cutler-hammer loadcenters & circuit breakers

4
Cutler-Hammer Loadcenters & Circuit Breakers January2001 Vol. 1, Ref. No. [0063] Type BR 1-Phase Mam Lug Loadcenfers Table 3-70.1-Phase 3-Wire 120/240V AC — Snsulated/Bondable Neutral (Continued) Main Ampere Rating 125 150 200 225 Maximum Number 1-inch (25.4mm) Spaces 12 12 12 12 12 16 16 16 16 20 20 20 20 24 24 16 20 8 12 12 20 20 20 24 30 30 30 40 40 42 42 Poles 12 24 24 24 24 16 24 24 24 20 24 24 24 24 24 30 30 16 24 24 40 40 40 40 40 40 40 40 40 42 42 Enclosure Type Indoor Indoor Indoor Indoor Outdoor Indoor Indoor Indoor Outdoor Indoor Indoor Indoor Outdoor Indoor Indoor Indoor Indoor Outdoor Indoor Outdoor Indoor Indoor Outdoor Indoor Indoor Indoor Outdoor Indoor Outdoor Indoor Outdoor Box Size B1 B1 B1 B1 B1R B2 B2 B2 B2R C1 C1 C1 C1R C2 C2 C2 C2 B2R B2 B2R C2 C2 C3R C4 D1 D1 D1R G1 G1R L1 L1R Wiring Diagram Figure Number 9 6 6 6 6 5 7 7 7 5 8 8 8 5 5 62 11 63 12 12 12 12 12 64 15 15 15 5 5 20 20 Wire Size Range Cu/AI 60°C or 75°C for Main Lugs #6 - 2/0 #1-300kcmil #1-300kcmil #1-300kcmil Loadcenter Catalog Number with Combination or NEMA Type 3R Cover © BR1212L125 ®®®@ BR1224L125 ®@® BR1224L125G®®®® BR1224L125DG ®®@® BR1224L125R®®® BR1616L125®© BR1624L125®® BR1624L125G®®® BR1624L125R®® BR2020L125 ®@ BR2024L125®® BR2024L125G ®@® BR2024L125R®® BR2424L125 ®® BR2424L125G @®@ BR1630L150®® BR2030L150®® BR816L200RF®®® BR1224L200 ®®@ BR1224L200R®®® BR2040L200 ®® BR2040L200G ®@® BR2040L200R BR2440L200 ®® BR3040L200 ®® BR3040L200G ®@® BR3040L200R ®® BR4040L200 BR4040L200R ®® BR4242L225 ® BR4242L225R ® Price U.S.S 126.00 134.00 143.00 178.00 205.00 148.00 175.00 190.00 247.00 187.00 223.00 235.00 290.00 223.00 235.00 209.00 237.00 257.00 211.00 280.00 380.00 296.00 380.00 302.00 326.00 346.00 540.00 444.00 715.00 487.00 770.00 ® Ground bar kits priced separately unless otherwise noted. See Page 3-61. ® Rainproof panels are furnished with hub closure plates. For rainproof hubs refer to Page 3-60. ® Has notch for BREQS125 hold-down kit. ® Has notch for BRHDK125 hold-down kit. © Single, movable neutral is provided. ® Combination cover style. ® Suitable for use as service equipment when not more than six main disconnecting means are provided and when not used as a lighting and appliance panelboard (see article 384-14 of the NEC.) ® Ground bar GBK10 installed. ® Ground bar GBK1220 installed. ® Ground bars GBK5 and GBK520 installed. © Includes through-feed lugs for both phase and neutral conductors. 1-Phase Main Lug Loadcenters, Non-Metallic Table 3-71.1-Phase 3-Wire 120/240V AC — Insulated/Bondable Neutral Main Ampere Rating 40® 60 Maximum Number 1-inch (25.4 mm) Spaces ® ® 2 2 2 2 2 Poles ® ® 4 4 4 4 4 Enclosure Type Indoor Indoor Indoor Indoor Indoor Indoor Outdoor Type of Trim Flush No Door Surface No Door Flush No Door Surface No Door Flush No Door Surface No Door Box Size 2 2 2 2 2 2 2R Wiring Diagram Figure Number 66 66 1 1 1 1 1 Wire Size Range Cu/AI 60°C or 75°C for Main Lugs ® #14-2 Loadcenter Catalog Number TT120FLGNM ®@ TT120SLGNM 2460FNM 2460SNM 2460FGNM ® 2460SGNM ® 2460RNM Price U.S.$ 41.25 41.25 45.75 46.00 48.25 48.50 88.50 Suitable for use as service equipment when not more than six main disconnecting means are provided and when not used as a lighting and appliance panelboard (see article 384-14 of the NEC.) This device has no main lugs. A Type BR or BD breaker is required to be backfed to supply power to branch breakers. This device is single phase 120V AC only. With the use of three Type BR breakers there are two branch circuits available. With the use of three Type BD breakers there are five branch circuits available. See Wiring Diagram 66 on Page 3-87. Includes GB4NM ground bar. Box Sizes Pages 3-76through 3-78 Wiring Diagrams Pages 3-79 through 3-88 Discount Symbol 22-CD CAT.200.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

