company capability profile

2021

COMPANY CAPABILITYPROFILECERTIFICATIONS: BBBEE STATUS:REGISTRATIONS:

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TABLE OF CONTENTS• INTRODUCTION• VISION• MISSION• VALUES• OUR APPROACH TO PROJECTS• FULL CIRCLE CONSTRUCTION SERVICES OFFERED• CONSTRUCTION SERVICES:

• CIVIL WORKS• STRUCTURAL WORKS• MECHANICAL WORKS• ELECTRICAL AND INSTRUMENTATION WORKS• PIPING AND PLATE WORKS

• OUR PROJECT PORTFOLIO• OUR WORK AND CLIENT REFERENCES• THANK YOU

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INTRODUCTIONMRT Global is a leading South African Engineering Company specializing in multidisciplinary services including Civil, Structural, Mechanical, Piping, and Plate Work (CSMPP), Electrical Construction, Instrumentation and Industrial Maintenance Services.

MRT Global’s continued success has been founded on our quality work which has expanded our client base. Our clients rage from the Mining, Oil and Gas, Chemical, Fast Moving Goods, Industrial, Utilities and Energy sectors. We have a reputation of producing solid quality work and an attitude to maintain a clear customer focus which has led to 90% repeat business from our clients. MRT is committed to customer satisfaction; our projects are delivered punctually and within budget.

Our people are our most valuable assets; we understand that without the right people, our business will not reach its full potential. Our focus on investing in our people has facilitated the organization’s long-term growth and development. We pride ourselves in our diverse workforce which has increased the breadth of our knowledge, capabilities, and experience.

Established in 2014, MRT Global has since successfully delivered over 50 projects in South Africa; with a growth strategy to expand into countries in several regions around the world.

MRT has a clear strategy of continuous improvement and innovation. We continuously expose ourselves to the latest techniques, products, and materials and use them to create practical, and efficient solutions in all our projects.

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OUR VISION AND MISSION

OUR MISSIONTo be the preferred and leading South African CSMPP E&I company, with an international presence, excellent customer service, and sustainable growth.

OUR VISIONProviding CSMPP E&I installations, engineering services, and technical solutions, for the mining, petrochemical, infrastructure, sanitation, power, and energy sectors. With all our Projects, we maintain a strong focus on health and safety, quality, environment, and innovation.

WHAT WE DOMRT Global executes CSMPP E&I construction and plant maintenance projects (SIMS, control systems, migration, and equipment repair). The organisation can supply EPCM, EPC, and Turnkey contracting solutions, depending on the specific needs of the Client.

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OUR VALUES

COMMITMENT

We are dedicated to the completion of high-quality projects within the scheduled time.

INTEGRITY

We do business in a truthful and uncompromising manner, always adhering to the Law under any circumstances.

OWNERSHIP

We are all personally accountable to meet our business needs. We all behave like owners with the Company’s long-term success in mind.

FAIRNESS

We treat all employees equitably based on their merits and abilities and handle all essentially similar situations similarly and with consistency. We base all client decisions on appropriate criteria, without undue favouritism or improper prejudice.

HOST COMMUNITY INCORPORATION STRATEGY. SAFETY. QUALITY. SCHEDULE. COST.

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Access to Site

Client Specifications and Standards

Preferred Suppliers (Local Community)

Project ‘ drum beat ’ in terms of:

Key dates to inform project schedule

Key project requirements to input basis quality definition

Key project and operations risk and safety input

PROJECT OWNER’S TEAM ENSURES (HIGH LEVEL):

OUR APPROACH TO PROJECT

ProjectSponsors &

Requirements

End User

Project OwnerReviews

(Head Office)

Owner’s Team(Project Client) MRT Global Vendors and

Contractors

Critical Relationship

(Project Encore)

Managed through (High Level)-Project Manager and Reporting-Dash Board and Share Point-Structured Feedback Sessions-Quality management-Cost management-Schedule management-Safety management

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PROJECT MANAGEMENT

Our Head Office ensures that all project plans including drawings, schedule,specifications and engineering instructions are followed and that stringentproject management is applied by all contractors and Construction Management Teams. We manage the following carefully on projects:• Bill of Quantities (BOQ)• Professional Cost Estimations and Presentation• Quality control• Construction and Risk management• Time and Schedule management• Site and Contract management

We make sure cooperation exists between all the stakeholders of a project and in this way reduce the clients risk from sub-contractors, time and cost overruns. Our business value ensures communication and coordination between all parties resulting in cooperation. With project management, the services we offer comprises:

ENGINEERING SUPPORT ON PROJECTS

We have a strong engineering focus, using our professional engineers whotake responsibility for all our designs on projects, and offer the servicesdescribed below through our state of the art drawing office, multidisciplinary engineering team we employ and supervisory staff that compliments out teams on site:• LSTK Project Execution• Civil and Structural Engineering• Electrical and Instrumentation Design• Infrastructure Design and Development• Logistical Services and Security Systems

FULL CIRCLE CONSTRUCTION SERVICES OFFERED

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CIVIL & BUILDING WORKS

STRUCTURAL WORKS

MECHANICAL WORKS

ELECTRICAL WORKS & INSTRUMENTATION

PIPING & PLATE WORKS

We have the ability to develop shop detail drawings, and fabricate to same, corrosion protect, install, inspect and test all types of piping and plate works (stainless steel & mild steel).

