danieli innovaction to be a step ahead in capex and opex · of technical support and consultancy 74...
TRANSCRIPT
Danieli innovactionto be a step aheadin CapEx and OpEx
1,000
1,500
2,000
2,500
3,000
3,500
500
(millions of euro)
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
02
20
03
20
04
20
18
DanieliSales Revenue
1,4
95
2,0
02
2,4
57
3,1
15
3,2
10
2,5
83
3,1
18
3,0
81
2,7
82
2,9
44
2,7
66
2,5
08
2,4
91
73
0
1,1
50
1,0
00
2,7
06
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
SEA+Americas EU+RU Italy (Plantmaking and Steelmaking)
DanieliPersonnel
3913
2009
890
3171
7974
3887
2010
925
3851
8663
4050
2011
1072
4270
9392
4345
2012
1243
4449
10037
4586
2013
5069
10944
1289
4817
2014
5126
11424
1481
4767
2015
4602
10954
1585
4321
2016
3469
9419
1629
4400
2017
3013
8959
1546
4679
2018
2653
9358
2026
DanieliBacklog
Long Products Division
Steel Meltshop Division
Flat Products Division
Steelmaking Division
Other
17%
16%
18%13%
36%
2,954 M Euro
DanieliResearch and development
Research (lower columns)and costs incurredfor new products development
50
100
150
200
175
125
75
25
0
13/14 14/15 15/16 16/17 17/18
35
150
185
25
150
35
150
45
155
40
110
150
200
185175
DanieliResearch and development
Turnkeyplants
138
DanieliProducts and scorecard
DanieliProducts and scorecard
Minimills,micromillsand nanomills
104
505Heavy section,bar and wirerod mills
390Extrusionand forging presses
150,000hours/yearof technical supportand consultancy
74Seamless tubeand welded pipe mills
894Recycling equipment shredders, shears, bailers
362Fume dedustingand water treatementplants
DanieliMain scorecard
38Energiron directreduction plants
156Complete electricsteel meltshops
333Hot strip, plateand cold rolling mills
147Blast furnace and converter projects
2,313Casting strandsfor slabs, bloomsand billets
1,799Strip processingand finishing lines
Production unitsand service centers
Danieli PlantmakingWorldwide presence
Design and manufacturing centers
1 / Danieli Headquarters, Italy 2 / Danieli China
4 / Danieli India
6 / Danieli Austria
3 / Danieli Thailand
7 / Danieli Germany5 / Danieli Volga, Russia
DanieliDesign and manufacturing centers
Company Location Total Area Workshop Area
Danieli Headquarters Buttrio,Italy
320,000 m2 92,000 m2
Danieli China Changshu,Shanghai
200,000 m2 90,000 m2
Danieli Thailand Rayong,Bangkok
525,000 m2 90,000 m2
Danieli India Sri City,Andhra Pradesh
320,000 m2 41,000 m2
Danieli Volga Dzerdzhisnk,Russia
250,000 m2 10,000 m2
Danieli Austria Völkermarkt,Carinthia
40,000 m2 6,000 m2
Danieli Germany Meinerzhagen,Nordrhein-Westfalen
4,200 m2 2,800 m2
DanieliDesign and manufacturing centers
We build itin our own
state-of-the-artworkshops
DanieliHistory
1914–1960The Origins
1960–1970Simple machines for steelmakingand the successof the Brescia area minimills
1970–1980Minimill pioneerin Europe and the US
1980–2000Purchase of leading companies in the design of metals production plants
2000–2015Design and manufacturing internationalization
2015–2020A step ahead
1900 20001960 1980 2020
METAMORPHOSIS 1
METAMORPHOSIS 2
DanieliMetamorphosis 1 project
Internationalization Closeness to costumers
Morecompetitiveness
Fast-track ordersand service supply
METAMORPHOSIS1
DANIELI THAILAND
525,000m2
TOTAL SURFACE900peopleEMPLOYMENT
13,000m2
TECHNICAL AND ADMIN OFFICES
90,000m2
WORKSHOP AREA2005START OF OPERATIONS
EUR (Million)
0
10
20
30
40
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
15
32
14
2325
30
1110
7 7 8
3 2 3
DANIELI THAILAND / INVESTMENTS
METAMORPHOSIS 1 METAMORPHOSIS 2
> Competitiveness
> Strong support of the Thai government
> Positive culture
> Long experience with Thais
> High Fabrication skills
> Efficiency and hard working
> Process oriented approach
> Fundamental of Engineering
DANIELI THAILAND / WHY?
BANGKOK
CHONBURI
RAYONGMAPTAPHUT
PATTAYA
SRIRACHA
Bangkok Int. airport
Suvarnashumi Int. airport
U-Tapao airport
Bangkok port
Sriracha harbour
Laemchabang deep sea port
Sattahip port Maptaphut deep sea port
EUROPE
MIDDLE EAST
CHINA
KOREA JAPAN
TAIWAN
SOUTH EAST ASIA
AMERICA
Strategic location
> 1:45 hrs from Bangkok
> 1:30 hrs from the Airport
> 1 hrs from Pattaya
Near 3 main ports
> Maptaphut (50 km)
> Laemchabang (50 km)
> Sattahip (70 km)
DANIELI THAILAND / WHY?
> Limited Supply chain
> Low experience in the Steel Making business
> Cost level higher than China
> Project and product orientation
> Low new investment in the steel makingbusiness
DANIELI THAILAND / CONSTRAINTS
Danieli in ThailandMission and values
To supply steel machinery equipment with
Danieli high quality standardand better service world wide
Specializedin high quality equipment
A strong competitiveThai company in the world
DANIELI THAILAND / SPECIALIZATION
Mix variety reduction > From 80 kind of machines to 12
Product standardization > Decrease of cycle time, increase of volumes
Supply Chain development > Stable forecasting, stock policy
Make or Buy review > Cost optimization, better resources utilization
ACTION
-35% Product cost
-50% Manufacturing Lead Time
+50% Sales (captive)
Reduction of customer Claim
Indirect cost -20% > Standardized Process
Access to WW Market
DANIELI THAILAND / CARDTRIDGE ACHIEVEMENTS
DanieliMetamorphosis 2 project
Innovation in operating methods
Innovation inthe organization
Continuous training for managers
Horizontal integrationof working groups
METAMORPHOSIS2
People in different cultures share
basic concepts but view them from
different angles and perspectives,
leading them to behave in a manner
which we may consider irrational or
even in direct contradiction of what
we hold sacred.
Richard Lewis – What is culture?
“ “