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DELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products and services to various industry verticals, who are major refractory users. ALUMINUM, CEMENT, CHEMICAL, COLD ROLLING STEEL, GLASS, HEAVY ENGINEERING, STEEL PLANTS, SPECIAL LABS, POWER SECTOR. PHARMACETICULES, PETROCHEMICAL. products are renowned for its high strength to bear different temperature levels. Where refractory abuses due to abrasion as well as application temperature are very high. We are also renowned among the most famed No Cement Castables Suppliers in India. Additionally, the unmatched quality and exhibition of inexplicable performance of the Low Cement Castables in respective applications has also attracted clients from India and abroad. DELTA SIGMA AUTOMATION INSTRUMENTATION intelligence delivered www.deltasigma.co www.deltasigma.asia www.deltasigma.in www.deltasigma.co.in SRI SAI R Refractories DELTA SIGMA SRI SAI DeltaSigma Refractory Products and Services Refractories DELTA SIGMA SRI SAI Delta Sigma automation & Instrumentation Pvt. Ltd. # H - 402, 4th Floor, Aliens Elite, Prashanthi Nagar, Miyapur, Hyderabad - 500 049 Mobile: +91 - 99892 28001, +91 - 99856 84624, Telephone: 040 - 4018 3330, Fax: 040 - 4018 3330, Email: [email protected] 88973 87631. intelligence delivered Delta Sigma Refractory Products A Sai Tanvi Group

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Page 1: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTA SIGMA Refractory

DELTA SIGMA Refractory

offers a very wide spectrum of Refractory products and services to various industry verticals, who are major refractory users.

ALUMINUM, CEMENT, CHEMICAL, COLD ROLLING STEEL, GLASS, HEAVY ENGINEERING, STEEL PLANTS, SPECIAL LABS, POWER SECTOR. PHARMACETICULES, PETROCHEMICAL.

products are renowned for its high strength to bear different temperature levels. Where refractory abuses due to abrasion as well as application temperature are very high. We are also renowned among the most famed No Cement Castables Suppliers in India. Additionally, the unmatched quality and exhibition of inexplicable performance of the Low Cement Castables in respective applications has also attracted clients from India and abroad.

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

www.deltasigma.co

www.deltasigma.asia

www.deltasigma.in

www.deltasigma.co.inSRI SA I

R

RefractoriesDELTASIGMA

SRI SA I

DeltaSigma Refractory Products and Services

Refractories

DELTASIGMA

SRI SA I

Delta Sigma automation & Instrumentation Pvt. Ltd.# H - 402, 4th Floor, Aliens Elite, Prashanthi Nagar, Miyapur, Hyderabad - 500 049Mobile: +91 - 99892 28001, +91 - 99856 84624, Telephone: 040 - 4018 3330, Fax: 040 - 4018 3330, Email: [email protected]

88973 87631.

intell igence del ivered Delta Sigma Refractory Products

A Sai Tanvi Group

Page 2: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

www.deltasigma.co

www.deltasigma.asia

www.deltasigma.in

www.deltasigma.co.inSRI SA I

R

Delta Sigma Fire Clay Bricks

Delta Sigma Refractory Bed Material

Specifi cations

Ai 02 3

%MIN

Fe 02 3

% Max

P.C.O.E.O.CMIN

A.P% MAX

B.D gm/ccMIN

CCS KG/CM2MIN

RULTaO CMAX

PLC for0

2Hrs at 0 CPROPERTIES & USES

DS-28 28 1.5 30 18 2.1 550 1300 1300+/- 1.0 Dense Brick intra low Fe2O3 High ThermalShock resistance & Abrasion resistance recommended for cement & steel industries

DS-30 30-35 2.0 30 25 2.1 250 1320 1350+/- 1.0 For Boiler, Cement Industries & other General Purpose

DS-40 40 2.5 32 23 2.1 250 1400 1400+/- 1.0 Dense High Heat Duty Bricks Having HighAbrasion resistance for General Purpose

DS-42D 42-45 1.5 33 18 2.2 500 1450 1450+/- 0.8 Abrasion resistance Brick for Alumina Industry, Petroleum Refinery, Cement Rotary Kiln etc.

