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TRANSCRIPT
Session LeadersD. Scott Sink, Ph.D., P.E., Director, Integrated LeanSigma Certification Program, ISE at OSU
Team Lead Chapter #1
Jared Frederici, MBB and Senior Consultant, The Poirier Group and
Great Lakes Region Vice President for IISE
Vignesh Gundesha, Data Analyst, OSU Comprehensive Cancer Center
Matheus Scuta, Manufacturing Analytics, Ford Global Data, Insight and Analytics.
Team Leader The Michigan Chapter of IISE
Council on Industrial
and Systems
Engineering
The New Industrial (and Systems) Engineering:
Operational Analytics to Support Continuous Improvement
Smart Analytics in the Context of
Industry and Service 4.0
Chapter # 1
Agenda
12:00 pm Scott Tee-up
12:10 Jared
12:25 Vignesh
12:40 Matheus
12:55 Scott
1:00 pm Adjourn
This Webinar is provided in partnership
with the following IISE ‘affinity groups’:
• The Michigan and Louisville Chapters
• The Industrial Advisory Board
• The Young Professionals Group
• The Data Analytics and Information
Systems Division
• The Council on Industrial and
Systems Engineering
• And, the Industry Practitioner Track
Program Committee for the Annual
IISE Conference in Orlando in May
2019.
This Series can be accessed at:
https://www.iise.org/details.aspx?id=46729
Webinar #1: Foundations 7 Dec 2017 (and GLR Conference)
Share the Framework, the Models, the Abstractions, the Principles
Management Systems Model
Intel “Triangle” Model
Webinar #2: Foundational Data Role--Measurement and Analysis
Planning March 2018Measurement Planning using Value Stream Maps, Data Models derive from refining the
Management System Model, The Data Management Role of ISE’s in Process Improvement
Projects
Webinar #3: Best in Class ILSS Project Final TG’s April 2018Showcase best in class projects, shine spotlight on Op Analytics
Webinar #4: Decision Support Role—M&A Execution June 2018Feature and Knowledge Extraction, Creating Chartbooks and VSM’s, supporting the
evaluation phase of DMAIC projects and then also the Control Stage.
Webinar #5: Putting it all together 26 July 2018
Revisiting the Management Systems Model with Case Examples
Upcoming Webinars from Chapter #1
and CISE and IAB and Young
Professionals and many IISE Divisions
Upcoming Webinars
“The most valuable personal and professional development investment I’ve made in myself to this point in my career. I had no idea these conferences were such a great opportunity. I had so much fun, learned so much, met so many new peers and won’t miss another IISE conference. I highly recommend ISE Students, ISE Young Professionals, as well as Leaders and Managers in charge of the “ISE” Function take full advantage of these annual opportunities.”
FIRST TIME ATTENDEE, ORLANDO 2018
“Provide an efficient, cost effective way for me to combine unwinding, getting altitude, networking and developing myself personally and professionally.”
VOICE OF MEMBER/CUSTOMER
“We listened and we have
created the program below
and have wrapped around the
development sessions some
networking and fun things to
round out your experience. You
voiced, we did something
about it.”
VOICE OF MEMBER/CUSTOMER
’
Get Answersto Your
Questions
Meet NewPeople
LearnMore
Connect with Community
Get Inspiredby Speakers
Have
Fun
Visit with Old Friends
Specifically Design for Young Professionals, Students, and Career Practitioners and ISE Managers
and Leaders
The Next Seven Habits of Highly Success Young
Professionals
Highly Successful ISE Young Professionals come together to summarize what comes after you master the Seven Habits of Highly Effective People. They share and coach you on their condensed version of the habits that help accelerate career progress and success (make more money faster, create more value) for Young Professionals.
Personal and Professional Mastery – Bootcamp 101
Two Senior Career ISE’s from the Council on Industrial and Systems Engineering, will expose you to Bootcamp 101. Working with concepts like intentionality, altitude is a choice, at-cause/at-effect, Trust/Speed of Trust, Feedback, you will experience and understand the basics of becoming a better change leader and manager.
Introduction to Industry 4.0
There is a Tsunami of Technology Innovation headed towards Manufacturing firms. Understanding, at a high level, what this is all about, from a systems perspective and how ISE’s will be impacted and can contribute to firm success with the transformation is essential.
Supply Chain Optimization – The Physical Internet
Jim Tompkins, David Poirier and Benoit Montreuil from the
Georgia Tech Physical Internet Lab will discuss the 4th Industrial Revolution from the End2End Supply Chain perspective.
