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Renewal Parts RP.22F.02.T.E Page 1 Magnum DS Air Circuit Breakers Renewal Parts and Accessories January, 2000 New Information Magnum Breakers Type MDS in Drawout or Fixed Mounted Configurations Cutler-Hammer Ordering Instructions 2-3 Mechanisms and Related Parts 6-7 Charging Handle w/Stop Pawls Assembly Accessories Tray Breaker Key Interlock Provision Mechanism Operations Counter Levering Mechanism Assembly Levering Door and Door Mechanism Opening Springs & Gruide Face Plate & Button & Flags Current Path 8 Stationary (Line) Copper w/Spacer Moving (Load) Copper w/Fingers and Seal Primary Disconnect (Finger Clusters) Vertical Adapters Electrical Attachments 9-13 Shunt Trip (Opening Coil) Auxiliary Switch Spring Release (Closing Coil) Motor Operator Under Voltage Release Fixed Breaker Secondary Disconnect Block Bell Alarm - Overcurrent Trip Switch (OTS) Breaker Terminal Block Bracket Current Sensors (CT's) and Rating Plugs Rating Plugs Only Auxilliary Current Transformers Auxilliary Power Module Ground Fault Alarm/Power Supply Module (ATR) Power Relay Module (ATR) Neutral Current Sensors Cassette (Cell) Attachments 14-15 Secondary Terminal Block Kit Secondary Terminal Wire Kit Cassette Extension Rails Cell Rejection Pins Cassette Secondary Disconnect Block Back Plane Cassette Arc Chute Cover MDS Type Copper Line & Load Stabs Kit MDS Type Cassette Shutters Breaker Accessories 16 Cell Switch Kit Cassette Lock Provision External Accessories 17-18 Door Frame and Gasket CT Jumper Block Kit Pushbutton External Lock Cover CT Shorting & Jumper Block Kit CT Shorting Block Mechanical Cable Interlock Mechanical Rod Interlock Undervoltage Release Time Delay Basic Breaker Parts 19-20 Breaker Front Cover Arc Chute Pole Shaft Assembly (w/Bearing Plates, Drive Links and Back Catch) Fixed Breaker Mounting Feet Levering-In Blank Cover Trip Indicator - Mech Pop-Out Mounting Deck/Linkage Making Current Release Switch (MCR) Breaker Pull-Out Handle Current Sensor Door Contents Pages Contents Pages Trip Units 21-23 Digitrip 220, 520, 520M, 1150 Trip Unit Mounting Assembly Trip Unit Covers Magnum Test Accessories 24 Hand Held Tester Portable Tester Kit DSII Portable Tester Kit Tester Adapter Cable Contents Pages www . ElectricalPartManuals . com

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  • Renewal Parts

    RP.22F.02.T.EPage 1

    JANUARY, 2000

    Magnum DS Air Circuit Breakers Renewal Parts and Accessories

    January, 2000New Information

    Magnum Breakers Type MDS in Drawout or Fixed Mounted Configurations

    Cutler-Hammer

    Ordering Instructions 2-3

    Mechanisms and Related Parts 6-7Charging Handle w/Stop Pawls AssemblyAccessories TrayBreaker Key Interlock ProvisionMechanismOperations CounterLevering Mechanism AssemblyLevering Door and Door MechanismOpening Springs & GruideFace Plate & Button & Flags

    Current Path 8Stationary (Line) Copper w/SpacerMoving (Load) Copper w/Fingers and SealPrimary Disconnect (Finger Clusters)Vertical Adapters

    Electrical Attachments 9-13Shunt Trip (Opening Coil)Auxiliary SwitchSpring Release (Closing Coil)Motor OperatorUnder Voltage ReleaseFixed Breaker Secondary Disconnect BlockBell Alarm - Overcurrent Trip Switch (OTS)Breaker Terminal Block BracketCurrent Sensors (CT's) and Rating PlugsRating Plugs OnlyAuxilliary Current TransformersAuxilliary Power ModuleGround Fault Alarm/Power Supply Module (ATR)Power Relay Module (ATR)Neutral Current Sensors

    Cassette (Cell) Attachments 14-15Secondary Terminal Block KitSecondary Terminal Wire KitCassette Extension RailsCell Rejection PinsCassette Secondary Disconnect BlockBack PlaneCassette Arc Chute CoverMDS Type Copper Line & Load Stabs KitMDS Type Cassette Shutters