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Page 1: Cutler-Hammer Loadcenters & Circuit Breakers

Cutler-Hammer Loadcenters & Circuit BreakersJanuary 2001Vol. 1, Ref. No. [0063]

Type BR

1-Phase — Mam Lug LoadcenfersTable 3-70.1-Phase 3-Wire — 120/240V AC — Snsulated/Bondable Neutral (Continued)

MainAmpereRating

125

150

200

225

Maximum Number1-inch (25.4mm)

Spaces

121212121216161616202020202424

1620

81212202020243030304040

4242

Poles

122424242416242424202424242424

3030

162424404040404040404040

4242

EnclosureType

IndoorIndoorIndoorIndoorOutdoorIndoorIndoorIndoorOutdoorIndoorIndoorIndoorOutdoorIndoorIndoor

IndoorIndoor

OutdoorIndoorOutdoorIndoorIndoorOutdoorIndoorIndoorIndoorOutdoorIndoorOutdoor

IndoorOutdoor

BoxSize

B1B1B1B1B1RB2B2B2B2RC1C1C1C1RC2C2

C2C2

B2RB2B2RC2C2C3RC4D1D1D1RG1G1R

L1L1R

Wiring DiagramFigure Number

966665777588855

6211

6312121212126415151555

2020

Wire Size RangeCu/AI 60°C or 75°Cfor Main Lugs

#6 - 2/0

#1-300kcmil

#1-300kcmil

#1-300kcmil

Loadcenter Catalog Numberwith Combination orNEMA Type 3R Cover ©

BR1212L125 ®®®@BR1224L125 ®@®BR1224L125G®®®®BR1224L125DG ®®@®BR1224L125R®®®BR1616L125®©BR1624L125®®BR1624L125G®®®BR1624L125R®®BR2020L125 ®@BR2024L125®®BR2024L125G ®@®BR2024L125R®®BR2424L125 ®®BR2424L125G @®@

BR1630L150®®BR2030L150®®

BR816L200RF®®®BR1224L200 ®®@BR1224L200R®®®BR2040L200 ®®BR2040L200G ®@®BR2040L200R @®BR2440L200 ®®BR3040L200 ®®BR3040L200G ®@®BR3040L200R ®®BR4040L200 @®BR4040L200R ®®

BR4242L225 ®BR4242L225R ®

PriceU.S.S

126.00134.00143.00178.00205.00148.00175.00190.00247.00187.00223.00235.00290.00223.00235.00

209.00237.00

257.00211.00280.00380.00296.00380.00302.00326.00346.00540.00444.00715.00

487.00770.00

® Ground bar kits priced separately unless otherwise noted. See Page 3-61.® Rainproof panels are furnished with hub closure plates. For rainproof hubs refer to Page 3-60.® Has notch for BREQS125 hold-down kit.® Has notch for BRHDK125 hold-down kit.© Single, movable neutral is provided.® Combination cover style.® Suitable for use as service equipment when not more than six main disconnecting means are provided and when not used as a lighting and appliance

panelboard (see article 384-14 of the NEC.)® Ground bar GBK10 installed.® Ground bar GBK1220 installed.® Ground bars GBK5 and GBK520 installed.© Includes through-feed lugs for both phase and neutral conductors.

