7.42

    TwinT

    2.0

    4533.0

    2266.5

    4.346950517836594

    6.56

    TwinT

    0.8285564101145355

    0.0

    ------------

    ------------

    e2

    15.0

    7821.0

    521.4

    19.569999999999993

    e2

    48194.666666666664

    19.33

    ------------

    ------------

    Total

    23.0

    53173.0

    2311.8695652173915

    Total

    245678.30434782608

    Confirmation RUN

    feb 28, 1996

    Exp.

    CPI

    TwinTex

    Tonnage

    TwinTex

    #sheets

    Weight

    Weight

    % TT

    Weight

    No.

    %

    %

    Tons

    Type

    TT

    TT

    CPI

    Total

    1.0

    0.3

    0.4444444444444444

    1000.0

    1:1

    2.0

    4.0

    5.0

    44.44444444444444

    9.0

    2.0

    0.3

    0.4444444444444444

    1000.0

    1:1

    2.0

    4.0

    4.9

    44.9438202247191

    8.9

    3.0

    0.3

    0.4444444444444444

    1000.0

    1:1

    2.0

    4.0

    4.960000000000001

    44.64285714285714

    8.96

    4.0

    0.3

    0.6666666666666666

    1000.0

    1:1

    3.0

    6.0

    3.0199999999999996

    66.5188470066519

    9.02

    5.0

    0.3

    0.6666666666666666

    1000.0

    1:1

    3.0

    6.0

    3.039999999999999

    66.3716814159292

    9.04

    7.0

    0.3

    0.6666666666666666

    1000.0

    4:1

    3.0

    6.0

    2.8200000000000003

    68.02721088435374

    8.82

    8.0

    0.3

    0.4444444444444444

    1000.0

    4:1

    2.0

    4.0

    4.84

    45.248868778280546

    8.84

    9.0

    0.3

    0.4444444444444444

    1000.0

    4:1

    2.0

    4.0

    4.92

    44.843049327354265

    8.92

    10.0

    0.3

    0.2222222222222222

    1000.0

    4:1

    1.0

    2.0

    5.96

    25.125628140703515

    7.96

    11.0

    0.3

    0.2222222222222222

    1000.0

    4:1

    1.0

    2.0

    5.68

    26.041666666666668

    7.68

    15.0

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.210000000000001

    23.297872340425528

    9.4

    16.0

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.130000000000001

    23.497854077253216

    9.32

    17.0

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    6.770000000000001

    24.44196428571428

    8.96

    19.0

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.3

    45.24793388429752

    9.68

    22.0

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    9.76

    23.0

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.340000000000001

    45.06172839506172

    9.72

    6.0

    * reht

    0.3

    0.6666666666666666

    1000.0

    4:1

    3.0

    6.0

    2.9000000000000004

    67.41573033707866

    8.9

    12.0

    *br

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    9.34

    13.0

    *br

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    9.34

    14.0

    *br

    0.3

    0.24333333333333332

    1000.0

    Uni

    1.0

    2.19

    7.09

    23.599137931034484

    9.28

    18.0

    *notst

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    4.62

    48.666666666666664

    9.0

    20.0

    *br

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    9.76

    21.0

    *br

    0.3

    0.48666666666666664

    1000.0

    Uni

    2.0

    4.38

    5.3999999999999995

    44.785276073619634

    9.78

    Control of CPI Beams

    B1

    0.3

    1000.0

    8.88

    2.0

    0.3

    1000.0

    8.96

    3.0

    0.3

    1000.0

    8.9

    4.0

    0.3

    1000.0

    8.94

    5.0

    0.3

    1000.0

    9.2

    6.0

    0.5

    1000.0

    8.34

    D1

    0.5

    1000.0

    9.36

    2.0

    0.5

    1000.0

    9.18

    4.0

    0.5

    1000.0

    9.2

    5.0

    0.5

    1000.0

    9.06

    6.0

    0.5

    1000.0

    9.24

    8.0

    0.5

    1000.0

    9.2

    X1

    *br

    0.6

    1000.0

    11.32

    2.0

    *br

    0.6

    1000.0

    8.86

    3.0

    *br

    0.6

    1000.0

    11.5

    4.0

    *br

    0.6

    1000.0

    11.5

    6.0

    *br

    0.6

    1000.0

    11.56

    Exp.