    Breaker Accessories 16Cell Switch KitCassette Lock Provision

    External Accessories 17-18Door Frame and GasketCT Jumper Block KitPushbutton External Lock CoverCT Shorting & Jumper Block KitCT Shorting BlockMechanical Cable InterlockMechanical Rod InterlockUndervoltage Release Time Delay

    Basic Breaker Parts 19-20Breaker Front CoverArc ChutePole Shaft Assembly (w/Bearing Plates, Drive Links and Back Catch)Fixed Breaker Mounting FeetLevering-In Blank CoverTrip Indicator - Mech Pop-Out Mounting Deck/LinkageMaking Current Release Switch (MCR)Breaker Pull-Out HandleCurrent Sensor Door

    Contents Pages Contents Pages

    Trip Units 21-23Digitrip 220, 520, 520M, 1150Trip Unit Mounting AssemblyTrip Unit Covers

    Magnum Test Accessories 24Hand Held TesterPortable Tester KitDSII Portable Tester KitTester Adapter Cable

    Contents Pages

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  • Renewal Parts

    RP.22F.02.T.EPage 2

    JANUARY, 2000

    PROCEDURE FOR IDENTIFYING BREAKER TYPE

    Ordering Instructions

    1. Check the nameplate to identify the type of breaker youhave. (If adding accessories or options to existingbreakers, you must also provide the information for thoseaccessories.)

    2. Identify the part(s) from the photos shown.3. Determine the Style or Cat# for the required parts.4. Specify the quantity required.5. Order the parts from your local Cutler-Hammer distributor.6. State the method of shipment.

    Non-Warranty Repair

    Cutler-Hammer offers non-warranty factory repair service forMagnum Breakers. A non-warranty breaker is one that hasexceeded its original factory warranty.

    The non-warranty repair service features:

    • Quality Magnum Breakers repair specified andaudited by factory engineers according toprocedures.

    • Only genuine new Cutler-Hammer replacement parts.• Original factory specifications and design drawings used

    by factory trained technicians.• One year factory warranty issued from date of shipment

    from repair center.• Repair lead time of four to six weeks.

    Magnum Circuit Breakers can be identified using either theCat# or the G.O. (General Order Number) which is located onthe breaker's name plate.

    An example of this number is:G.O. #1234567 It: 001

    The Catalog Number is a 25 digit number located on thebreaker's name plate.

    An example of this number is:

    MDSC183LEA32MUAMNA2YNNNXX

    A

    B

    C

    D

    E

    F

    Low voltage air circuit breaker family nameBreaker family designation numberBreaker frame size in amperesInterrupting capacity ratingAccessoriesCatalog number

    MDS Type Breaker

    IMPORTANT NOTE:Some parts require installation by C-HESS (Cutler-HammerEngineering Services & Systems) or an authorized Cutler-Hammer service center.

    A

    B

    C

    D

    E

    F

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  • Renewal Parts

    RP.22F.02.T.EPage 3

    JANUARY, 2000

    MAGNUM DS BREAKER CATALOG NUMBER FORMATSelection Ordering Form

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

    M D S A - N A X4. Interrupt/Withstand 9. Nameplate Language 15. Shunt Trip 18. UVR/Second ST 20. OTS/Bell Alarm4 = 42/42 E = English N = None N = None N = None6 = 65/65 A = Spanish A = 110/127Vac/Vdc A = 110/127Vac I Y = 2 Form C8 = 85/85 F = French R = 208/240Vac/Vdc R = 208/240Vac IC = 100/85 - 100/100 C = Chinese C = 24Vdc C = 24Vdc I

    P = Portugese H = 48 Vdc H = 48Vdc I 21. Padlocks5 & 6. Continuous Amperes E = 110/125Vdc I N = None08 = 800 11 & 12. Sensor/Plugs F = 220/250Vdc I M = Metal16 = 1600 NN = None 10 = 1000 G = 32Vdc I P = Plastic20 = 2000 02 = 200 12 = 1200 16. Motor Operator X = 380/415Vac I C = Close PB Metal30 = 3000 05 = 250 16 = 1600 M = Manual Operated J = 480Vac I H = Close PB Plastic32 = 3200 03 = 300 20 = 2000 A = 110/125Vac 9 sec K = 600Vac I40 = 4000 ABCABC 04 = 400 25 = 2500 E = 110/125 Vdc 9 sec M = 110/127Vac TD50 = 5000 ABCABC 06 = 600 30 = 3000 N = 110/125Vac 5 sec L = 208/240Vac TD4N = 4000 AABBCC 07 = 630 32 = 3200 W = 110/125 Vdc 5 sec P = 24Vdc TD5N = 5000 AABBCC 08 = 800 40 = 4000 T = 220/250 Vdc 5 sec Y = 48Vdc TD 22. Operations Counter