1-Phase — Main Lug Loadcenters, Non-MetallicTable 3-71.1-Phase 3-Wire — 120/240V AC — Insulated/Bondable NeutralMainAmpereRating

40®

60

Maximum Number1-inch (25.4 mm)

Spaces

®®

22222

Poles

®®

44444

EnclosureType

IndoorIndoor

IndoorIndoorIndoorIndoorOutdoor

Type of Trim

Flush No DoorSurface No Door

Flush No DoorSurface No DoorFlush No DoorSurface No Door

BoxSize

22

22222R

Wiring DiagramFigure Number

6666

11111

Wire Size RangeCu/AI 60°C or 75°Cfor Main Lugs

®

#14-2

LoadcenterCatalog Number

TT120FLGNM ®@TT120SLGNM @®

2460FNM2460SNM2460FGNM ®2460SGNM ®2460RNM

PriceU.S.$

41.2541.25

45.7546.0048.2548.5088.50

Suitable for use as service equipment when not more than six main disconnecting means are provided and when not used as a lighting and appliancepanelboard (see article 384-14 of the NEC.)This device has no main lugs. A Type BR or BD breaker is required to be backfed to supply power to branch breakers. This device is single phase 120VAC only. With the use of three Type BR breakers there are two branch circuits available. With the use of three Type BD breakers there are five branchcircuits available. See Wiring Diagram 66 on Page 3-87.Includes GB4NM ground bar.

Box Sizes Pages 3-76 through 3-78

Wiring Diagrams Pages 3-79 through 3-88

Discount Symbol 22-CD

CAT.200.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Page 2: Cutler-Hammer Loadcenters & Circuit Breakers

Loadcenters & Circuit Breakers Cutler-HammerJanuary 2001

Vol. 1, Ref. No. [00561

Type BR

Features, Benefits and Functions

Extra 1-1/2-inch (38.1 mm)knockout for bundling of wires

Tangentialmain knockout

Drywall marking on enclosure

Twin neutral design for easier wiringand balancing of the load, located inwireway, away from circuit breakers

Maximum wiring gutter space forease of wiring in compliance withNEC requirements

One piece roll formed metal backpanwith circuit breaker alignment notchesassures accurately aligned breaker andbus stabs

Six mounting holes (three top,three bottom) for ease of installation

Standard 14-3/8 inches (365.1 mm) wideenclosures fit snugly between wall studs

Same size Allen wrench can be usedfor phase and neutral lugs

Commercial grade main breakerdesigned for straight-in wiring thatallows for top or bottom feed

Factory pre-attachedneutral bonding strap

Predrilled mounting holes forease of installing ground bar kits

Maximum variety of concentricknockouts, at rear and sides

Combination trim has sliding latchand adjustable deadfront for neat,clean appearance

lasSStSiieSsH i

BR2040B200

Product SelectionTable 3-64. BR Loadcenter Selection Chart

Service

Short Circuit CurrentRating

Main Breaker/Main LugLoadcenters

Convertible Loadcenters

Branch Breakers

Enclosures

Loadcenter and BreakerAccessories

Bussing

• Single-phase, three-wire, 120/240V AC • Three-phase, four-wire, 208Y/120V AC• Three-phase, three-wire, 240V AC delta

• 10,000 AIC: All single- and three-phase loadcenters 70 • 25,000 AIC: All convertible and factory installedthrough 225 amperes, 8 to 42 circuits. single-phase loadcenters rated 150 and 200 amperes -

• 22,000 AIC: All convertible loadcenters using 125 amperes using Type BWH main breakers,rated Type BRH main breakers or selected factory installed125 ampere rated Type BRH main breaker.