We use professional supervision and quality inspection on all our projects, to ensure alignment to client specifications and quality requirements.

As per design requirements, structures are assembled & constructed utilising structural elements of a building so that they support and transmit applied loads safely to the ground without exceeding the allowable stresses in the members

Our expert engineers have an excellent understanding of industry and liaise closely with OEMs to ensure that fabricated equipment is fit for purpose and delivers required loads. This includes manufacturing tests and associated packaging.

Our employees are highly qualified and carefully selected for the required skill to handle both light and heavy current, without any incident.


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FIBRE INSTALLATION

DESIGN & FABRICATION

HEALTH & SAFETY

QUALITY ENVIRONMENT

Our Team is waste conscious, and have a strong drive towards its reduction and elimination on projects, irrespective of which of the main eight kinds (Defects, Over-Production, Waiting, Non-Utilized Talent, Transportation, Inventory, Motion, and Extra-Processing) which are key elements of lean construction to help avoid ‘futility, uselessness, wastefulness’.

We do full fibre installation, benchmarking against best industry practice to deliver high quality installation that meet our customer requirements.

We use a large workshop facility with a fabrication footprint of 22 000m^2 with an output of 500 to 600 tons per month. Complimentary to this, is professional drawing office with drafting packages, which are continually updated so is to incorporate the latest technology in our detailing and design.

We have a zero-harm mind set on projects and instil this to our people, to achieve: • Zero fatality and lost time

injury • Zero total injury rate

and drastic reduction in damage.

We are an ISO 45001:2018 certified company and ensure that we continuously maintain and improve the IMS.

Our Quality Management is based on logical explanation, applicable methodology, and essential elements for a structured approach to Project Management.

We are an ISO 9001:2015 certified company and ensure that we continuously maintain and improve the IMS.

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MRT Global contracting base is tailored to meet the ever-changing demands of the industry and include EPCM, EPC, Partnership, and Turnkey contracting.

Where possible we prefer to interact with our clients in the early project development stages in order to offer pre-construction engineering services, to provide construction methodology insights and to do value engineering. These enable our clients to derive maximum benefit for the contract execution.

MRT Global now also has branches based in the North West, Limpopo, and Mpumalanga. This step comes as part of our ongoing efforts to provide our Clients with efficient and professional support.

CONSTRUCTIONSERVICES:

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With the increasing demand to extend the life of fixed steel structures due to maintenance and/or expansion, and the requirement to match the life of plants while keeping operations safe, has become our focus, and have built systems to assist Clients improve the tracking, replacement and management of defective structures. We achieve this through our SIMS approach to projects.

While we have a strong and proven ability to execute SIMS projects on existing infrastructure, we have executed a number of flagship projects that were both Greenfields and/or Brownfields in nature.

STRUCTURALWORKS

CIVILWORKSThe design, construction, and maintenance of the physical and naturally built environments, including public works such as roads, bridges, canals, dams, airports, sewerage systems, pipelines, structural components of buildings, and railways.

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Our mechanical ability starts from the design and specification phase through to order placement, expediting, holding point verification, and logistics associated with the delivery, off-loading and storage of equipment for safe keeping.

We understand that party liability and put in substantial involvement of all parties with handling of equipment in order to maintain performance, warranty and guarantee of equipment.

MECHANICAL WORKS

ELECTRICAL WORKS &INSTRUMENTATIONELECTRICAL:MRT Global’s electrical teams provide design, procurement, installation, testing and commissioning of electrical projects and upgrades.

Our expertise includes:• Supply and installation of transformers, Motor Control Centres (MCC) and switchgear.• Supply & installation (includes cable trenching) of HV, MV, LV and ELV cables, cabling networks & terminations

and cable support systems. Supply & installation of lighting, lightning protection, and earthing systems.• Supply & installation of field devices, control panels and junction boxes. Testing and Fault finding on cables.

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The need for prefabricated materials is increasing as a result of the pressure to maximize operating time. MRT Global provides a complete solution by procuring and installing piping and plate work as per our client’s requirements. Valves are a vital component of the correct functioning and safety of your pipeline network and as part of our complete solution, we provide integrity testing of existing valves and procurement and installation of new valves. Our specialized teams and proven track record have won the confidence of global resource companies.

• Structural steel supply and erection of pipe work. • Installation, alignment, and testing of heavy valves and pipe fittings.• Installation of above and below-ground piping systems. • Installation, repairs, dismantling and relocation piping. • Plate work fabrication and installation.