    50 = 5000 P = 220/250Vac 5 sec S = 110/125Vdc TD / KeylockL = 24 Vdc 5 sec T = 220/250Vdc TD X CNTR Keylock

    7. Poles K = 48 Vdc 5 sec U = 32Vdc TD N None None3 = Three V = 380/415Vdc TD K None Kirk4 = Four 13 & 14. Trip Unit W = 480Vac TD C None Castell

    NN = Unprotected 17. Spring Release Z = 600Vac TD R None Ronis22 = 220 LI N = None 1 = 110/127 Vac/dc 2nd ST A Cntr None

    8. Mounting Configuration 52 = 520 LSI A = 110/127Vac/dc 2 = 208/240Vac/dc 2nd ST T Cntr KirkF = Fixed Front 5G = 520 LSIG R = 208/240Vac/dc 3 = 24Vdc 2nd St L Cntr CastellH = Fixed Horizontal M2 = 520M LSI C = 24Vdc 4 = 48Vdc 2nd ST H Cntr RonisV = Fixed Vertical MT = 520M LSI 24/48 Vdc H = 48 Vdc 7 = 120Vac(capacitor trip)W = Drawout Vertical MU = 520M LSI 120Vac 8 = 240Vac (capacitor trip)

    MV = 520M LSI 240Vac 23. Multi Breaker InterlockMG = 520M LSIG N = NoneMH = 520M LSIG 24/48 Vdc 19. Auxillary Switch Y = Provision InstalledMM = 520M LSIG 120Vac N = NoneMN = 520M LSIG 240Vac 2 = 2A/2BME = 520M LSIA 24/48 Vdc 4 = 4A/4B 24. Shipping InstructionsMC = 520M LSIA 120Vac 6 = 6A/6B A = Breaker AloneMF = 520M LSIA 240Vac C = Breaker and cassette1A = 1150 LSI 24/48 Vdc (DO only)1C = 1150 LSI 120Vac1E = 1150 LSI 240Vac1J = 1150 LSIA 24/48 Vdc1K = 1150 LSIA 120Vac1M = 1150 LSIA 240Vac1F = 1150 LSIG 24/48 Vdc1G = 1150 LSIG 120Vac1H= 1150 LSIG 240Vac

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  • Renewal Parts

    RP.22F.02.T.EPage 4

    JANUARY, 2000

    MAGNUM DS FIXED MOUNTED BREAKER 800-3200A

    MAGNUM DS DRAWOUT BREAKER 800-3200A

    (Front View) (Rear View)

    (Rear View) (Front View - without cover)

    ChargingHandlepg. 6

    Trip Unitpg. 21

    Trip UnitCoverpg. 22

    Levering-InBlank coverpg. 20

    Front Coverpg. 19

    Face PlateButtons & Flagspg. 7

    OptionalMech. Counterpg. 7

    Optional BreakerKey Interlockpg. 6

    Mounting Feetpg. 20

    Arc Chutespg. 19

    PrimaryDisconnectFinger Clusterpg. 8

    Current Sensor Doorpg. 20

    Trip Unitpg. 21

    CurrentSensorDoorpg. 20

    Motor Operatorpg. 9

    OptionalAccessoriespg. 16-18

    Face PlateButtons & Flagspg. 7

    ChargingHandlepg. 6

    OptionalOperationsCounterpg. 7

    Levering Door &Door Mechanismpg. 7

    Arc Chutespg. 19

    OptionalVerticalAdapterspg. 8

    CurrentSensorpg. 13

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  • Renewal Parts

    RP.22F.02.T.EPage 5

    JANUARY, 2000

    (Front View)

    MAGNUM DS FIXED MOUNTED BREAKER TYPE MDS 4000-5000A

    MAGNUM DS DRAWOUT BREAKER CASSETTE 800-3200A

    (Rear View)

    ChargingHandlepg. 6

    Trip Unitpg. 21

    Trip UnitCoverpg. 22

    Mounting Feetpg. 20

    (Cassette shown without Stabs)

    Secondary TerminalBlock - pg. 14

    Cassette SecondaryDisconnect Blockpg. 14

    Primary TerminalStabs - pg. 15

    Back Plane - pg. 15

    Rejection Pins - pg. 14

    Face PlateButtons& Flagspg. 7

    Levering-inBlank Cover - pg. 20

    Front Cover - pg. 19

    Handle - pg. 19

    CassetteExtensionRailspg. 14

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  • Renewal Parts

    RP.22F.02.T.EPage 6

    JANUARY, 2000

    MECHANISM AND RELATED PARTSMechanism*Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation

    Continuos InterruptingRating Rating

    ( Amps ) ( KA ) No. of Poles Style#

    800A 42 3 2A10856G01800A 42 4 2A10856G02

    800/1600A 65 3 2A10856G03800/1600A 85/100 3 2A10856G05

    2000A 65/85/100 3 2A10856G05800/1250/1600A 65 4 2A10856G04800/1250/1600A 85/100 4 2A10856G06

    2000A 65/85/100 4 2A10856G063000/3200A 65/85/100 3 2A10856G063000/3200A 65/85/100 4 2A10856G064000/5000A 65/85/100 3 2A10856G07

    4000A 65/85/100 4 2A10856G085000A 85/100 4 2A10856G09

    * Includes charging handle.

    Description Style#

    Handle Incl. Stop Pole Assembly 2A10892G02

    Description Style#

    Tray where UVRShunt,Spring releases & Aux Sw. Mount 2A10891G01

    Lock Type Lock Required* Key Required* Cat#

    Ronis 1104A Protec MBRLCKR

    Castell CL1019 CL1062 MBRLCKC

    Kirk CN22-104-1B92890 MBRLCKK

    * CH Does Not supply lock or Key, only the provision

    Breaker Key Interlock ProvisionCustomer Field Installable

    Accessories TrayCustomer Field Installable

    Charging Handle w/Stop Pawls AssemblyRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 7

    JANUARY, 2000

    Levering Mechanism AssemblyCustomer field installable

    MECHANISM AND RELATED PARTS

    Operations CounterCustomer field installable

    Levering Door and Door MechanismCustomer field installable

    Opening Spring & GuideCustomer field installable

    Description Cat#

    Mechanical Counter MCOUNT

    Breaker Type Style#

    MDS Breaker 2A10894G02

    Breaker Type Continuous Rating No. Poles Style#

    MDS Breaker Up to 3200A 3 2A10855G05MDS Breaker Up to 3200A 4 2A10855G06MDS Breaker 4000A and Above 3 2A10855G07MDS Breaker 4000A and Above 4 2A10855G08

    Includes Levering Door & Door Mechanism

    * Need 2 sets for 4000A and above breakers

    Face Plate, Buttons & FlagsRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation

    Description Style#

    Face Plate, Buttons & Flags 2A10895G01

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

    Description* Style#

    Returns Pole Shaft to Open Position 2A10893G01

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 8

    JANUARY, 2000

    CURRENT PATH

    Stationary (Line) Copper w/SpacerCustomer field installable

    Primary Disconnects (Finger Clusters)Customer field installable

    Moving (Load) Copper w/Fingers and SealCustomer field installable

    Vertical AdaptersCustomer field installable

    Copper thickness No. of contacts No. Poles Style#In ( mm ) (Qty.)

    3/8 (9.5) 1 3 2A10896G013/8 (9.5) 2 3 2A10896G023/8 (9.5) 3 3 2A10896G031 (25.4) 3 3 2A10896G043/8 (9.5) 1 4 2A10896G053/8 (9.5) 2 4 2A10896G063/8 (9.5) 3 4 2A10896G071 (25.4) 3 4 2A10896G08

    *4000-5000A require 2 kits

    Copper thickness No. of contacts No. Poles Style#In ( mm ) (Qty.)

    3/8 (9.5) 4 3 2A10897G013/8 (9.5) 8 3 2A10897G023/8 (9.5) 12 3 2A10897G031 (25.4) 12 3 2A10897G043/8 (9.5) 4 4 2A10897G053/8 (9.5) 8 4 2A10897G063/8 (9.5) 12 4 2A10897G071 (25.4) 12 4 2A10897G08

    *4000-5000A require 2 kits

    Breaker Continuos rating Interrupting 3 Poles Style# 4 Poles Style#Type (Amps) Capacity (KA) (Qty. 6) (Qty. 8)

    MDS 800A 42 2A10898G09 2A10898G13MDS 800/1600A 65 2A10898G10 2A10898G14MDS 800/1600A 85/100 2A10898G11 2A10898G15MDS 2000A 65/85/100 2A10898G11 2A10898G15MDS 3200A 65/85/100 2A10898G12 2A10898G16MDS 4000A 85/100 2A10898G11* 2A10898G15*MDS 5000A 85/100 2A10898G12* 2A10898G16*

    * Order 2 kits.