Single-Phase Three-Phase• Main Breaker: 100, 125, 150, 200, 225, 400, 600 amperes. • Main Breaker: 100, 125, 150, 200, 225, 400, 600 amperes.• Main Lugs: 70, 125, 150, 200, 225, 400, 600 amperes. • Main Lugs: 100, 125, 150, 200, 225, 400, 600 amperes.

• Main Breaker: Single-phase up to 200 amperes and three-phase up to 225 amperes• Main Lugs: Single-phase up to 200 amperes and three-phase up to 150 amperes

• Types BR, BRH, and BRH: 10 to 125 amperes. One-, two-, and • Type BQ and BQC Multibreaker: 15 to 30 amperes,three-pole. Selected amperages available in switching duty. Two of two-pole or one two-pole and two one-pole.HACR, shunt trip, and high magnetic setting. Takes two 1-inch (25.4 mm) spaces.

• Type GFCB: 15 to 50 amperes. • Type BRW: 15 to 30 amperes.One- and two-pole ground fault breakers. Two-pole water heater breakers.

• Types BJ, and BJH: 125 to 225 amperes • Type BRSN: 15 to 30 amperes.Two- and three-pole. Two-pole switching neutral breakers.

• Type BD Twin: 10 to 50 amperes • Type BR 15 to 100 amperes.Two of one-pole. Take one 1-inch (25.4 mm) space. Two-pole, 240V AC delta breakers.

• BR-AFCI arc fault circuit interrupter.

• NEMA Type 1 indoor. • Meets or exceeds UL requirements for indoor or• NEMA Type 3R outdoor. outdoor applications

• Branch Circuit Breaker • Surge ProtectionAuxiliary components. Single-phase plug-on surge protector.Hold Down Kits. Single-phase bottle type surge protector.Handle ties. Three-phase bottle type surge protector.Lockoffs. Single-phase whole home surge protector.Lockdogs. • Universal Rainproof Conduit Hubs

• Complete Line of Ground Bar Kits 5, 10, 14, and 21 circuit. Group One: 3/4, 1, 1-1/4, 1-1/2, 2 inchessome with additional #2/0 lugs. Each terminal will (19.1, 25.4, 31.8, 38.1,accommodate: (3) #14 -#10 Cu/AI or (1) #14- #4 Cu/AI 50.8 mm)

• Main and Sub-feed Lugs 125, 150, 225 amperes — Group Two: 2, 2-1/2, 3 inchestwo- and three-pole. " (50.8,63.5,76.2mm)

• Shunt Trips Adapter plate.

• Tin-plated aluminum as standard.• Some copper bus panels available.

E:T«M For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.200.01.T.E

Page 3: Cutler-Hammer Loadcenters & Circuit Breakers

Cutler-Hammer Loadcenters & Circuit BreakersJanuary 2001Vol. 1, Ref. No. [0057]

Type BR

Product Specifications

GeneralA. The Contractor shall furnish and

install deadfront loadcentersincorporating circuit breakers ofthe number, rating and type asspecified herein and as shownon the contract drawings.

B. The loadcenter and all componentsshall be designed, manufacturedand tested in accordance with thelatest applicable standards of UL,NEMA and NEC including:

1. UL 67 —Standards forPanelboards.

2. UL 50 —Standards forCabinets and Boxes.

3. UL 489 —Standards forMolded Case Circuit Breakers.

4. UL 869 —Standards for ServiceEquipment.

5. Federal Specification W-C 375B— Circuit Breakers.

6. Federal Specification W-CP115b —Panel PowerDistribution Type 1, Class 2.

QualificationsA. The manufacturer of the load-

center shall be the manufacturerof the circuit breaker within theloadcenter.