    #sheets

    Weight

    Weight

    % TT

    Weight

    Load

    Load/wt

    Avg

    td Dev

    Avg

    td Dev

    Avg

    td Dev

    %imp30%

    %imp

    No.

    TT

    TT

    CPI

    Total

    lbs

    lbs/lbs

    Wgt

    Wgt

    Load

    Load

    Ld/Ld

    Ld/Ld

    v.30%

    v.50%

    1.0

    1:1

    2.0

    4.0

    5.0

    44.44444444444444

    764.7777777777778

    8.953333333333333

    0.2514367201570894

    6651.666666666667

    223.91144082725165

    742.8496150645027

    20.904820282804028

    11.205032195284835

    6.578137025036256

    2.0

    1:1

    2.0

    4.0

    4.9

    44.9438202247191

    723.1460674157303

    3.0

    1:1

    2.0

    4.0

    4.960000000000001

    44.64285714285714

    740.6249999999999

    4.0

    1:1

    3.0

    6.0

    3.0199999999999996

    66.5188470066519

    695.7871396895788

    8.959999999999999

    0.9162966331438388

    6266.666666666667

    38.8501394249212

    699.5228097321774

    13.29470726423125

    4.718983492840927

    0.3619526158073735

    5.0

    1:1

    3.0

    6.0

    3.039999999999999

    66.3716814159292

    688.495575221239

    7.0

    4:1

    3.0

    6.0

    2.8200000000000003

    68.02721088435374

    714.2857142857142

    8.0

    4:1

    2.0

    4.0

    4.84

    45.248868778280546

    765.4977375565611

    8.879999999999999

    0.28695768568617996

    6993.0

    319.6122650963195

    787.4013351459936

    30.976364775740816

    17.874451369160717

    12.97006243127598

    9.0

    4:1

    2.0

    4.0

    4.92

    44.843049327354265

    809.3049327354261

    10.0

    4:1

    1.0

    2.0

    5.96

    25.125628140703515

    665.8291457286432

    7.82

    0.647737053536669

    5582.5

    399.51533137039934

    714.7505103643216

    69.18525735757582

    6.998579395856527

    2.546701630462209

    11.0

    4:1

    1.0

    2.0

    5.68

    26.041666666666668

    763.671875

    15.0

    Uni

    1.0

    2.19

    7.210000000000001

    23.297872340425528

    811.4893617021277

    9.226666666666667

    0.6110487105595118

    6982.0

    696.5716043595231

    756.9851239395402

    76.16557609848516

    13.321126338254526

    8.60618707884365

    16.0

    Uni

    1.0

    2.19

    7.130000000000001

    23.497854077253216

    669.9570815450644

    17.0

    Uni

    1.0

    2.19

    6.770000000000001

    24.44196428571428

    789.5089285714284

    19.0

    Uni

    2.0

    4.38

    5.3

    45.24793388429752

    810.5371900826447

    9.719999999999999

    0.1854428753986499

    7550.666666666667

    257.1873506479826

    776.8851395038126

    29.168695836171477

    16.30017058440309

    11.461282568696218

    22.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    761.2704918032787

    23.0

    Uni

    2.0

    4.38

    5.340000000000001

    45.06172839506172

    758.8477366255144

    6.0

    4:1

    3.0

    6.0

    2.9000000000000004

    67.41573033707866

    597.0786516853932

    12.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    578.1584582441113

    13.0

    Uni

    1.0

    2.19

    7.15

    23.447537473233403

    642.3982869379015

    14.0

    Uni

    1.0

    2.19

    7.09

    23.599137931034484

    548.1681034482759

    18.0

    Uni

    2.0

    4.38

    4.62

    48.666666666666664

    0.0

    20.0

    Uni

    2.0

    4.38

    5.38

    44.87704918032787

    659.016393442623

    21.0

    Uni

    2.0

    4.38

    5.3999999999999995

    44.785276073619634

    705.5214723926381

    Control of CPI Beams

    B1

    639.6396396396395