    Continuos rating Interrupting Capacity 3 Poles Cat# 4 Pole Cat#(Amps) (KA) (Qty. 6) (Qty. 8)

    800-1600A 40/65 MVADP16 MVADP416800-1600A 85/100 MVADP20 MVADP420

    2000A 65/85/100 MVADP20 MVADP4203200A 65/85/100 MVADP32 MVADP4324000A 65 MVADP40* MVADP440*

    4000/5000A 85/100 MVADP50* MVADP450*

    * Quantity will be 12 for 3 pole or 16 for 4 pole.

    800-1600A 2000A 3000-3200A

    (12 contacts shown)

    HARDWARE INCLUDED.HARDWARE INCLUDED.

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 9

    JANUARY, 2000

    Spring Release (Closing Coil)Customer field installable

    ELECTRICAL ATTACHMENTS

    Shunt Trip (Opening Coil)Customer field installable

    Motor OperatorCustomer field installable

    Control Voltage Cat#

    110-127 Vac/Vdc MST1208-240 Vac/Vdc MST2

    24 Vdc MST348 Vdc MST4

    Control Voltage Cat#

    110-127 Vac/Vdc MSRA208-240 Vac/Vdc MSRR

    24 Vdc MSRC48 Vdc MSRH

    Control Voltage Spring Recharge Time Cat#

    110-125 Vac 9 Secs MMOTA48 Vdc 9 Secs MMOTH

    110-125 Vdc 9 Secs MMOTE110-125 Vac 5 Secs MMOTN208-240 Vac 5 Secs MMOTP

    24 Vdc 5 Secs MMOTK48 Vdc 5 Secs MMOTL

    110-125 Vdc 5 Secs MMOTW208-240 Vdc 5 Secs MMOTT

    Auxiliary SwitchCustomer field installable

    Description Cat#

    2a/2b contacts MAUX2

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 10

    JANUARY, 2000

    ELECTRICAL ATTACHMENTS

    Under Voltage ReleaseCustomer field installable

    Fixed Breaker Secondary Disconnect BlockCustomer field installable

    Breaker Terminal Block BracketCustomer field installable

    Control Voltage Cat#

    110-125 Vac MUVRA208-240 Vac MUVRR

    24 Vdc MUVRC32 Vdc MUVRG48 Vdc MUVRH

    110-125 Vdc MUVRE208-240 Vdc MUVRF380-415 Vac MUVRX

    480 Vac MUVRJ

    Description Style#

    “2 - 30 Position connectorsLabeled and assembled to

    Mounting tray” 2A10899G01

    Bell Alarm - Overcurrent Trip Switch (OTS)Customer field installable

    Description Cat#

    2 Form C Alarm Switches MOTS

    HARDWARE INCLUDED.

    Description Style#

    “2 - 30 Position connectorsLabeled for external wiring” 2A10854G01

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 11

    JANUARY, 2000

    ELECTRICAL ATTACHMENTS

    Current Sensors (CT's) and Rating PlugsCustomer field installable

    Rating Plugs OnlyCustomer field installable

    Frame size Sensor & RP Description No. Poles Cat#(Amps) Rating (Amps)

    Up to 3200A 200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0200Up to 3200A 250A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0250Up to 3200A 300A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0300Up to 3200A 400A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0400Up to 3200A 600A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0600Up to 3200A 630A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0630Up to 3200A 800A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0800Up to 3200A 1000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1000Up to 3200A 1200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1200Up to 3200A 1250A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1250Up to 3200A 1600A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1600Up to 3200A 2000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG2000Up to 3200A 2500A “3 Sensors, 1 R.P. in a kit” 3 M3SRG2500Up to 3200A 3000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG3000Up to 3200A 3200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG3200Up to 3200A 200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0200Up to 3200A 250A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0250Up to 3200A 300A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0300Up to 3200A 400A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0400Up to 3200A 600A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0600Up to 3200A 630A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0630Up to 3200A 800A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0800Up to 3200A 1000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1000Up to 3200A 1200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1200Up to 3200A 1250A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1250Up to 3200A 1600A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1600Up to 3200A 2000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG2000Up to 3200A 2500A “4 Sensors, 1 R.P. in a kit” 4 M4SRG2500Up to 3200A 3000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG3000Up to 3200A 3200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG32004000-5000A 2000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG20004000-5000A 2500A “6 Sensors, 1 R.P. in a kit” 3 M3RRG25004000-5000A 3200A “6 Sensors, 1 R.P. in a kit” 3 M3RRG32004000-5000A 4000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG40004000-5000A 5000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG50004000-5000A 2000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG20004000-5000A 2500A “8 Sensors, 1 R.P. in a kit” 4 M4RRG25004000-5000A 3200A “8 Sensors, 1 R.P. in a kit” 4 M4RRG32004000-5000A 4000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG40004000-5000A 5000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG5000