B. For the equipment specifiedherein, the manufacturer shallbe ISO 9000 certified.

C. The manufacturer of this equip-ment shall have produced similarelectrical equipment for a mini-mum period of seven (7) years.

ManufacturersA. Cutler-Hammer.

RatingsA. Loadcenters shall be rated for

120/240V AC and shall have shortcircuit ratings as shown on thedrawings or as herein scheduled,but not less than 10,000 amperesRMS symmetrical.

B. Circuit breakers shall be a mini-mum of 125 ampere frame. Circuitbreakers 15 through 125 amperestrip size shall take up the samepole spacing.

C. Loadcenters shall be labeled witha UL short circuit rating. Whenseries combination ratings areapplied with integral or remoteupstream devices, a label shallbe provided. Series combinationratings shall cover all trip ratingsof installed frames. It shall statethe conditions of the UL seriesratings including:

1. Size and type of upstreamdevice.

2. Branch devices that can beused.

3. UL series short circuit rating.

ConstructionA. All interiors, with the exception of

the branch circuit breakers, shallbe completely factory assembledwith main breakers, main lugs, orno main device.

B. Interiors shall be designed so thatcircuit breakers can be replacedwithout disturbing adjacent unitsand without removing the mainbus connectors and shall bedesigned so that circuits may bechanged without machining,drilling, or tapping.

C. Physical means shall be providedto prevent the installation of moreovercurrent devices than thatnumber for which the enclosurewas designed, rated, andapproved. Half-size breakers shallhave a UL listed rejection tab overthe line terminals. Loadcenterinteriors must have notched stabsto accept these rejection tab classCTL breakers, if required andapproved.

BusA. Bus bars for the main and cross

connectors shall be [tin-platedaluminum] [copper] in accordancewith Underwriters Laboratoriesstandards. Busing shall be bracedthroughout to conform to industrystandard practice governing shortcircuit stresses in loadcenters.

Note: Note to spec writer — select one(copper available in limited ratings).

B. Neutral busing shall have a suit-able lug for each outgoing feederrequiring a neutral connection ofsame ampacity as branch.

Wiring/TerminationA. All wire connectors and terminals

shall be of the anti-turn solderlesstype and shall be suitable forcopper or aluminum wire of thesizes indicated. All connectorsmust meet the "Requirements forWire Connectors and SolderingLugs" as stated in UL 486B.

B. All loadcenters where markedshall be suitable for use with 60°Cor75°C rated wire.

Circuit BreakersA. Circuit breakers shall be molded

case type. Circuit breakers shallhave four-rivet construction (GFIType — 5 rivets). Multipole circuitbreakers shall be of a stack poledesign to provide electrical phaseisolation.

B. Each pole of the circuit breakerwill provide inverse time delayoverload and instantaneous shortcircuit protection by means ofboth thermal and magneticsensors.

C. The circuit breaker calibration shallnot be affected by environmentalchanges in relative humidity. Thethermal bimetal element shall bewelded to the steel frame and cali-bration shall be set independentof the molded case by computercontrolled equipment.

D. All circuit breakers shall be oper-ated by a toggle-type handle andmultipole circuit breakers shallhave an internal common tripmechanism. The circuit breakersshall incorporate trip mechanismsthat are mechanically trip-free fromthe handle. The handle positionshall provide visual trip indication.

E. Contacts shall be of non-weldingsilver alloy.

F. All circuit breakers shall have thetrip rating inscribed on the handleon each circuit breaker pole. Also,unique color-coded cases thatindicate the UL listed 10 kA or 22kA interrupting ratings. Breakersshall be able to be used as mainor branch disconnect devices.

CAT.200.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Page 4: Cutler-Hammer Loadcenters & Circuit Breakers

Loadcenters & Circuit Breakers

Type BR

Cutler-HammerJanuary 2001

Vol. 1,Ref. No. [0092]

Technical Data and Specifications

Residential/Commercial/New York City Loadcenters,Unit Enclosures — Box SizesNote: Box sizes do not include covers/fronts.

