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1 Damage Observations in an Industrial Plant Affected by the 12-5-2008 Sichuan-China Earthquake By Yaron Offir Engineers LTD Emad Nsieri (M.Sc) Yaron Offir (M.Sc) Daniel Dubois (B.Sc) Yaron Offir Engineers LTD Seismic Design Risk Assessment Structural Dynamics 24.11.2009 מרכז קונגרסים אווניו, קריית שדה התעופה

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1

Damage Observations in an Industrial Plant

Affected by the 12-5-2008 Sichuan-China

Earthquake

By Yaron Offir Engineers LTD

Emad Nsieri (M.Sc)

Yaron Offir (M.Sc)

Daniel Dubois (B.Sc)

Yaron Offir Engineers LTD

Seismic Design Risk Assessment Structural Dynamics

קריית שדה התעופה, מרכז קונגרסים אווניו 24.11.2009

2

Outline • Earthquake Details, Damages and Casualties • Seismic Activity • Recorded Ground Motions and Response Spectrum • Observations of Structural and Non-Structural Damages in a Chemical Plant • Conclusions and Recommendations

3

Earthquake Details

Epicenter Location

Epicenter

CHINA

N

N

Epicenter at Wenchuan County

4

Date-Time 12/05/2008 at 14:28

Region Eastern Sichuan Province, China

Epicenter Wenchuan County

Magnitude Mw = 7.9

Intensity XI in Wenchuan area

Focal Depth 20 km

Fault Longmen Shan fault

Fault rupture 300 km

Distances 90 km N-W of Chengdu

545 km S-W of Beijing

Aftershocks 235 Aftershocks greater than 4.0 Mw

Affected area ~450,000 km2

Earthquake Details Map of Main Faults

Sichuan Province

5

Damage Chemical plants: Heavy damages caused extensive shutdowns

Buildings: 24 million damaged, 216000 destroyed including 7,000 school buildings

Bridges: 4840 totally or partly damaged

Roads and railways: ~50,000 km damaged

Tunnels: 98 totally or partly damaged

Landslides: 10 million m3 of slide materials, and falling rocks

Surface rupture: Vertical displacement of 2.0-10.0 at several locations

Death ~90,000

Injured ~375,000

Homeless people ~5.0 million

Economic loss 120-150 billion USD$

Damage and Casualties

6

Destructive earthquakes within the past century close to Sichuan Province

Past earthquakes – Sichuan Province

Seismic Activity

(Agha et al., 2008, 14WCEE)

7

Strong Ground Motion Records

(Xiaojun et al. 2008, 14WCEE)

N

8

Strong Ground Motion Records

PGA=0.97g

PGA=0.67g

PGA=0.97g very high!

Wolong station, 19 km from epicenter (Xiaojun et al. 2008, 14WCEE)

Two main shocks!!

9

Strong Ground Motion Records

PGA=0.97g

PGA=0.67g

PGA=0.97g very high!

Wolong station, 19 km from epicenter (Xiaojun et al. 2008, 14WCEE)

Sa=3.0g !!

10

Qingping station, 88 km from epicenter (Xiaojun et al. 2008, 14WCEE)

PGA=0.84g

PGA=0.82g

PGA=0.64g

Strong Ground Motion Records

11

Seismic Zoning Map in China

(GB 18306 – 2001)

PGA=0.20g for return period of 475 years

N

12

Response Spectrum and Chinese code

Design spectrum substantially underestimated spectral acceleration (base shear strength)

Wolong station in Wenchuan during the main shock of

12 May 2008 5% damping (Intensity XI)

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

Fundamental period (seconds)

Spec

tral

ac

cele

ration

(g)

East-West component

North-South component

Vertical component

Chinese Seismic Code 1989, 475years, 5% damping, Intensity VII

2001

13

Response spectrum from site specific study in Israel

vs. Israeli code IS 413

(5% damping and return period 475 years)

New design spectrum substantially underestimating spectral acceleration at short periods!!!

14

Damage Observations: Chemical Plant

“Hundreds of people have been buried under two chemical plants collapsed in Shifang (Deyang prefecture) and more than 80 tons of ammonia have spread into the environment (source: Chinese Government News Agency Xinhua).” Facility damages caused extensive shutdowns and business interruption.