Healthcare 4.0
Examples of Thought and Doer Leaders in Healthcare discuss how the fourth industrial revolution is impacting data and implementation sciences, Operational Excellence in Healthcare.
Award Finalists for the IISE/PSU Outstanding Innovation in
Service Systems Engineering
Listen to best in class organizations discuss innovations in Service Systems Engineering and Reengineering. Unique
opportunity to benchmark to best in class.
, ,
Operational Analytics
How to systematically develop your ability to do better
measurement, analysis and evaluation work to support more rapid
process improvement.
Solving Business Problems using Relational Data Bases
Practical and Pragmatic ways to develop and use improved data
bases to support operational analytics.
What Managers Look for When Promoting ISE’sIndustry Advisory Board members share tips and learnings.
Making Magic: How Disney ISE’s Bring New Experiences
to LifeDisney ISE’s share tools, principles, methods they apply to continue to
rapidly improve experiences of their quests.
Questions?How We’ll
HandlePlease write your question in the webinar
question web form. We will address as
many as we can at the end of the webinar
and send and email with follow up’s to
attendees for those not able to be
responded to.
Disclaimer, this is not an example of a good ‘meeting deck’, it’s a training deck. We’ve got too many slides
and the slides are ‘abstractions’ that are intended to be viewed as a ‘gestalt’ point in a series of points, and
this doesn’t stand alone without the trainer. We’ve decided to do this intentionally so that we have examples
for you ready, in the right spots if we feel we need them to make a point. If we don’t, then we’ll skip slides—
goal is to make our points not show all the slides nor discuss every slide in detail.
Agenda
12:00 pm Scott Tee-up
12:10 Jared
12:25 Vignesh
12:40 Matheus
12:55 Scott
1:00 pm Adjourn
Provoke timely and effective decisions
and actions (shorten ‘latency’)
▪ “Above the line” analyst role
• Extract features based on questions you have to answer by
‘torturing’ the data until it speaks to you and others. Pick right
metrics of interest!!
• Apply curiosity & business acumen to data & analyses – create new
knowledge, insights, ‘aha’s’
• Apply data visualization techniques to aid in telling the right story –
as in life, so in business: the best story wins …Develop the Art
of Great Story Lines and Powerful Visualizations and stay
focused on driving the ‘end game’
Goal!!!
• the current state process in many large organizations splits data and analytics
• Data are stored in a common place, and are trusted and available
• “Above the line” analyst role
1. What are the fundamental Questions that have to be answered?
2. What data elements do those questions require?
3. Organize the data and facts and then export to your analytics app.
4. Extract features from data through integration and manipulation of data that move us closer to answers. (torture the data)
5. Apply business acumen to data & analyses – create new knowledge
6. Apply data visualization techniques to aid in telling the right story – as in life, so in business: the best story wins …
• Foundational data role
1. What do we need to know in order to achieve the performance objectives—what are the questions we have to answer?
2. Architect/Create the Measurement and Analytics Plan (Data Model included)
3. Select and gather data from many sources, preferably through automated extract, transfer, & load (ET&L) process
4. Create (observation, interviews, etc.) any data elements that don’t exist (ISE Measurement)
5. Assure data are cleaned & ready for analysts or you to use – data quality monitors
6. Assure data are integrated & can be joined with other data – think LEGOs
7. Assure data storage is high reliability & user-friendly – SSAS cubes, databases
8. Integration and organization of foundational data elements as well as derivative data and other key metrics of interest
• Most ISE/ILSS Process Improvement Projects require that the ISE/Belt do both roles, certification requires that
• Data is almost never stored in a common place and are not trusted nor available
The Framework we have been presenting for the Webinar Series
(follow the Yellow Brick Road)
Case Study: Why starting w/ the top
of the pyramid can be deceiving
and lead to rework…
Cleansed over
350 metrics
and created an
operational
metric
database
In many cases,
different
departments
were
calculating
metrics
differently,
wrong
decisions were
being made
1. Data Gathering – Challenges,
Advice, Examples
▪ My Data Doesn’t Exist
• Go get it!
• Determine data type needed
• Determine how much of it is needed
and work backwards:
• http://www.raosoft.com/samplesize.html
• Also think about what future tools
you may need it for (Minitab min and
max for normality example)
• Remember Power value targets (.8)
• Remember practical vs. statistical
significance and ROI of data
▪ My Data Does Exist
• May require different skills (ODBC,
SQL, VBA)
• IT tickets can take 6 months!