    8.87

    0.28418303960651475

    5931.0

    511.16337896997277

    667.8245242070786

    40.46448705859448

    2.0

    671.4285714285713

    3.0

    719.5505617977528

    4.0

    668.5682326621925

    5.0

    700.3260869565217

    6.0

    607.4340527577938

    D1

    683.7606837606838

    9.206666666666665

    0.09688481133114374

    6415.333333333333

    267.93108566694656

    696.8079003662892

    27.932565564322697

    2.0

    686.7102396514161

    4.0

    709.1304347826087

    5.0

    694.5916114790286

    6.0

    744.4805194805194

    8.0

    662.1739130434784

    X1

    463.339222614841

    10.948

    1.1706921029886426

    4685.0

    1024.8292540711354

    424.52341167405496

    62.289987384402586

    2.0

    349.88713318284425

    3.0

    452.17391304347825

    4.0

    490.4347826086956

    6.0

    366.7820069204152

    Confirmation Run Results

    v50%

    v40%

    Matl

    Load/wt

    %incr

    %incr

    CPI30

    668.0

    -4.160688665710186

    3.2457496136012365

    CPI40

    647.0

    -7.173601147776183

    0.0

    CPI50

    697.0

    0.0

    7.727975270479134

    1:1(45%)

    743.0

    6.599713055954089

    14.837712519319938

    4:1(45%)

    787.0

    12.91248206599713

    21.638330757341574

    Uni(45%)

    777.0

    11.477761836441895

    20.09273570324575

    4:1(25%)

    715.0

    2.582496413199426

    10.510046367851624

    BMC20

    BMC20

    BMC20

    BMC20

    BMC30

    BMC30

    BMC30

    BMC30

    BMC40

    BMC40

    BMC40

    BMC40

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    4681.0

    5393.0

    6367.0

    5670.0

    6866.0

    6909.0

    5918.0

    5820.0

    7002.0

    4681.0

    5393.0

    6367.0

    6909.0

    5670.0

    6866.0

    5820.0

    7002.0

    5918.0

    4681.0

    5393.0

    6367.0

    6866.0

    6909.0

    5670.0

    7002.0

    5918.0

    5820.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    0.0

    BMC20

    BMC20

    BMC20

    BMC30

    BMC30

    BMC30

    BMC40

    BMC40

    BMC40

    25%Prepreg

    25%Prepreg

    25%Prepreg

    50%Prepreg

    50%Prepreg

    50%Prepreg

    75%Prepreg

    75%Prepreg

    75%Prepreg

    TonLow

    TonLow

    TonLow

    TonMed

    TonMed

    TonMed

    TonHigh

    TonHigh

    TonHigh

    Satin

    Satin

    Satin

    Twill

    Twill

    Twill

    Uni

    Uni

    Uni

    687.2

    751.3

    705.1

    660.9

    707.0

    784.0

    680.0

    712.0

    759.0

    741.0

    687.0

    723.0

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%1

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%2

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    GL%3

    618.0

    642.0

    802.0

    704.0

    814.0

    758.0

    661.0

    664.0

    791.0

    618.0

    642.0

    802.0

    758.0

    704.0

    814.0

    664.0

    790.0

    661.0

    618.0

    642.0

    802.0

    814.0

    758.0

    704.0

    791.0

    661.0

    664.0

    TT%1

    TT%1

    TT%1

    TT%2

    TT%2

    TT%2

    TT%3

    TT%3

    TT%3

    TT%1

    TT%1

    TT%1

    TT%2

    TT%2

    TT%2

    TT%3

    TT%3

    TT%3

    Ton1

    Ton1

    Ton1

    Ton2

    Ton2

    Ton2

    Ton3

    Ton3

    Ton3

    618.0

    704.0

    661.0

    664.0

    642.0

    814.0

    758.0

    791.0

    802.0

    618.0

    661.0

    704.0

    814.0

    642.0

    664.0

    791.0

    758.0

    802.0

    618.0

    758.0

    664.0

    791.0

    642.0

    704.0

    814.0

    661.0

    802.0

    CPI30

    CPI40

    CPI50

    1:1(45%)