DS-DL41 41 1.5 33 16 2.35 600 1480 1450+/- 0.2 For Blast Furnace Bottom Lining

DS-45D 45 1.5 33 14 2.4 600 1520 1450+/- 0.2 For Blast Furnace Stack Lining

Specifications Alumin %Min.

Silica %Max.

Alkali %Max.

GradingRange(MM)

AverageParticlSize mm

BDgm/cc

Intical Def. Deg.Cent.

DSBM (C) 32-35 52-55 0.5-1.0 0.9-2.8 0.9 1.1 1400

DSBM 27-29 67-69 1.5 0.8-3.0 0.9 1.1 1400

The Refractory Bed Material is used for smooth and faultless working of Circulating Fluidized Bed Combustion Boilers (CFBC) and Fluidized Bed Combustion Boilers (FBC).

Delta Sigma Magnesite Bricks

SpecificationsMgO (%)

(min.)

SiO % 2

(max.)

A.P. (%) (max.)

C.C.S.kg/c2

m (min)PLC at 16000C

2 hrs.RUL Ta0 (min.)

PROPERTIES & USES

DS-MAG-1 85 6.5 22 400 ± 0.5 1550 For steel plants and general purpose use

DS-MAG-II 87 5.5 22 450 ± 0.5 1600 BOF / EAF / Copper refineries

DS-MAG-III 92 3.0 18 500 ± 0.5 1650 For Glass tank Furnace regenerator

DS-MAG-IV 94 2.5 17 600 ± 0.5 1700 Low Iron dense bricks for chemical industry and otherapplication

DS-MAG-V 98 0.3 18 600 ± 0.2 1800 For Glass / Chemical Industry

intell igence del ivered Delta Sigma Refractory Products

A Sai Tanvi Group

Page 3: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

www.deltasigma.co

www.deltasigma.asia

www.deltasigma.in

www.deltasigma.co.inSRI SA I

R

Delta Sigma High Alumina Bricks

Specifi cations

Ai203%MIN

Fe203%MAX

P.C.O.E.O.CMIN

A.P% MAX

B.D gm/ccMIN

CCS KG/CM2MIN

RULTaO CMAX

PLC for2Hrs at

00C MAX %

PROPERTIES & USES

DS-50(B) 50 2.5 34 24 2.4 300 1400 1450+/-1.5 High Alumina Brick Resistance to Alkali & Slag

attack for CRK

DS-55(S) 55 1.0 34 18 2.4 400 1450 1500+/-0.5 For Calcinations Zones of CRK and Alkali Environment

DS-60(B) 60 2.5-3.0 34-35 23 2.5 400 1440 1500+/-2.0 HA Brick Resistance to Alkali & Slag attract suitable for preburning zone of cement Rotary Kiln, Ladle Lining, EAF

DS-60(S) 60 2.0 36 22 2.4 500 1500 1500+/-1.0 For Carination Zones of CRK

DS-BRN 62

62 1.5 36 14 2.5 600 1500 (At 4Kgs Load)

1500+/-0.2 Suitable for checker for Blast Furnace Bottom Lining

DS-BRO62

62 1.5 36 24 2.35 300 1500 1500+/- 0.5 Suitable for checker for Blast Furnace Stove

DS-70(B) 70 3.5 36 23 2.55 400 1460 1600+/- 2.0 For Calcination Zones of CKR

DS-70(S) 70 3.0 36 23 2.6 450 1470 1600+/-2.5 - Do -

DS-70(L) 70 2.0-2.5 37 22 2.6 500 1500 1600+/- 2.0 For transition And Burning Zones of CKR