1. Data Gathering – Challenges,
Advice, Examples
▪ Measurement Plan is Everything!
• Ensure operational definitions are clear not only
with you, but your stakeholders
• Think with the end in mind, holistically, not just
about measurements you need right now
• What other measurements ‘could’ you get while
undergoing manual sampling or installing
measurement system? Could you reduce rework
later by adding elements?
What Tests Will Be Ran?
2. Data Selection – Challenges,
Advice, Examples
• So now you’ve got data, either from
your own sampling or from IT, etc.
• Look for systems in your data!
• Are you observing variation within
processes, or separate systems
(with perhaps different
measurement systems….?)
• Leverage rational subgroups!
3. Data Storage – Challenges,
Advice, Examples
▪ Data Storage
• How much did you obtain?
• Of what type is the data?
• Relational database or object
oriented? (SQL, noSQL)
• How secure does it need to be? Is
there any confidential information?
• How fast do you need to recall it?
• Will you have multiple users in the
system to pull data?
• Will you be doing analysis
alongside of the data?
• What if you get so much that you
exhaust excel and Access's
limitations?
• Think with the end in mind…!
Basic Storage and Analysis
▪ Microsoft Excel
▪ Microsoft Access
▪ Microsoft PowerPoint
▪ Visual Basic / VB.net
▪ Arena
Advanced Storage and Analysis
Existing Skills +
Data Analytics and Visualization
• SQL
• R
• SAS
Programming
• Java
• Python
Big Data Technologies
• Hadoop
• MapReduce
• Pig
• Tableau
• D3
• Ruby
• CPLEX
• Hive
• Hbase
• Aster
3. Data Storage – Challenges,
Advice, Examples
You may need to move from “Basic” to “Advanced”
4. Data Cleansing – Challenges,
Advice, Examples
▪ Data Cleansing
• Remember VersaCold example
• Sometime it’s easier when you collect
your own data…
• Tie source data interactions and
calculations to your final BI interface
• Often times issues are in calculations or
“between” interface work (example on
rounding issues)
4. Data Cleansing – Real Example
– KPI Tree
5. Data Integration – Challenges,
Advice, Examples
▪ Data Integration
• To begin to tell the entire story, you’ll
likely need to bring in data from different
sources
• Some could be from your own
measurement system, some from IT,
some extracts or “pulls”, some
automated via FTP, etc.
Note that you
typically need to
leverage some
data warehouse
“type” of interface
to handle this,
either yourself, or
within your
infrastruture
5. Data Integration –
Challenges, Advice,
Examples
5. Data Integration – Challenges,
Advice, Examples
Data CubeData Model
Organized Data in Pivot View
• Once you’ve isolated the sources, and
have brought them into a “data
warehouse” type of application, create a
data model
• Leverage “cubes” and “hypercubes” in
your data model for efficient processing
5. Data Integration – Case
Study (Part 1)
5. Data Integration – Case
Study (Part 2)
Agenda
12:00 pm Scott Tee-up
12:10 Jared
12:25 Vignesh
12:40 Matheus
12:55 Scott
1:00 pm Adjourn
Analytics in Healthcare
James Cancer Hospital and Solove Research Institute
Data Analytics Specialist
Vignesh Gundesha
About OSUWMC & The James
• OSUWMC network 7 hospitals
• University Hospital, University Hospital East,
James Cancer Hospital, Ross Heart
Hospital, Brain and Spine Hospital,
Harding Hospital, Dodd Hall Rehab
• Beds: 1506
• Revenue [FY 18]: $3.7 Billion
• ED visits [FY 18]: 130,916
• Surgeries [FY 18]: 44,888
• The James Cancer Hospital
• 1 of 49 NCI - designated Comprehensive
Cancer Centers
• Surgeries [FY 18]: 10,759
• Robotics Surgery Program
• 4 DaVinci Xi’s
• 2 DaVinci Si’s
• 1 Training Robot
Slides, Information, Data are property of The Ohio State University James Cancer Hospital and are not for Distribution
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
• Multiple Hospitals catering to different specialties and services
• Government organization
• Teaching Hospital
• Robotics Program
• Capturing/Warehousing data electronically
• Utilizing data and transforming it into actionable information
About OSUWMC & The James
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Analytics at the James Cancer Hospital
Quantified Decision Making [Data Driven]
Analytics
Warehousing Data / QA
Strategy• Analyst
• Strategy
• Why are we doing this?
• What is it going to help us accomplish?