    4:1(45%)

    Uni(45%)

    4:1(25%)

    668.0

    647.0

    697.0

    743.0

    787.0

    777.0

    715.0

    _915880366.xls

    Sheet: TTCPIDOE

    Certainteed TwinTex Static Test Results with CPI

    S.G. CPI 40 (30,20)= 1.19 (1.11,1.03)

    Molded beams at CPI on 11-30-95

    S.G. TT (60%)= 1.5; Uni (75%)= 1.78

    Joe Greene 1-24-96

    Baseline: CPI50% 6600 and 9.2lbs

    Average

    sg. PP 45/ 50%=

    1.2675

    1.345

    Beam #

    Material....................

    :Azdel Plus 7200lbs

    weight

    load@25

    load/wt

    Exp

    PP%

    PP%

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    Ave sp load

    S.D.sp load

    TT

    CPI%

    TT%

    Glass%tot

    Densit

    Glass%

    lbs

    lbs @25

    lbs/lbs

    No.

    wt%

    vol%

    lbs

    lbs

    lbs @25

    #@25

    lbs @25

    #@25

    951130-#

    wt%

    wt%

    wt. %

    g/cc

    vol.%

    1-1

    1:1

    30.4

    1.1101582599204802

    13.183129336555702

    604.1131105398457

    1.0

    30.666666666666668

    13.327847958916168

    7.593333333333334

    0.1616580753730973

    4827.333333333333

    155.05267922011478

    636.1265924021708

    31.30279609699179

    1-2

    30.8

    1.11378346141061

    13.4002072700964

    666.6666666666666

    1-3

    30.8

    1.11378346141061

    13.4002072700964

    637.6

    2-1

    Uni

    47.5

    1.2895995471911703

    23.928116598273668

    670.7891637220259

    2.0

    47.5

    23.928116598273665

    8.396666666666667

    0.14468356276144892

    5392.666666666667

    304.5231244640312

    641.9874118103509

    26.727959066044036

    2-2

    47.5

    1.2895995471911703

    23.928116598273668

    637.1900826446281

    2-3

    47.5

    1.2895995471911703

    23.928116598273668

    617.9829890643986

    3-1

    4:1

    47.6

    1.2908196795612663

    24.001178416842293

    831.3725490196078

    3.0

    46.8

    23.424855309548505

    7.93

    0.32526911934583697

    6442.0

    483.6610383315985

    811.7901706137

    27.69366512516376

    3-2

    46.0

    1.2715704877776537

    22.848532202254713

    792.2077922077922

    3-3

    No material

    41.0125

    Average glass loading

    4-1

    4:1

    36.9

    1.1721551418120457

    16.89551747377519

    672.544080604534

    4.0

    36.9

    16.89582833457047

    8.053333333333333

    0.32516662395352514

    5670.0

    335.1119216023208

    703.9872761119403

    27.869272191322224

    4-2

    36.599999999999994

    1.1691417194347231

    16.715073020043306

    713.7767220902613

    4-3

    37.2

    1.175184138315212

    17.076894509892927

    725.6410256410256

    5-1

    1:1

    44.4

    1.2528869630248773

    21.729758264962715

    840.6175771971497

    5.0

    44.199999999999996

    21.592344900441717

    8.436666666666667

    0.02081665999432418

    6866.333333333333

    262.93408552967867

    813.8696849268621

    31.19868627906177

    5-2

    44.099999999999994

    1.2494447582436263

    21.523638218181215

    821.3947990543735

    5-3

