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Nexo cordless nutrunner

Internal | 06/08/2016 | DC-IA/SWT3 | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Cordless nutrunner & Accessories

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Integrated Controller

§  Controller and amplifier are integrated into the tool

§  Wireless transfer of results data to receiving server

§  Simple integration into an existing infrastructure

§  High process reliability

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Easy to read graphic display

§  Direct access to information

§  Immediate display of the result status (OK/NOK)

of the tightening event

§  Very robust display glass assures minimum risk for injuries

§  Selective day or night vision

§  Picture viewer

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Browser based operating system

§  Operating system is located and operating in the tool

§  Display of the operating software via any web browser, without a

need for any software installation

§  Use of any web browser enabled device to access the software

§  Simple handling, direct access

§  Easy set up

Firmware + HMI

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Adjustable tightening position illumination

§  Definition of different color and intensity levels for various tightening

situations

§  Settings for flashing or static LEDs for

OK or NOK results

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Stay-Alive functionality during battery exchange

§  Stay alive function of up to 20 seconds

(pending wireless traffic level, network connectivity etc.)

§  Controller is getting temporary power from the integrated

power supply during battery exchange with minimal impact

on cycle time

§  No time loss due to reboot of the controller

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Quick access to information

§  Configuration and result data can be stored on

integrated MicroSD card

§  Quick access to display information in multiple languages

§  Manual, homologation data, machine capability certificate,

documentation stored on the MicroSD card

§  Quick diagnostics via wireless access or cable connection

(MicroUSB interface)

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Backup / restore function

1. NEXO OS 2. HMI (with V1200 and later)

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Restore

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Backup / restore function

Backup



Individual cell monitoring

• Voltagelevelsinindividualcellsarege2ngbalancedandpreventoverhea6ngofinlinecells

Cooling

• Collingventsallowforairflowduringchargingofba;ery

Construction with cell holder

• Construc6onwithshockpreven6onintheposi6oningofindividualcells

Integrated Intelligence

• Communication between tool and charger

Cell selection

• Individualcellsareselectedforbestqualitytoassurehighestcyclesforindustrialuse

The intelligent battery management system

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Nexo cordless nutrunner – Angle head nutrunner

NXA011S-36V 3,0 - 11 Nm

850 rpm

NXA015S-36V 3,0 - 15 Nm

600 rpm

NXA030S-36V 9,0 - 30 Nm

310 rpm

NXA050S-36V 15 - 50 Nm

185 rpm

NXA065S-36V 20 - 65 Nm

135 rpm

NXV012T-36V 1,8 – 12 Nm

880 rpm

Available with an integrated barcode scanner

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Nexo cordless nutrunner – pistolgrip nutrunner

NXP012QD-36V 1,8 - 12 Nm

880 rpm

Available with an integrated barcode scanner

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Nexo cordless nutrunner – PE Components Available with an integrated barcode scanner

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*** 1,8 - 12 Nm

880 rpm

NXA100S-36V 3,0 - 100 Nm

80 rpm

*** 1,8 - 12 Nm

880 rpm



Barcode Scanner

§  Barcode scanner integrated into the tool controller

§  Input size up to 256 bytes

§  Use of the barcode as ID code

§  Use of the scan to select programs or jobs

§  Identification of the part

§  Activation of scan via red tool buttons below the display

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Accessories

NX-BP36V Slide-in battery

pack

NX-A2 Programming

adapter

NX-BC36V Charger

NX-ACCESS Access point

NXAMT Turnable

suspension

NX-PT Tool holder

NXPR Suspension (for pistol)

NXPH Extra handle

NX-SD MicroSD-card

NX-R Colored rings

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Nexo cordless nutrunner Accessories

NX-BP36V Mounting aid

NX-BC36V Tool holder

NXAP030 Protective

insulation for battery

assembly

NXPP012 Protective

insulation for battery

assembly

NXPAH1 Right-angle

protection cover

NXPAH2 Right-angle

protection cover

NX-HD Holder

for accessories

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Operating System NEXO-OS V1100

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Nexo cordless nutrunner Nexo main menu