• At the end of it all, will it matter? Or, are
we expending more resources and time
than the benefit gained ?
• Warehousing/QA
• Are we capturing what we need?
• Is it being captured correctly [GIGO]?
• How are we capturing it?
• Analytics
• Why is this happening?
• What variables are important?
• How am I/we wrong?
• What am I/we missing?
• What can we do about the analysis?
• How quickly can we react?
• Can we be proactive?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Analytics at the James Cancer Hospital
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Automated Transport Service Drop
Essentially a Pareto Chart• Where should we focus our time and
efforts to get the most value ?
• Do we even have the labor/manpower
to get it done ?
Q: Can we be clean and sterile at
6 a.m. everyday ?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Automated Transport Service Drop
OR [4th floor]
Sterile Supply [Basement]
Dedicated
Elevator
for ATS
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Automated Transport Service Drop
1p
.m.
2p
.m.
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Automated Transport Service Drop
Q: What is happening upstream?
Q: What is causing a bottle neck?
Q: Are we staffed according to
workflow/load ?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Automated Transport Service Drop
Context of Industrial Engineering/ ISE and Analytics
• Cause and Effect relationships
• If we have the resources to do it
and we still can’t get it done, what
is posing a challenge ?
• 5 Why’s?
• Pareto Principle
• Are we spending time and
effort on the right things?
• Do we have the resources to
do it ?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Analytics at the James Cancer Hospital
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Robotics ProgramQ: Is the Data even right ? GIGO/QA
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Robotics ProgramQ: Do we get rid of 1/2 robot(s) ? Is this temporary or is this a shift ?
Q: Are counts a valid metric ?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Robotics ProgramQ: What happens when the program grows ? How do we deal with it proactively ?
Q: EOQ adjustments, in the context of the institutions time to respond?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Context of Industrial Engineering/ ISE and Analytics
• Measurement System Analysis
[Lean – Six Sigma]
• Does it need to be fixed ?
Process Thinking
• Are we looking at our measures
the right way ?
• What key aspects/variables are
we overlooking ?
• Can we setup a sustainable
process ?
• EOQ – Toyota Production System
[Lean – Six Sigma]
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Analytics at the James Cancer Hospital
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
Q: Can we get better at surgical case time estimation to optimize
time, without causing patient safety issues ?
Q: Can that help us add more case(s) ?
Q: If we cannot squeeze/add more cases. Can we estimate, with fair
accuracy and precision, where we will be at the end of the month
with respect to the budget ? To help proactively manage and attain
budget numbers.
Q: How quickly or at the earliest can we get that information so that
valuable actions can be taken ? [Latency]
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
Do weather conditions/ temperatures have an effect on case volumes ?
Scraping and cataloging airport temperature readings.
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
How does surgeon inflow and outflow effect volume ?
Do we need to keep a track of this ? Is it sustainable ?
Does it affect latency ?
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
• Building blocks for the model
• Understanding and testing all
possible variables
• Am I accounting for everything
reasonably or am I leaving out
key variables
• Trying to keep the model:
• Simple/Less complex
• Easy for a lay person to
enter variable quantities
without complex definitions
• Keeping latency as low as
possible.
Variable input →Computation
→ Output → Decision Making
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
1000900800700
240
220
200
180
160
Case Volume
5D
C
Marginal Plot of 5DC vs Case Volume
1000900800700
320
300
280
260
240
Case Volume
7D
C
Marginal Plot of 7DC vs Case Volume
1000900800700
480
440
400
360
320
Case Volume
10
DC
Marginal Plot of 10DC vs Case Volume
Thinking one step ahead is important as an analyst.
We need an estimate at t = 5 because next week is already
booked out and there are usually only 20 business days. Which
gives us weeks 3 & 4 to take action and be proactive.
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
Model performance
The yellow dots should be as
close or within the red ring for
the model to be accurate and
precise.
As we can see in very rare
instances do the dots & rings
deviate significantly from each
other.
An alternative way to look at
the graph above.
The red bar compares how far
the estimate was from reality.
The blue bar compares how
far the budget was from reality.
The smaller the bars [closer to
the ‘0’ line] the better the
model or the budget predicts
case volume.