DS-70(LI) 70 1.5 37 22 2.6 600 1550 1500+/- 2.0 - Do -

DS-80(B) 80 3.5 35 23 2.8 500 1420 1500+/-2.0 For electric Arc Furnace Roof & LF Lining

DS-Sill 58-60 1.5 36 22 2.3 500 1500 1500+/- 0.8 Silimanite Bricks for Glass & other Industries

DS-SillDense

58-60 1.0-1.5 36 18 2.4 550 1550 1500+/-0.5 Dense Sill Bricks for Glass Industries of low Iron & Flux Content Having Superior Quality

DS-Sill-SPL

58-60 1.0-1.2 36 20 2.5 600 1650 1600+/-0.5 Sill-Spl Brick for glass tanks with low Iron high RUL, good spalling resistant to alkali attack & Co attack. Mullite as per the requirement.

Delta Sigma Magnesia - Carbon Bricks

SpecificationsMgO (%) in DBM used

F.C. %min.

B.D. gm/cc(min.)

A.P.(max.)

C.C.S.kg/cm2(min)

(max cokedat 10000C)

M.O.R.kg/cm2

HMOR at14000C ½

hr

DS-MCB-SZ-5 97 5 3.00 5 500 8 150 110

DS-MCB-SZ-10 97 10 2.95 5 500 10 140 110

DS-MCB-SZ-15 97 15 2.90 5 500 12 130 100

DS-MCB-SZ-20 97 20 2.85 5 500 12 120 100

DS-MCB-MZ-5 94 5 2.92 5 500 10 100 50

DS-MCB-MZ-10 94 10 2.90 5 500 10 100 40

intell igence del ivered Delta Sigma Refractory Products

A Sai Tanvi Group

Page 4: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

www.deltasigma.co

www.deltasigma.asia

www.deltasigma.in

www.deltasigma.co.inSRI SA I

R

Delta Sigma High Alumina Mortars

Specifications DS MORTAR 90 K DS MORTAR 70 K DS MORTAR 50N DS MORTAR 50F

oService Temp. C 1750 1650 1550 1550

Grain Size, mm,max. 0.5 0.5 1 0.5

Water for Casting, % 25 to 30 25 to 30 25 to 30 25 to 30

Al O , %2 3 88 min. 70 min. 50 min. 50 min.

Fe O ,%2 3 1.0 max. 1.0 max. 4 max. 4 max.

Cr O %2 3 1.5 min. 1.5 min. - -

oPCE,orton/ C 38/1835 min. 37/1820 min. 31/1683 min. 31/1683 min.

Packaging 50 kg bags 50 kg bags 50 kg bags 50 kg bags

Shelf life 12 months 12 months 12 months 12 months

Delta Sigma high alumina mortars are used as jointing materials for various fire clay and High alumina bricks.

Delta Sigma Mag-Chrome & Chrome-Mag Bricks

Specifications

MgO (%)

(min.)

Cr O2 3

(% )min.

SiO (%)2

max.

A.P. max.

(%)C.C.S.

2kg/cm(min)

PLC at 16000C/

2 hrs.

RUL Ta0C min.

Thermal Spalling

(Air quenchingat 10000C)

Properties & Uses

DS-MCH-I 60 15 - 22 400 ± 0.5 1600 - For general application

DS-MCHh-II 65 10 - 21 450 ± 0.5 1600 - A.O.D./V.O.D./LRF

DS-MCH-III 70 8 - 22 400 ± 0.5 1600 - Alkali resistant brick for paper & chemical industry

DS-PERIMAC 83 7 <1 18 500 ± 0.5 1700 +100 Cycles For Cement Plant rotary kiln.