    44.099999999999994

    1.2494447582436263

    21.523638218181215

    779.5966785290628

    6-1

    Uni

    63.75

    1.523631196188247

    37.94198779570341

    733.8444687842277

    6.0

    57.949999999999996

    37.94198779570341

    9.115

    0.021213203435613576

    6908.5

    294.8635277547903

    757.96619043607

    34.11326590782036

    6-2

    63.75

    1.523631196188247

    37.94198779570341

    782.0879120879122

    6-3

    No material

    46.349999999999994

    Average glass loading

    7-1

    Uni

    48.75

    1.3050189732941937

    24.851435526598415

    653.2621589561091

    7.0

    48.75

    24.85143552659842

    8.953333333333333

    0.46306946923039305

    5917.666666666667

    376.31679916439526

    660.8662978833289

    21.246396549327983

    7-2

    48.75

    1.3050189732941937

    24.851435526598415

    644.4683136412459

    7-3

    48.75

    1.3050189732941937

    24.851435526598415

    684.8684210526317

    8-1

    4:1

    48.8

    1.3056434236464494

    24.88882776326044

    664.2369020501139

    8.0

    48.79999999999999

    24.88882776326044

    8.766666666666666

    0.011547005385214871

    5887.0

    263.83517582005624

    671.5264559345129

    30.28848575494849

    8-2

    48.8

    1.3056434236464494

    24.88882776326044

    704.7945205479452

    8-3

    48.8

    1.3056434236464494

    24.88882776326044

    645.5479452054794

    9-1

    1:1

    53.4

    1.3657671050580857

    28.489048207071004

    776.7573696145124

    9.0

    52.24375

    28.489048207071004

    8.86

    0.056568542495360315

    7002.0

    213.54624791833734

    790.2326173915259

    19.056878162592643

    9-2

    53.4

    1.3657671050580857

    28.489048207071004

    803.7078651685393

    9-3

    No material

    49.93125

    Average glass loading

    A-1

    CPI 20%

    496.0212201591512

    CPI20%

    20.0

    8.046875

    7.6766666666666685

    0.2937799630108097

    4149.333333333333

    580.3838959401489

    539.7295954818359

    64.70379146378187

    A-2

    " "

    520.6185567010309

    A-3

    507.98319327731093

    A-4

    556.9620253164557

    A-5

    663.1377551020408

    A-6

    493.6548223350254

    B-1

    CPI 30%

    596.4530892448513

    CPI30%

    30.0

    13.007812500000002

    8.502

    0.15205262246991133

    5545.6

    221.39399269175536

    652.7440400541993

    35.92608393327893

    B-2

    641.4719626168223

    B-3

    689.5734597156398

    B-4

    672.488038277512

    B-5

    663.7336504161713

    C-1

    CPI 40%

    618.3516483516484

    CPI40%

    40.0

    18.593749999999996

    8.928571428571429

    0.22445701677817392

    5773.285714285715

    592.2175034804122

    666.8427901107257

    26.223224830596834

    C-2

    691.7204301075268

    C-3

    684.757505773672

    C-4

    662.840909090909

    C-5

    678.173719376392

    C-6

    665.2125279642058

    C-7

    522.1330275229358

    C-8

    639.1752577319588

    Metric Equivalent

    Beam #

    Material....................