    RP Rating (Amps) Style#

    200A 2A11891G01250A 2A11891G02300A 2A11891G03400A 2A11891G04600A 2A11891G05630A 2A11891G06800A 2A11891G07

    1000A 2A11891G081200A 2A11891G091250A 2A11891G101600A 2A11891G112000A 2A11891G122500A 2A11891G133000A 2A11891G143200A 2A11891G15

    2000 ( For 4-5000A Frame) 2A11891G162500 ( For 4-5000A Frame) 2A11891G173200 ( For 4-5000A Frame) 2A11891G18

    4000A 2A11891G195000A 2A11891G20

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  • Renewal Parts

    RP.22F.02.T.EPage 12

    JANUARY, 2000

    Ground Fault Alarm/Power Supply Module (ATR)Customer field installable

    Auxilliary Power ModuleRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation

    Auxiliary Current TransformersCustomer field installable

    Frame Rating (Amps) No. Poles Style#

    Up to 3200A 3 2A11892G01Up to 3200A 4 2A11892G024000-5000A 3 (ABCABC Phase Conf.) 2A11892G034000-5000A 4 (ABCABC Phase Conf.) 2A11892G044000-5000A 3 (AABBCC Phase Conf.) 2A11892G054000-5000A 4 (AABBCC Phase Conf.) 2A11892G06

    Description Voltage Style#

    520M Trip Unit 24/48 Vdc 70C10812G03520M Trip Unit 120 Vac 70C10812G01520M Trip Unit 230 Vac 70C10812G02

    Description Style#

    120 Vac input - 32 Vdc output 70C1067G01

    Power Relay Module (ATR)Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation

    Description Voltage Style#

    1150 Trip Unit 24/48 Vdc 70C1005G011150 Trip Unit 120 Vac 70C1002G011150 Trip Unit 230 Vac 70C1002G02

    ELECTRICAL ATTACHMENTS

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 13

    JANUARY, 2000

    Neutral Current Sensors (Req. for Ground Fault)Customer field installable

    Rating Style#

    200A 9253C03H01250A 9253C03H02300A 9253C03H03400A 9253C03H04600A 9253C03H05630A 9253C03H14800A 9253C03H061000A 9253C03H071200A 9253C03H081250A 9253C03H151600A 9253C03H092000A 9253C03H102500A 9253C03H113000A 9253C03H123200A 9253C03H13

    4000A* 9253C03H105000A* 9253C03H11

    * Qty 2 required

    ELECTRICAL ATTACHMENTS

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  • Renewal Parts

    RP.22F.02.T.EPage 14

    JANUARY, 2000

    Cassette Secondary Disconnect BlockCustomer field installable

    CASSETTE (CELL) ATTACHMENTS

    Description Style#

    2 - 30 Position Connectorsto wire to customer Sec.Terminals 2A11890G01

    HARDWARE INCLUDED.

    Cassette Extension RailsCustomer field installable

    Secondary Terminal Block KitCustomer field installable

    Secondary Terminal Wire KitCustomer field installable

    Description Style#

    15 (6 point) Terminal Blocks and Labels 1B93092G01

    Description Style#

    90 Wires with Terminal Connectors(Amp and FastOn on opposite ends) 1B93093G01

    Cell Rejection PinsCustomer field installable

    Description Cat# / Style#

    Cassette Pins MCELLREJBKBreaker Pins 2A11893G01

    Cassette Pins Breaker Pins

    HARDWARE INCLUDED.

    Description Style#

    Cassette railsand rollers 2A11852G01

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 15

    JANUARY, 2000

    Back Plane for MDS Type CassettesCustomer field installable

    Stab Thickness In (mm) No. Poles Style#

    3/8 (9.5) 3 (up to 3200A) 2A10858G013/8 (9.5) 4 (up to 3200A) 2A10858G023/8 (9.5) 3 (4000A) 2A10858G033/8 (9.5) 4 (4000A) 2A10858G041 (25.4) 3 (up to 3200A) Later1 (25.4) 4 (up to 3200A) Later1 (25.4) 3 (5000A) Later1 (25.4) 4 (5000A) Later

    OEM Configuration includes Glass Polyester Stab Holder.