DS-MCDB-I 60 12-14 1.0 18 450 10 ± 0.5 1750 VOD/AOD slag zone and copper smelter

DS-MCDB-II 65 12-14 2.0 18 450 ± 0.5 1750 - Metal zone of VOD/AOD, bottom, free board

DS-MCDB-III 80 5-6 3.0 17 450 ± 0.5 1750 - BOF lining, VOD/AOD/VAD vessel RH DH vessels

DS-CHM-I 40 18 - 24 300 ± 0.5 1580 - For general application

DS-CHROME - 40 - 21 500 ± 0.5 1480 - Abrasion resistant quality bricks for hearth for soaking pit and reheating furnace

intell igence del ivered Delta Sigma Refractory Products

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Page 5: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

www.deltasigma.co

www.deltasigma.asia

www.deltasigma.in

www.deltasigma.co.inSRI SA I

R

Delta Sigma Industry Specific Bricks

Specification

Al O2 3

%Min

Fe O2 3

%Max

SiO2

%Max

ZrO2

%Min

P.C.E.O.C.

Min

A.P.%

Max

B.D.gm/ccMin

CCSKg/CM2

Min

RULta0 CMin

PLC for2 Hrs at0 C Max

%

PROPERTIES &USES

DS-70(M) 72 1.0 - - 37 18-20 2.5 600 1600 1600+/-0.4

Dense, Mullite Brick for Glass, Chemical steel & Other Industries

DS-80(L) 80-85 2.0-2.5 - - 37 21 2.8 700 1520 1600+/-2.0

Special Brick for Burning Zone ofCement Rotary Kiln, Laddel, lining EAF &Special Application in Aluminium Industries

DS-80(D) 80-85 1-1.2 - - 38 20 2.85 800 1600 1600+/-0.5

Special Brick for Caccum&Degassing Ladle& Lining ofchannel type InductionFurnace VAD/VOD Laddles

DS-88(X) 88 2.0 - - 36 18 2.9 900 1500 1500+/-0.5

Super dense High Alumina Brick for Lining of re- heating Furnace bottom

DS-95(E) 95 0.5 - - 38(+) 20 2.9 500 1650 1500+/-0.5

High purity, High Alumina bricks forSpecial Application

DS-ZR - - - 63 - 20-22 3.5 500 1600 - Zircon & zirmula brick for repairing ofglass Tank Furnace & Other Locationin Glass Tank Furnace

DS-Zirmul-1 68 - - 18 - 20 3-3.1 500 1600 - Thermal brick for repairing Conductivity at 600 0 C (HF) Kcal/mtr/0 0 C (Max)

DS-Zirmul-2 55 25 20 3.1-3.2 500 1580 - - do -

DS-SIL-INSUL 15 5 75 - - 60 0.85-1(Max)

40 1100 0.15(Max)

Silica Insulation Bricks Recommendedfor Cement & Glass Industries

DS-SIL-INSUL 15 2 75 - - 60 1.0 40 1100Cold

0.15PLCR - do -

DS-AMC 60Min

15Min

7Min

- - 9.0Max

2.8 400 140Min

1500+/-1.5

For Vad/VOD Metal Zone Lining

Delta Sigma Tundish Boards [SILICA BASE TUNDISH BOARD]The Tundish Lining Boards are silica and magnesite based, Its wide spectrum of features like high durability and insulation capacity enhanced the demand for Cold and customized as per the specific specifications Tundish Boards required by different customer sector.

SPECIFICATION TUNDISH PAD CONES & IMPACT PAD

SiO2 ≥90 ≥90

Fe O2 3 ≤1 ≤1

C(%) 3 - 5 3 - 5

Bulk Density (gm/cm3) ≥1.2 ≥1.9

App. Porosity (%) ≥45 ≥25

C.C.Strenght (Kg/Cm2) 25-30 45-50

Application Temp. Deg. C ≥1650 ≥1650

Humidity (%) <1 <1

Ignition Loss (%) 5-5.5 4.5-5.0

intell igence del ivered Delta Sigma Refractory Products

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Page 6: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

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Delta Sigma Low Cement Castables

Specification LC 45 LC 60 LC 70 LC 80 LC 90 LC 45 S LC 60 S LC 80 S

oService Temp. C 1550 1600 1600 1650 1700 1550 1600 1650

Grain Size, mm,max. 6 6 6 6 6 6 6 6

Water for Casting, % 6 to 7 6 to 7 5.5 to 6.5 5 to 6 4.5 to 5.5 6 to 7 6 to 7 5 to 6

Al O , %2 3 45 min. 60 min. 70 min. 80 min. 90 min. 40 min. 60 min. 80 min.