Slides, Information, Data - are property of The Ohio State University James Cancer Hospital and are not for Distribution
Case: Surgical Times and Case Volume
Warehousing Data / QA
Strategy Analytics
Quantified Decision Making [Data
Driven]
1000900800700
240
220
200
180
160
Case Volume
5D
C
Marginal Plot of 5DC vs Case Volume
Agenda
12:00 pm Scott Tee-up
12:10 Jared
12:25 Vignesh
12:40 Matheus
12:55 Scott
1:00 pm Adjourn
Ford Motor Company & Analytics
Matheus Scuta02/26/2018
54
Agenda
• About me
• How is analytics changing manufacturing?– Past
– Current
– Future
• What is Ford’s Analytics Vision?– Ford’s structure
– GDI&A Overview
– Analytic Impact
– Types of Projects
• How to Prepare/Adapt? – What can you do?
55
About Me
Global Manufacturing Analytics ScientistFord Motor Company+1 (614) [email protected]
Matheus Scuta
About Me:
• The Ohio State University Class of 2017
• Hometown – Rio de Janeiro, Brazil
• Current Location – Detroit, MI
• Fun Fact: I have lived in 4 different countries (Brazil, USA, Nigeria and Colombia)
“Success is no accident. It is hard work, perseverance, learning, studying, sacrifice and most of all, love of what you are doing or learning to do.” - Pele
Most Fun
As internal analytics consultants, we get to be a part of projects that range across Ford’s entire Value Stream. This makes the entire experience very fun as you learn many new
things every day and you get to help the entire business across the globe with your solutions.
Career
• Global Manufacturing Analytics – Ford Motor Company• Jan 17 – Current
• Lean Six Sigma Consultant – Abbott Nutrition• Jan 16 – Jan17
56
Agenda
• About me
• How is analytics changing manufacturing?– Past
– Current
– Future
• What is Ford’s Analytics Vision?– Ford’s structure
– GDI&A Overview
– Analytic Impact
– Types of Projects
• How to Prepare/Adapt? – What can you do?
57
How is Analytics changing Manufacturing?
Industry 4.0 – HighlightsAbility to collect, analyze and act on Big Data yielding a higher quality product at a lower operating expense & interconnection across all databases
VS
Getting the right data for better decision, not necessary ALL the data
• Shift from 90% Human & 10% Machine -> 30% Human & 70% Machine• Some technologies include: IOT, Blockchain, AI and ML.
Advantages• Increase Productivity, Revenue and Profitability• Manufacturing Process Optimization• Traceability
58
Agenda
• About me
• How is analytics changing manufacturing?– Past
– Current
– Future
• What is Ford’s Analytics Vision?– Ford’s structure
– GDI&A Overview
– Analytic Impact
– Types of Projects
• How to Prepare/Adapt? – What can you do?
59
What is Ford’s Analytics Vision?Ford’s Structure
PD & Purchasing
Mobility
Manufacturing
Finance
IT
GDI&A
Marketing Sales & Service
60
What is Ford’s Analytics Vision?GDI&A Overview
900+ DATA SCIENTISTS
3.2K+ CITIZEN DATA SCIENTISTS
Fun Stats:Hadoop• RAM -> 90+TB• Usable Storage -> 7+ PB• CPU Cores -> 7500+
61
What is Ford’s Analytics Vision?Analytic Impact
Vehicle Life
Cost • $$$$ savings• Cost avoidance
Quality
Maintenance
Delivery
Safety
Environment
• Increase quality• Lower defects
• Preventative/Predict
• Scheduled
• Automated• Just in Sequence
• Worker Safety• Customer Safety
• Energy Optimization
• Emissions
Business Impact (Metrics)
62
What is Ford’s Analytics Vision?Analytic Impact on Manufacturing
Material Logistics
Plant Production
Sequencing and Scheduling
Freight and Customs
• Complexity / Batching
• Route Optimization• Material Flow• Customs, Duties and
TariffsPlant Floor
• Bottleneck Analysis• Preventive
Maintenance• Plant Floor Data
Visualization• Quality Tie Back To
Stations
Scheduling
• Vehicle Sequencing• Labor Optimization• Batch Scheduling• Economic Order
Quantities (EOQs)
Industry 4.0 in Plant
63
What is Ford’s Analytics Vision?Analytic Impact on Manufacturing
Predictive and Prescriptive
Descriptive – Look backwards (historical)
Predictive – What will likely happen next?
Prescriptive – What should you do?
Warranty Data
Customer Vehicle Data
Scheduling
Labor Data
Maintenance
Supplier Data
Repair Data
Quality
Production
Data
64
What is Ford’s Analytics Vision?Analytic Impact on Manufacturing
Behavioral & Advanced
Optimal Business Processes = Human interaction (Customers, Employees, et
al.)