    (up to 3200A) (4000A and above)

    MDS Type Copper Line & Load Stabs Kit (2 per kit)Customer field installable

    MDS Type Cassette ShuttersCustomer field installable

    No. Poles Cat#

    3 (3200A) MDSHTR3324 (3200A) MDSHTR432

    3 (W/Warning Labels) (3200A) MDSHTR332WL4 (W/Warning Labels) (3200A) MDSHTR432WL

    3 (4000-5000A) MDSHTR3504 (4000-5000A) MDSHTR450

    Cassette Arc Chute CoverCustomer field installable

    CASSETTE (CELL) ATTACHMENTS

    (Style #2A11850G02 shown)

    Stab Thickness In (mm) Style#

    1/2 (12.7) 2A11850G013/4 (19.1) 2A11850G02

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

    (3 pole, 3200A shown)

    Description No. Poles Style#

    Up to 3200A 3 2A11853G01Up to 3200A 4 2A11853G02

    4000A and above 3 2A11853G034000A and above 4 2A11853G04

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  • Renewal Parts

    RP.22F.02.T.EPage 16

    JANUARY, 2000

    BREAKER ACCESSORIES

    Cell Switch KitCustomer field installable

    Cassette Lock Provision*Customer field installable

    Breaker Type Description Cat#

    MDS 4 Pt switch + Hdwr MCSWK1MDS 8 Pt switch + Hdwr MCSWK2MDS 4 Pt switch only MCELLSW1

    Lock Type Mounting Position Cat#

    Kirk or Castell Right Side MCASSPRRKirk or Castell Left Side MCASSPRL

    * C-H Does Not supply lock or Key, only the provisionFor Kirk use lock Cat#: KFL000021 for 2 cylinder and KFL000010H for 1 CylinderFor Castell use lock Cat#: F08000

    HARDWARE INCLUDED.

    8 Pt switch with hardware 4 Pt switch with hardware

    4 PtsSwitch Only

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 17

    JANUARY, 2000

    Door Frame and GasketCustomer field installable

    EXTERNAL ACCESSORIES

    Pushbutton External Lock CoverCustomer field installable

    Description Cat#

    Provides protection againstdust and dripping water (IP42) MDES

    Description Cat#

    Metal Frame MCOVMPlastic Frame MCOVP

    Metal Frame with blocked close button cover MCOVCPlastic Frame with blocked close button cover MCOVH

    CT Shorting Block*Customer field installable

    Description Cat#

    Metering CT Wire MSBTermination

    * Included in CT Shorting & Jumper Block Kit

    Frame

    "CLOSED"Button Cover

    CT Shorting & Jumper Block KitCustomer field installable

    Description Cat#

    Interstructure Wiring MSJBTerminations

    CT Jumper Block Kit*Customer field installable

    Description Cat#

    Cell to Cell Wiring MJBTerminations

    * Included in CT Shorting & Jumper Block Kit

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 18

    JANUARY, 2000

    Description Style#

    2-way Fixed Breaker Later2-way Drawout Breaker Later

    3-way Fixed Breaker Later3-way Drawout Breaker Later

    Undervoltage Release Time DelayCustomer field installable

    Description Style#

    Later LaterLater LaterLater LaterLater LaterLater Later

    Mechanical Cable InterlockCustomer field installable

    EXTERNAL ACCESSORIES

    Description Style#

    2-way Fixed Breaker Later2-way Drawout Breaker Later

    3-way Fixed Breaker Later3-way Drawout Breaker Later

    Mechanical Rod InterlockCustomer field installable

    to come

    to come

    to come

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  • Renewal Parts

    RP.22F.02.T.EPage 19

    JANUARY, 2000

    BREAKER BASIC PARTS

    Breaker Front CoverCustomer field installable

    Breaker Pull-Out HandleCustomer field installable

    Breaker Type No. Poles Style#

    MDS up to 3200A 4 2A11894G05MDS up to 3200A 3 2A11894G06MDS 4000-5000A 4 2A11894G07MDS 4000-5000A 3 2A11894G08

    * G.O.#, item and sequence # must be supplied in order for the proper name plate to be applied.** Includes mounting screws.

    Desctiption Style#

    Pull-Out Breaker Handle 2A11851G02for 4000A and above

    Handle Not Included.(up to 3200A) (4000-5000A)

    HARDWARE INCLUDED.