    Mass

    load@25

    Ave Mas

    S.D. Mass

    Ave load

    S.D. ld

    TT

    CPI%

    TT%

    kg

    kN @25mm

    kg

    kg

    kN @25mm

    #@25

    951130-#

    1-1

    1:1

    20.0

    26.0

    30.4

    3.5321200000000004

    20.8915

    3.4473733333333336

    0.07339276621938617

    21.457496666666668

    70.39391636593211

    1-2

    20.0

    27.0

    30.8

    3.4050000000000002

    22.225

    1-3

    20.0

    27.0

    30.8

    3.4050000000000002

    21.25599

    2-1

    Uni

    20.0

    50.0

    47.5

    3.8544600000000004

    25.314275000000002

    3.8120866666666666

    0.06568633749369782

    23.970403333333337

    138.25349850667016

    2-2

    20.0

    50.0

    47.5

    3.8453800000000005

    23.989665000000002

    2-3

    20.0

    50.0

    47.5

    3.7364200000000003

    22.60727

    3-1

    4:1

    20.0

    69.0

    47.6

    3.7046400000000004

    30.154880000000002

    3.60022

    0.14767218018300998

    28.634690000000003

    219.58211140254573

    3-2

    20.0

    65.0

    46.0

    3.4958

    27.1145

    3-3

    No material

    41.0125

    4-1

    4:1

    30.0

    23.0

    36.9

    3.60476

    23.736300000000004

    3.656213333333333

    0.1476256472749004

    25.20315

    152.14081240745367

    4-2

    30.0

    22.0

    36.599999999999994

    3.82268

    26.71445

    4-3

    30.0

    24.0

    37.2

    3.5412

    25.1587

    5-1

    1:1

    30.0

    48.0

    44.4

    3.82268

    31.461710000000004

    3.830246666666667

    0.009450763637423178

    30.520851666666665

    119.37207483047412

    5-2

    30.0

    47.0

    44.099999999999994

    3.8408400000000005

    30.888305

    5-3

    30.0

    47.0

    44.099999999999994

    3.82722

    29.21254

    6-1

    Uni

    30.0

    75.0

    63.75

    4.145020000000001

    29.781500000000005

    4.13821

    0.009630794359768564

    30.708282500000003

    133.86804160067481

    6-2

    30.0

    75.0

    63.75

    4.1314

    31.635065

    6-3

    No material

    46.349999999999994

    7-1

    Uni

    40.0

    25.0

    48.75

    3.82722

    24.478615

    4.064813333333333

    0.21023353903059844

    26.304028333333335

    170.84782682063545

    7-2

    40.0

    25.0

    48.75

    4.22674

    26.67

    7-3

    40.0

    25.0

    48.75

    4.14048

    27.76347

    8-1

    4:1

    40.0

    44.0

    48.8

    3.9861199999999997

    25.92324

    3.980066666666666

    0.005242340444887552

    26.167715

    119.78116982230553

    8-2

    40.0

    44.0

    48.8

    3.97704

    27.44343

    8-3

    40.0

    44.0

    48.8

    3.97704

    25.136475

    9-1

    1:1

    40.0

    67.0

    53.4

    4.0042800000000005

    30.452695000000002

    4.02244

    0.025682118292893585

    31.123890000000003

    96.94999655492515

    9-2

    40.0

    67.0

    53.4

    4.0406

    31.795085000000004

    9-3

    No material

    A-1

    CPI 20%

    3.42316

    16.624299999999998

    3.4852066666666675

    0.13337610320690763

    18.443786666666668

    263.49428875682764

    A-2

    " "

    3.52304

    17.957800000000002

    A-3

    3.2415599999999998

    16.122015

    A-4

    3.5866000000000002

    19.558

    A-5

    3.55936

    23.109555

    A-6

    3.5775200000000003

    17.291050000000002

    B-1

    CPI 30%

    3.96796

    23.171785

    3.8599080000000003

    0.06903189060133974

    24.650192000000004

    100.51287268205694

    B-2

    3.8862400000000004

    24.407495000000004

    B-3

    3.83176

    25.8699

    B-4

    3.7954399999999997

    24.98979

    B-5

    3.81814

    24.81199

    C-1

    CPI 40%

    4.1314

    25.012015

    4.053571428571429

    0.10190348561729097

    25.662255000000005

    268.8667465801072

    C-2

    4.222200000000001

    28.594685000000002

    C-3

    3.9316400000000002

    26.358850000000004

    C-4

    3.9952000000000005

    25.927685

    C-5

    4.07692

    27.070050000000002

    C-6

    4.0587599999999995

    26.434415

    C-7

    3.9588800000000006

    20.238085

    C-8

    4.4037999999999995

    27.559

    *****************Graph Results**************

    Exp

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    load/wt

    Glass

    Glass

    Ave wt

    S.D. wt

    Ave load

    S.D. load

    No.