How will the prescriptive/predictive insights drive human behavior?
Warranty Data
Customer Vehicle Data
Scheduling
Labor Data
Maintenance
Supplier Data
Repair Data
Quality
Production Data
Human Factor
Let’s see some projects..
65
What is Ford’s Analytics Vision?Types of Projects - EOL
Key Questions to Answer
• Can we advise repairmen on what is the best solution to repair vehicle?
• Can we tie back repairs to individual assembly stations responsible for errors?
• Can we generate real-time feedback to stations, allowing process owners to take corrective measures before overall production quality decreases? And compare performance between shifts?
Vehicle Testing
Repair
Dealer
Quality
Data
Testing
Data
Production Data
66
What is Ford’s Analytics Vision?Types of Projects - EOL
To Find Out
• Can we advise repairmen on what is the best solution to repair vehicle?
• Can we tie back repairs to individual assembly stations responsible for errors?
• Can we generate real-time feedback to stations, allowing process owners to take corrective measures before overall production quality decreases?
• And compare performance between shifts?
1.Data collection & cleaning
2. Database Merger
3. Visualization
& Tool Creation
4. Real-time Feedback Loop (to stations)
Quality
Data
Testing
Data
Production Data
67
What is Ford’s Analytics Vision?Types of Projects - Customer
Key Questions to Answer
• Can we approach rebates with a customer targeting approach?
• Will this affect buying behavior?
?Cust.
Profile
Target Rebates to Specific Customers
68
Agenda
• About me
• How is analytics changing manufacturing?– Past
– Current
– Future
• What is Ford’s Analytics Vision?– Ford’s structure
– GDI&A Overview
– Analytic Impact
– Types of Projects
• How to Prepare/Adapt? – What can you do?
69
How to Prepare/Adapt?
• Benchmark companies, both competitor and non-competitors, that adopted analytics and evaluate
the overall impact
• Be a change agent, encourage employees to explore analytics
• Don’t think analytics is only for tech companies
• Educate yourself on analytics (be able to talk about it)
• Don’t resist, assist!
• Integrate analytics to your major and/or career (LSS, Mft, SC, et al.)
• Understand how Analytics can be applied in ANY field
• Think How Analytics can make your job more efficient
• Courses available online (Coursera, Udemy, et al.)
• Learn the basics of a programing language
• Understand that real-world problems are not cookie cut (especially with data)
• Take a basic analytics class before you graduate
Tim
e o
f A
nal
ytic
Jo
urn
ey
0 - 15
15-25+
70
How to Prepare/Adapt?
QLS GSPAS OptimizationManual Data
Input Dashboards
GTSV
FIS MFM
eCATSCMMS
NGAVS Visualization
Web DSS
App Integration
Statistical
Modeling
B
A
T
C
H
S
T
R
E
A
M
Alerts
ThingWorx
71
Thank You!!!
Global Manufacturing Analytics ScientistFord Motor Company+1 (614) [email protected]
www.linkedin.com/in/matheus-scuta-212253114/
Matheus Scuta
Upcoming Webinars from Chapter #1:
Becoming a Change Master
March 5, 2018
Soft Skills 4.0—Becoming a
Change Master
❑ Bob Gold, Founder, The
Gold Group, Behavioral
Technologist–
The Art and Science
of Persuasion
❑ Scott Sink, Director ILSS
and Operational Analytics
Certification Program, ISE at
OSU–
How to Become a
Change Master
Upcoming Webinars from Chapter #1:
IISE Annual Conference—
Industry Practitioner Track
March 19, 2018
The IISE Industry Practitioner
Track—Orlando
❑ Scott Sink, Director ILSS and
Operational Analytics Certification
Program, ISE at OSU– Overview of
our Track for Young Professionals,
Seasoned ISE’s, ISE Students
❑ Kaz Takeda, Disneyland Resort
Manager, Industrial Engineering
and Co-Chair Track-- Highlights for
Seasoned Practitioners
❑ Jared Frederici, Sr. Consultant and
Co-chair for Track– Highlights for
Young Professionals and
Students
Accelerate my Career
Progress and Success
Learn about Industry 4.0
Expand and Extend my Network of
Peers
Get some Altitude on my life and job and career and have
some Fun
Learn about Service 4.0
Operational Analytics
Strengthen my Soft Skills
So, First things First, take some
time out and invest in yourself
It Pays Off—I’ve attended 30+ IISE Conferences and the
Return on Investment has been 25+:1 !!!