Table 3-129. Residential Loadcenters — NEMA Type 11ndoor

Table 3-131. Commercial Loadcenters — NEMA Type 11ndoor

BoxSize

A1B1B2C1C2C4D1G1L1L22345679

Dimensions in Inches

Height

1516-3/418-3/421232729-1/834-1/839458-5/89-7/16139-7/16121314-1/2

Width | Depth

11-1/414-5/1614-5/1614-5/1614-5/1614-5/1614-5/1614-5/1614-5/1614-5/1654-1/2114-1/26-7/8116-1/2

3-3/43-7/83-7/83-7/83-7/83-7/83-7/83-7/83-7/83-7/83-1/233-9/1634-1/23-9/163-1/2

Dimensions in mm

Height

381.0425.5476.3533.4584.2685.8739.8866.8990.61143.0219.1239.7330.2239.7304.8330.2368.3

Width

285.8363.5363.5363.5363.5363.5363.5363.5363.5363.5127.0114.3279.4114.3174.6279.4165.1

Depth

95.398.498.498.498.498.498.498.498.498.488.976.290.576.2114.390.588.9

Table 3-130. Residential Loadcenters — NEMA Type 3R OutdoorBox Size

B1RB2RC3RD1RG1RL1RL2R2R3R4R5R6R7R8R9RC1R

Dimensions in Inches

Height

16-3/418-3/42529-1/834-1/839458-5/89-7/16139-7/1611-3/4132714-1/421

Width Depth

14-5/1614-5/1614-5/1614-5/1614-5/1614-5/1614-5/1654-1/2114-1/26-1/21110-1/26-1/214-5/16

5-3/165-3/165-3/165-3/165-3/165-3/165-3/163-1/233-9/1634-1/23-9/164-3/445-3/16

Dimensions in mm

Height Width

425.5476.3635.0739.8866.8990.61143.0219.1239.7330.2239.7298.5330.2685.8362.0533.4

363.5363.5363.5363.5363.5363.5363.5127.0114.3279.4114.3165.1279.4266.7165.1363.5

Depth

131.8131.8131.8131.8131.8131.8131.888.976.290.576.2114.390.5120.7101.6131.8

BoxSize

19202224

Dimensions in InchesHeight

44445466-1/2

Width

16-5/3216-5/3216-7/3216-7/32

Depth

6-1/46-1/46-5/166-5/16

Dimensions in mmHeight

1117.61117.61371.61689.1

Width | Depth

410.4410.4412.0412.0

158.8158.8160.3160.3

Table 3-132. Commercial Loadcenters — NEMA Type 3R OutdoorBoxSize

42434647

Dimensions in Inches

Height

38445466-9/16

Width

16-5/1616-5/1616-5/1616-5/16

Depth

6-3/86-3/86-3/86-3/8

Dimensions in mm

Height

965.21117.61371.61690.7

Width

414.3414.3414.3414.3

Depth

161.9161.9161.9161.9

Table 3-133. New York City Loadcenters — NEMA Type 11ndoorBoxSize

ABC

Dimensions in Inches

Height

384466-1/2

Width

18-1/818-1/818-1/8

Depth

556-1/4

Dimensions in mm

Height

965.21117.61689.1

Width

460.4460.4460.4

Depth

127.0127.0158.8

Table 3-134. Types ECB and ECC Unit Enclosures —NEMA Type 11ndoorDimensions in InchesHeight Width Depth

Dimensions in mmHeight Width Depth

23-1/4 8-7/8 4-1/2 590.6 225.4 114.3

Table 3-135. Types ECB and ECC Unit Enclosures —NEMA Type 3R OutdoorDimensions in Inches

Height Width Depth

Dimensions in mm

Height Width | Depth

23-11/16 9-5/16 5-7/16 601.7 236.5 138.1

E, For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.200.01.T.E