    Pole Shaft Assembly (w/Bearing Plates, Drive Links and back catch plate)Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation

    Frame Rating No.Poles Style#

    Up to 3200A 4 2A11896G01Up to 3200A 3 2A11896G024000-5000A 4 2A11896G034000-5000A 3 2A11896G04

    HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 20

    JANUARY, 2000

    BASIC BREAKER PARTS

    Fixed Breaker Mounting FeetCustomer field installable

    Description Style#

    Mounts Fixed Breaker to floor 2A10851G01

    HARDWARE INCLUDED.

    Levering-In Blank Cover for Fixed BreakersCustomer field installable

    Breaker Type Style#

    MDS 2C12815H02

    Breaker Current Sensor DoorCustomer field installable

    Breaker Continuous Rating No. of Poles Style#

    800-2000A 3 2A10853G04800-2000A 4 2A10853G03

    2500-3200A 3 2A10853G022500-3200A 4 2A10853G01

    4000A 3 2A10853G04*4000A 4 2A10853G03*5000A 3 2A10853G02*5000A 4 2A10853G01*

    * Order 2 kits.

    HARDWARE INCLUDED.

    Trip Indicator Mech Pop-Out Mounting Deck LinkageCustomer field installable

    Description Style#

    Visual Indicator for Overcurrent trip 1B93491G02

    * Overcurrent Trip Switch (OTS) NOT included (see page 10).

    HARDWARE INCLUDED.

    Making Curent Release Switch (MCR)Customer field installable

    Description Style#

    Internal Aux. SwitchFor Trip Unit 2A11899G01

    Arc Chutes*Customer field installable

    No. Poles Quantity Style# **

    3 3 2A11895G014 4 2A11895G02

    * Includes mounting screws** For 4000A and above order 2 kits

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  • Renewal Parts

    RP.22F.02.T.EPage 21

    JANUARY, 2000

    TRIP UNITS

    Digitrip 220Customer field installable

    Digitrip 520Customer field installable

    Digitrip 520MCustomer field installable

    Digitrip 1150Customer field installable

    Description Style#

    220 LI 7802C62G01

    Description Style#

    520 LSI 7802C65G01520 LSIG 7802C65G03

    Description Style#

    520M LSI 7802C66G01520M LSIA 7802C66G02520M LSIG 7802C66G04

    Description Style#

    1150 LSI 70C1011G011150 LSIG 70C1011G021150 LSIA 70C1011G03

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  • Renewal Parts

    RP.22F.02.T.EPage 22

    JANUARY, 2000

    TRIP UNITS

    Trip Unit Mounting Assembly (Includes Trip Actuator)Requires C-HESS ( Cutler-Hammer Engineer Services & Systems ) Installation

    Breaker Continuos Interrupting Trip Unit Style#Type Rating (Amps) Capacity (KA) Type

    MDS 800-3200A 40-85 220/520/520M 2A11898G01MDS 4000-5000A 85-100 220/520/520M 2A11898G01MDS 800-3200A 100 220/520/520M 2A11898G04MDS 800-3200A 40-85 1150 2A11898G11MDS 4000-5000A 85-100 1150 2A11898G11MDS 800-3200A 100 1150 2A11898G14

    Non-Automatic - - - 2A11898G03

    HARDWARE INCLUDED.

    Trip Unit CoversCustomer field installable

    Trip Unit Type Style#

    220/520/520M 2A10850G011150 2A10850G02

    *Clear cover includes mounting screws

    Non-Automatic Trip Unit CoversCustomer field installable

    Breaker Type Cat#

    MDS MTUNACA

    HARDWARE INCLUDED. HARDWARE INCLUDED.

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  • Renewal Parts

    RP.22F.02.T.EPage 23

    JANUARY, 2000

    TRIP UNITS

    1 Addition range up to M1 value: 3000-M1=1000%

    2 Cause of trip - L. S. I. G. and making current release.3 Must use NT-based PowerNet or IMPACC software to enable

    communications.

    4 Tester for secondary injection.In=Rating plug rating.Ir=Long Delay setting

    5 Less than 1200 Amperes.6 Available control voltages are 24/48 Vdc, 120 Vac and 240 Vac.

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  • Renewal Parts

    RP.22F.02.T.EPage 24

    JANUARY, 2000

    MAGNUM TEST ACCESSORIES

    Portable Tester Kit

    Description Style#

    Later

    Tester Adapter CableCustomer field installable

    Description Style#

    Includes Secondary 8779C02G04Receptacle

    Hand Held Tester

    Description Cat#

    Magnum FunctionalTest Kit MTST1

    DSII Portable Tester Kit

    Description Style#

    Can be used on MagnumIncludes TesterAdapter Cable 8779C02G05

    to come

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