Location: Shifang town, Deyang ~150 km from epicenter ~60 km fault rupture

Damage:

1. Structures

2. Piping Systems and Tanks

15

Damage Observations: Structures

16

Response Spectrum and Structure Response

Assumption: Stiff structures with low

fundamental periods were highly

vulnerable to this earthquake due to the

high seismic force demands

17

Damage Observations: Stiff Structures

Destruction of low rise masonry infilled frame RC buildings

In-plane failure of masonry infill

walls

Out-of-plane failure of

masonry infill walls

Poor seismic performance

18

0<T <0.5

Members at stiff structures collapsed/experienced severe damage during the earthquake event

Damage Observations: Stiff Structures

Structures with poor seismic performance

19

Damage Observations: Prefabricated Structures

Collapse of prefabricated structure with pre-cast elements

Inadequate connection between pre-cast

beams and supporting columns led to very

low seismic resistance

20

Damage Observations: Residential Buildings

Catastrophic collapse of pre-cast hollow

core plank floors and roofs widely used

in school and residential buildings due to

low cost, simple and rapid construction.

Poor connection between floor/roof

slab and supporting beam

Poor seismic performance

21

Damage Observations:

Existing Construction Details

• Pebble aggregate used in columns (poor inspection): low compression and shear strength

• Column ties: smooth bars, wide spacing (30-40cm), insufficient end-hooks (unconfined concrete section)

• Rebars: buckling, tearing

22

Poor construction

details

Low quality of

construction material

Strong ground motions

Non-ductile behavior

Low strength

High seismic force

demands

Poor seismic

performance

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

Sp

ectr

al a

ccele

rati

on

(g

)

Fundamental vibration period (seconds)

Damage Observations:

Poor Constructions Details and High Seismic Demands

23

Evaluation of ductility seismic demand

SDOF structure

24

T=2√(M/Keff)=0.3 sec., Sa=2.6

mD≈R=Sa/(Vy/Wt)=7.0 (high ductility demand)

Evaluation of ductility seismic demand

Ductility Capacity

mD=1.0 (brittle)

mD=6.0 (ductile)

Cross Section

Yield of column ties

25

Damage Observations: Flexible Structures

Structures with good seismic performance

26

Damage Observations: Flexible structures

Flexible RC frame structure remained intact

0.5<T <1.0

Structures with good seismic performance

27

Damage Observations:

Piping Systems and Tanks

28

RC structure collapsed on ammonia tanks: damage mainly to pipelines and release of 80 tons of ammonia

Damage Observations: Piping Systems

29

Damage Observations: Piping Systems

No damage Pipeline fractured

Pipeline damages due to stiff connection supports

30

Pipeline damages due to large relative displacement between

pipeline ends

Damage Observations: Piping Systems

31

ALA (2002): seismic design and retrofit of piping systems

Piping systems need to be designed for two effects:

1. Inertia forces

2. Relative displacements between supports

32

Sliding of ammonia tank from its support

Damage Observations: Unanchored Tanks

Poor Performance

33

Low quality of construction material: concrete floor crushed due to rocking of tank

Pipe rupture due to large displacement

Damage Observations: Tanks

Poor Performance

34

Braced sphere tank: non-ductile seismic response of steel tie-rods (buckling and tension failure)

Damage Observations: Spherical Tanks

Poor Performance

35

Existing Sphere

Proposed Seismic Upgrading Measures

Seismic Upgrading of Sphere by Installing Viscous Dampers

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Conclusions and Recommendations

Observed large scale destruction of industrial plant caused

casualties, high financial loss and extensive shutdowns.

Follows are actions to significantly reduce public risk and

financial loss from the damaging effects of a potential

earthquake:

• Increase awareness of earthquake risks

• Identify seismic hazard (site specific study)

• Identify problematic structures in industrial plants lacking seismic resistance and defining their seismic failure modes

• Provide effective and practical retrofitting techniques and develop cost-effective retrofit program

• Implementation of retrofitting techniques

37

תודה רבה

YARON OFFIR ENGINEERS LTD C.I.R BLDG, Technion Campus,

Haifa 32000, Israel Tel: 972-4-8323102 Fax: 972-4-8323286

Mobil: 972-54-4654022 offir.com-www.yaron

[email protected]