Fe O ,%2 3 1.25 max. 1.25 max. 1.5 max. 1.8 max. 1.0 max. 1.5 max. 1.25 max. 1.8 max.

BD, g/cc

oAfter drying at 110 C/24hours

2.30 min. 2.60 min. 2.70 min. 2.80 min. 3.00 min. 2.20 min. 2.40 min. 2.60 min.

2CCS, kg/cm

oAfter drying at 110 C/24

hours600 min. 600 min. 600 min. 700 min. 800 min. 500 min. 500 min. 700 min.

oAfter firing at 800 C/2hours

700 700 700 800 900 600 600 800

oAfter firing at 1400 C/2hours

900 min 1000 min. 1000 min. 1000 min. 1100 min. 800 min. 800 min. 1000 min.

PLC, %

oAfter firing at 800 C/2hours

-0.20 max. -0.20 max. -0.20 max. -0.20 max. -0.20 max. -0.20 max. -0.20 max. -0.20 max.

oAfter firing at 1400 C/2

hours+/-1.0 max. +/-1.0 max. +/-1.0 max. +/-1.0 max. +/-0.8 max. +/-1.0 max. +/-1.0 max. +/-1.0 max.

oPCE,orton/ C 32/1717

min.36/1804

min.36/1804

min.37/1820

min.37/1820

min.32/1717

min.36/1804

min.37/1820

min.

Packaging 50 kg bags 50 kg bags 50 kg bags 50 kg bags 50 kg bags 50 kg bags 50 kg bags 50 kg bags

Shelf life 3 months 3 months 3 months 3 months 3 months 3 months 3 months 3 months

Low Cement Castables that have high PCE and high strength to bear different temperature levels.

Delta Sigma Sealing Compound and Ramming Compound

Delta Sigma Tundish Insulating Cover

Tundish Insulating Cover Powder is very effective in retaining metals in liquid state for longer duration.

Tundish Insulating Cover is used in reducing the rate of heat loss during casting.

Delta Sigma Nozzle Filling Compounds

Nozzle Filling Compound is used in removing moisture and in granular form

enhances further For Steel Mills.

intell igence del ivered Delta Sigma Refractory Products

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Page 7: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

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Delta Sigma Precast Prefired Blocks

Delta Sigma Tundish Nozzle

Delta Sigma Alumina Mag Carbon

Delta Sigma Insulating Bricks

DELTA SIGMA pre cast pre fired blocks are known for its excellent thermal conductivity and heat resistance.

SPECIFICATION

Al O2 3

%Min

Fe O2 3

(%)Max.

B.D.gm/ccMin.

A.P.(%)

Max.

CCS PCEOrtonMin

PLC %(+/-)

Thermal ConductivityKcal / m / hr / 0C (Max)

ServiceTemp.Deg.Ckg/c

2mMin.

0At Hot Face Temperature C0C/hr/Max

400 600 800 1000

DS-CFI 32 2.0 0.75 65 10 30 - - 0.30 - - 1250

DS-HFI 33 2.0 0.90 60 15 30 - - 0.32 - - 1300

DS-HFK 40 2.0 1.10 55 40 32 - - 0.35 - - 1400

DS-HSI 20 2.0 1.60 35 200 18 RUL-Ta-1380

0.40 0.50 0.55 0.60 1300

DS-HF 155 60 1.0 1.10 65 40 36 1.5at 1550/5

0.33 0.35 0.38 0.40 1550

DS-HF 165 70 0.8 1.20 60 50 36 1.1at 1550/5

0.38 0.41 0.44 0.46 1650

DS-HF 175 80 0.5 1.50 56 100 36 0.5at 1550/5

0.62 0.65 0.68 0.70 1750

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Page 8: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

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Delta Sigma Insulating Castables

Lightweight Insulating Castables is to conserve heat in furnace. High Temperature Insulating Castables are light but adequately strong and have low conductivity, thus serve as hot face or back up insulating refractory lining.The density range is from 400 to 1600 kg/m3. Additionally, medium purity and high purity grades of the insulating castables are available in the range. For reducing the environment, the high purity (low iron) variety is used.