§  Intuitive web browser

§  All in One Software

§  Online configuration

§  Diagnosis

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Nexo cordless nutrunner Mode functionality

§  Mode functions like cycle counter,

Open Protocol, scanner, different ID Input ,

VW-XML

§  ID Code tied to the result data

§  Configuration of up to two ID-Inputs

§  Selection of tightening program or tightening

job via scanning of barcode (ASCII Codes)

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Nexo cordless nutrunner Tightening program

§  Standard programming of tightening process

with target and monitoring functions of

- torque, angle and time

§  Global settings in Start step

§  Intuitive programming requires minimal training,

reduces errors

§  Simple straight forward parameter settings

§  Up to twelve programming steps

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Nexo cordless nutrunner Job functionality

§  Definition and execution of process sequences involving programs and

action steps (e.g scans)

§  Parameterization of jobs via steps

§  Up to 256 jobs possible with each job containing

up to 20 steps

§  Configuration of ID-Input steps

§  Importing and exporting of jobs

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Operating System NEXO-OS V1200

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Additional settings for Standard Nexo result (1) Starting with V1200 the following additional settings are possible: §  hardware = tool code (e.g. NXA030S-36V) §  mac0 = MAC address of the tool §  ip0 = IP address of the tool §  sw version= software version §  sw build = build version of software ( e.g. SP2, FT8) §  total angle threshold nom = targeted total angle value starting from

threshold §  total angle threshold act = actual value achieved for angle starting from

threshold §  last step column =last step result column number §  last step result row = last step result row number


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Additional settings for Standard Nexo result (2) §  step type = step type §  points = measuring points of curve §  angle scale = multiplication factor for angle values §  torque scale = multiplication factor for torque values §  time scale = multiplication factor for time values

à Upon delivery all previous settings (as in NxFw1100) are active and above additional settings can be activated


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û

ü

With FTPS there are two connectivity modes: §  Explicit mode ç This mode is supported in the Nexo!

In this mode The FTPS client is explicitly asking for a secure connection to the server each time and establishes a mutually accepted encryption code for the transmission. If the client does not ask for an encryption the FTPS server can accept or reject the connection

§  Implicit mode ç This mode is not supported in the Nexo! In this implicit mode the connection is immediately encrypted and there are is no negotiation possible about the connection modus. The FTPS server expects a TLS/SSL note (hello) from the FTPS client at the beginning of the communication. Without this hello note the server will not start or maintain a connection


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Standard Nexo-> HTTP-PQM §  In combination with the Process Quality Manager via the HTTP the result

data can be transferred from the tool controller to the PQM. §  Settings for the transfer:

-  User Agent: SYS350 -  Content type: application/json


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•  Nm •  Ftlb •  Inlb •  Kpm •  Kgfm •  Kgm

New engineering units Nexo cordless nutrunner

The new engineering units can be set globally as a default setting in the configuration menu or can be set individually for programs in the program menu

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Display of connectivity status: Nexo cordless nutrunner

At least one data service not online.

No data service online.

All active data services online.

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Assignment of PLC signals to the display of the tool Nexo cordless nutrunner

Menu > Actual Values •  You can assign PLC

signals to three location on the tool display and select those via the corresponding red menu buttons underneath the display. To visualize the signals put the display in “ Actual Values” setting

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Confirm connectivity status of the Nexo to various protocols Nexo cordless nutrunner

Menu->Services->FTP and see the IP address the server the Nexo is connected to

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Standard Nexo result parameters §  With V1200 the selection of the parameters that are transferred via the

“standard Nexo” – Format under FTP, NX-SD, NFS are possible


Sample of a .json file

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HTTP settings in the Standard Nexo format Nexo cordless nutrunner

Settings à Standard Nexo à HTTP

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VW-XML protocol Nexo cordless nutrunner

Note: That this version of the XML is applicable only for VW

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Nexo cordless nutrunner New MIDs in Rexroth Open Protocol

§  MID 0127 Abort Job §  MID 0410 request AutoDisable Setting §  MID 0411 response Autodisable Setting

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Thanks for your attention!

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