    lbs

    lbs

    lbs @25

    lbs @25

    Ave

    St. Dev

    wt.%

    vol%

    kg

    kg

    kN

    N

    1.0

    7.593333333333334

    0.1616580753730973

    4827.333333333333

    155.05267922011478

    635.7330992098331

    20.41958023091942

    30.666666666666668

    13.327847958916168

    3.4473733333333336

    0.07339276621938617

    21.457496666666668

    0.6892091591334103

    2.0

    8.396666666666667

    0.14468356276144892

    5392.666666666667

    304.5231244640312

    642.2389837236999

    36.267144636446744

    47.5

    23.928116598273665

    3.8120866666666666

    0.06568633749369782

    23.970403333333337

    1.3536052882426186

    3.0

    7.93

    0.32526911934583697

    6442.0

    483.6610383315985

    812.3581336696091

    60.99130369881444

    46.8

    23.424855309548505

    3.60022

    0.14767218018300998

    28.634690000000003

    2.1498733153839553

    4.0

    8.053333333333333

    0.32516662395352514

    5670.0

    335.1119216023208

    704.0562913907286

    41.61157966916235

    36.9

    16.89582833457047

    3.656213333333333

    0.1476256472749004

    25.20315

    1.489572491522316

    5.0

    8.436666666666667

    0.02081665999432418

    6866.333333333333

    262.93408552967867

    813.868036349269

    31.16563637254192

    44.199999999999996

    21.592344900441717

    3.830246666666667

    0.009450763637423178

    30.520851666666665

    1.168742010179422

    6.0

    9.115

    0.021213203435613576

    6908.5

    294.8635277547903

    757.9264947888097

    32.34926250738237

    57.949999999999996

    37.94198779570341

    4.13821

    0.009630794359768564

    30.708282500000003

    1.310668380870043

    7.0

    8.953333333333333

    0.46306946923039305

    5917.666666666667

    376.31679916439526

    660.945644080417

    42.03091576668599

    48.75

    24.85143552659842

    4.064813333333333

    0.21023353903059844

    26.304028333333335

    1.672728172285737

    8.0

    8.766666666666666

    0.011547005385214871

    5887.0

    263.83517582005624

    671.5209125475286

    30.0952672038087

    48.79999999999999

    24.88882776326044

    3.980066666666666

    0.005242340444887552

    26.167715

    1.17274735652015

    9.0

    8.86

    0.056568542495360315

    7002.0

    213.54624791833734

    790.293453724605

    24.10228531809677

    52.24375

    28.489048207071004

    4.02244

    0.025682118292893585

    31.123890000000003

    0.9492130719970095

    BMC20

    7.6766666666666685

    0.2937799630108097

    4149.333333333333

    580.3838959401489

    540.512375162831

    75.60363386107018

    20.0

    8.046875

    3.4852066666666675

    0.13337610320690763

    18.443786666666668

    2.579806417453962

    BMC30

    8.502

    0.15205262246991133

    5545.6

    221.39399269175536

    652.2700541049164

    26.040224969625424

    30.0

    13.007812500000002

    3.8599080000000003

    0.06903189060133974

    24.650192000000004

    0.9840962975148526

    BMC40

    8.928571428571429

    0.22445701677817392

    5773.285714285715

    592.2175034804122

    646.6080000000001

    66.32836038980616

    40.0

    18.593749999999996

    4.053571428571429

    0.10190348561729097

    25.662255000000005

    2.632406802970433

    % improvment over CPI

    TT 1:1

    16.349321121555388

    23.80694795047481

    21.28875801143253

    TT4:1

    55.26632923596048

    2.2358456545257845

    1.974709856227265

    TTuni

    29.975094400257095

    24.567255679769204

    2.5059183555632596

    Level Averages

    GL%1

    5480.0

    GL%2

    6482.0

    GL%3

    6247.0

    TT%1

    5423.0

    TT%2

    6026.0

    TT%3

    6759.0

    Ton1

    5803.0

    Ton2

    6022.0

    Ton3

    6384.0

    TT1

    6183.0

    TTU

    6073.0

    TT4

    5952.0

    TT%1

    TT%2

    TT%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    BMC20

    BMC30

    BMC40

    GL%1

    GL%2

    GL%3

    GL%1

    GL%2

    GL%3

    Ton1

    Ton2

    Ton3

    TT1

    TTU

    TT4

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    TT%1

    TT%1

    TT%2

    TT%2

    TT%3

    TT%3

    Ton1

    Ton1

    Ton2

    Ton2

    Ton3

    Ton3

    *****************************************

    Anova Results

    Source

    Df

    S

    V

    F

    S'

    rho