Specification INCAST11

INCAST13

INCAST15

INCAST11 SPL

INCAST13 SPL

INCAST15 SPL

INCASTHT

INCAST 7

oService Temp. C 1300 1350 1350 1350 1400 1400 1500 1100

Grain Size, mm,max. 6 6 6 6 6 6 6 6

Water for Casting, % 30 to 35 27 to 32 25 to 30 30 to 35 27 to 32 25 to 30 25 to 30 60 to 65

Al O , %2 3 30 min. 35 min.. 40 min. 30 min. 35 min. 40 min. 60 min. 25 min.

Fe O ,%2 3 3.50 max. 3.50 max. 3.50 max. 1.5 max. 1.5 max. 1.5 max. 1.50 max. 8.5 max.

BD, g/cc

oAfter drying at 110 C/24

hours1.25 max. 1.45 max. 1.60 max. 1.25 max. 1.45 max. 1.60 max. 1.50 max. 0.85 max.

2CCS, kg/cm

oAfter drying at 110 C/24hours

35 min. 50 min. 75 min. 45 min. 65 min. 90 min. 90 min. 15 min.

oAfter firing at 800 C/2hours

25 30 50 30 35 60 50 9

oAfter firing at 1300 C/2

hours40 min. 50 min. 55 min. 50 min. 55 min. 70 min. 55 min. n.a

PLC, % - - - - - - - -

After firing ato

800 C/2 hours-0.20max. -0.20max. -0.20max. -0.20max. -0.20max. -0.20max. -0.20 max. +/-1.0

max.

oAfter firing at 1300 C/2hours

+/-1.0 max. +/-1.0 max. +/-1.0 max. +/-1.0 max. +/-0.8 max. +/-1.0 max. +/-1.5 max. n.a

ThermalConductivity,okcal/m/hr/ C

- - - - - - - -

At hot face temp. ofo500 C

0.32 max. 0.36 max. 0.46 max. 0.35 max. 0.41 max. 0.46 max. 0.42 max. 0.20 max.

oPCE,orton/ C 14/1398min. 14/1398min. 15/1430min. 14/1398min. 15/1430min. 15/1430min. 23/1605min. 12/1337min.

Packaging 25 kg bags 25 kg bags 25 kg bags 25 kg bags 25 kg bags 25 kg bags 25 kg bags 25 kg bags

Shelf life 6 months 6 months 6 months 6 months 6 months 6 months 6 months 6 months

Delta Sigma Nozzle Opening Compound

It is a free flowing refractory particular material used in the ladle or tundish sliding gate to prevent skulling and steel freeze-off and ensure easy opening at the start of casting.

: It is a highly refractory, granular product with selected particle size and distribution remains flow able at high temperature ensuring consistent and trouble free ladle slide gate operation.

: For achieving the best result it should be preheated at around 100C for about an hour to drive out any physical moisture. The nozzle cavity should be cleaned of slag and any refractory particles before application. The quantity of Nozzle Opening Compound to be applied should be carefully determined so that the nozzle cavity is entirely filled with a slight mound at the nozzle top. It should be applied with a suitable applicator to ensure that the product is applied at proper place.

: Successful operation of ladle slide gate depends largely on the use of proper nozzle filling compounds and operating conditions of the nozzle filling compounds should have sufficient refractories to prevent sintering of the particles at high temperature and good flow ability.

: Excellent nozzle opening performance is ensured and the need of oxygen lancing for opening the slide gate nozzle is minimized also Well block and nozzle life

SPECIFICATION

APPLIANCE

UTILITY

ADVANTAGE

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Delta Sigma Dense Castables and Medium Purity Dense Castables

The dense refractory castables are of hydraulic setting that further assist in casting or moulding in any shape and are also modified for gunning of furnace linings. Medium purity Dense castables, which are suitable for use in medium temperature application. This group of Dense Refractory Castables contains medium purity cement as the refractory binder. All these castables are used in oxidizing atmospheres only.

Specification CAST 40 CAST 45 CAST 50SPL CAST 70 CAST LT CAST 25

oService Temp. C 1400 1400 1400 1450 800 1400

Grain Size, mm,max. 5 5 5 5 5 20

Water for Casting, % 12 to 13 11 to 12 12 to 13 11 to 12 12 to 13 11 to 12

Al O , %2 3 40 min. 45 min. 45 min. 70 min. 30 min. 40 min.

Fe O ,%2 3 3 max. 4 max. 4 max. 4.5 max. 4 max. 3 max.

BD, g/cc

oAfter drying at 110 C/24hours

2.00 min. 2.10 min. 2.10 min. 2.50 min. 1.90 min. 2.10 min.

2CCS, kg/cm

oAfter drying at 110 C/24

hours250 min. 250 min. 400 min. 350 min. 250 min. 400 min.

oAfter firing at 800 C/2

hours200 200 300 300 200 250

oAfter firing at 1400 C/2

hours350 min. 350 min. 400 min. 450 min. N.A 300 min.

PLC, % - - - - - -

After firing ato800 C/2 hours

-0.20 max. -0.20max. -0.20max. -0.20max. +/-1.0 max. -0.20max.

oAfter firing at 1400 C/2

hours+/-1.0 max. +/-1.0 max. +/-1.0 max. +/-1.0 max. N.A +/-1.0 max.

oPCE,orton/ C 20/1564 min. 20/1564 min. 15/1430 min. 30/1665 min. 1200 min. 1450 min.

Packaging 50 kg bags 50 kg bags 50 kg bags 50 kg bags 50 kg bags 50 kg bags

Shelf life 6 months 6 months 6 months 6 months 6 months 6 months

Delta Sigma Basic Ramming Mass

SPECIFICATION MGO%MIN

SIO2

%MAX

CAO%MAX

Cr O2 3

%MIN

GRADINGmm

B.D.at

110*C[2460]MIN

CCS at110*C[3]

MIN

CCS at1550*C[3]

MIN

PLC at1552*C

BOND MAXSERVICE

FOR

MAG-RAM-1 85% 4.5% 2.5% - [0-5] 2.80 400 500 -2.0 Chemical/Ceramic 1750*C

MAG-RAM-2 87% 6.5% 2.5% - [0-5] 2.80 400 500 -2.0 Chemical/Ceramic 1750*C

SUPER MAGRAM 92% 9.0% 2.0% - [0-5] 2.85 450 500 -1.5 Chemical/Ceramic 1750*C

ARC-GUN-1 80% 8.5% 3.0% 0.5% [0-4] 2.60 - 300 -2.5 Chemical/Ceramic 1750*C

ARC-GUN-2 80% 7.5% 3.0% 0.5% [0-4] 2.60 - 300 -2.5 Chemical/Ceramic 1750*C

Application is in Arc and Induction furnace.

intell igence del ivered Delta Sigma Refractory Products

A Sai Tanvi Group

Page 10: DELTA AUTOMATION R SIGMA INSTRUMENTATIONdeltasigma.co/DeltaSigma-Refractoryproducts.pdfDELTA SIGMA Refractory DELTA SIGMA Refractory offers a very wide spectrum of Refractory products

DELTASIGMA

AUTOMATION

INSTRUMENTATION

intell igence del ivered

www.deltasigma.co

www.deltasigma.asia

www.deltasigma.in

www.deltasigma.co.inSRI SA I

R

SPECIFICATION MGO%MIN

SIO2

%MAX

CAO%MAX

Cr O2 3

%MIN

GRADINGmm

B.D.at

110*C[2460]MIN

CCS at110*C[3]

MIN

CCS at1550*C[3]

MIN

PLC at1552*C

BOND MAXSERVICE

FOR

SUPER GUN 88% 4.5% 3.0% - [0-4] 2.70 200 300 -2.5 Chemical/Ceramic 1750*C

MAG-PATCH 90% 4.5% 5.0% - [0-6] 2.70 200 250 -1.5 Chemical/Ceramic 1700*C

MAG-FET 80% 7.5% 3.5% - [0-5] - - - - Chemical/Ceramic 1700*C

Mag-Blackfill-1 65% 9.5% AI O 10 Min2 3 - [0-3] - - - - CHEMICAL 1700*C

Mag-Blackfill-2 65% 9.5% - 10% Min [0-3] - - - - CHEMICAL 1700*C

Mag-FILL 60% - - - 8mm Max - - - - CHEMICAL -

SG-FILL - 10Min% - 35.0% 1.5mm Max - - - - CHEMICAL -

MAG MORTAR 85% 8.5% - - [0-1] - - - - CHEMICAL 1750*C

Super Mag Mortar 90% 5.5% - - [0-1] - - - - CHEMICAL 1750*C

Chrome Cast 10% - 6.0% 35.0% [0-5] 2.80 200 300 - HYDRAULIC 1750*C

intell igence del ivered Delta Sigma Refractory Products

DELTA SIGMA REFRACTORIES has evolved successfully in the highly competitive Steel industry and other refractory users, industrial insulation and acid-proof materials ect. Its operations are innovative, consistent-quality, efficient and cost- effective, to provide the customer with the highest quality products and on-time delivery, down time and unexpected outages are kept to a minimum. We maintain a buffer stock of materials to meet the urgent and emergency needs of our valued customers.

We provide all types of high quality§ Refractories Materials (Fire Bricks/Slabs/Blocks, Monolithic Refractories)§ Insulation Materials (All Ceramic Fibre Products)§ Acid Proof Materials (Acid proof tiles/bricks, Acid Proof chemicals)§ Grout Materials.

§ Encompass Refractories design engineering, material selection, estimation, supply, installation.§ Turnkey projects are taken care by our experienced team§ Refractory Lining§ Insulation Linings§ Refractory Coating on Existing / New Lining§ Gunniting§ Spray Coating§ Anti-corrosive lining§ Acid Alkali proof lining

DELTA SIGMA REFRACTORY TECHNICAL SERVICES

DELTA SIGMA offers good quality refractory materials at a very competitive price, however great care and expertise are taken to ensure qualifications and quality control are in place and customer expectations are fully met. Also delta sigma refractory products increase service life of ladle and furnace refractories to reduce the client's operating cost.

Delta Sigma Automation & Instrumentation Pvt. Ltd.thAliens Elite, # H – 402, 4 Floor, Prashanthi Nagar

Miyapur, Hyderabad – 500 049Mobille: +91-99892 28001, +91-99856 84624, +918897387631LL No: 040-4018 3330, FAX: 040-4018 3330E mail: [email protected] Web : www.deltasigma.co.inwww.deltasigma.co, www.deltasigma.in, www.deltasigma.asia,

BANGALOREN.M.D.C, # 399, JP Nagar, Hospet - 583213, Bellary, KarnatakaMobille: +91-99892 28001, +91-99856 84624, +918897387631E mail: [email protected] Web : www.deltasigma.co, www.deltasigma.in, www.deltasigma.asia, www.deltasigma.co.in

US OFFICE36, Mechanic Street,Suite 207Foxboro, MAA - 020235

USA OFFICE500, Rolling Brook Drive#302, Charlottle,North Carolina – 28217USA

A Sai Tanvi Group