PIPING & PLATE WORKS

INSTRUMENTATION:MRT Global provides accurate process and field control solutions specifically tailored to provide each client with smooth control of their operations and timely and accurate data.

Our expertise includes:• Verification and validation of existing installations. Instrument specifications, data sheets, and

procurement. Commissioning of process and field instrumentation.• Engineering software supply and installation (PLC, SCADA, DCS) • Connection of process instrumentation: Pressure, temperature, level and flow transmitters. • Supply and installation of valves. Supply and installation of associated infrastructure (cabling,

marshalling panels, instrument junction boxes) systems. • Supply & installation of field devices, control panels and junction boxes. Testing and Fault finding

on cables.

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OUR PROJECT PORTFOLIOPROJECT SCOPE DESCRIPTION YEAR

RBMR Plant Maintenance ECI Conducting various plant upgrades to ensure compliance withstandards

2015 to date

Migration of all plants and instruments ECI Fabricate and install cable racks, and plant commission 2015

Nickle Underflow Surge Tank SMPP Fabrication of Tank to API650, welding of segment and installation ofpiping, installation of agitator and pump 2015

Amanderbult Concentrator SMPP Fabrication of piping and installation 2016

Sulphate Acid MakeUp Tank ECI Fabricate and install instrument, and commission 2016

New RBMR Clinic ECI Install control system and commissioning 2016

RBMR Migration of Leach Plant ECI

Fabrication and install cable racks, install ECI cables, migrate all motorsand valves from old system. Commissioning and debottlenecking ofECI system

2016

RBMR Migration of Purification Circuit ECI

Fabricate and Install cable racks, install ECI cables, migrate all motorsand valves from old system. Commissioning and debottlenecking ofECI system

2016

Sulphuric Acid MakeUp Tank SMPP Fabrication & Install walkways. Installation of tank, pumps and

fabricate & Install piping 2017

Flocculent Plant SMPP Fabricate and install structure, piping and mechanical equipment 2017

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Migration of All Plants and Instruments ECI Fabricate and install cable racks, and plant commission 2015

Nickle Underflow Surge Tank SMPP Fabrication of Tank to API650, welding of segment and installation ofpiping, installation of agitator and pump 2015

RBMR Migration of Purification Circuit ECI Fabricate and Install cable racks, install ECI cables, migrate all motors and

valves from old system. Commissioning and debottlenecking of ECI system 2016

Amanderbult Concentrator SMPP Fabrication of piping and installation 2016

New RBMR Clinic ECI Install control system and commissioning 2016

RBMR Migration of Leach Plant ECI Fabrication and install cable racks, install ECI cables, migrate all motors and


RBMR Migration of Purification Circuit ECI Fabricate and Install cable racks, install ECI cables, migrate all motors and


Sulphuric Acid Make Up Tank SMPP Fabrication & Install walkways. Installation of tank, pumps and fabricate & Install piping 2017

Flocculent Plant ECI Fabricate and install cable racks, and plant commissioning of all works 2017

Compressor MCC Upgrade ECI Tie-ins into the existing MCC, Buckets upgrade and commissioning of systems 2017

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NI Polishing Project Mechanical Installation of piping and tanks 2017

Screen Replacement Project (SIMS)

Civils, SMPP, E&I

Fabrication and install structures, install ECI cables, install free issued screens, Commissioning and handover the system 2018

Silo B Structure Replacement Project (SIMS)

Civils, SMPP, E&I

Fabrication and install structures, install ECI cables, install free issued chutes, modify conveyor belts, commissioning and handover the system 2019

Roof Sump Floor Replacement

Civils, SMPP, E&I

Fabrication and install structures, install ECI cables, install free issued roof sumps, commissioning and handover the system 2019

351 MCC Turnkey Project Civils, SMPP, E&I Design, installation and commissioning of the Leach Plant MCC 2019

FIC Drier For MC Plant Concentrator

Civils, SMPP, E&I

Fabricate chute, structures and installation of the entire system, commission and handover 2019

Fire Water Upgrade Project SMPP Installation of the fire water reticulation network and storage tanks, commissioning and handover of the system 2019

Filter No. 5 Project Conveyor SMPP, E&I Replacement of filter press system, commission and handover (SIMS) 2019

Grootegeluk GG1 Chute / Steel Replacement Project

Civils, SMPP, E&I Replacement of Mill Plant structure (SIMS) 2019

Grootegeluk Reductant Plant Rebuild Steelwork Repair

Civils, SMPP, E&I Refurbishment of the previously burnt reductant Plant (SIMS) 2019

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Matla Mine Gates Structure, Civils Design Fabrication Erection of Mine Gates 2019

Brine Concentrator SMPP, E&I Replacement of old brine concentrator and piping 2020

Atmos Liquor Tank SMPP, E&I Replacement of the Atmos liquor tanks, structural steel, and piping 2020

MC Plant Tank Repairs SMPP Routine maintenance to repair tank in the MC Plant 2020

Stores Roof Insulation Structural, Sheeting Replacement of the store roof insulation 2020

Tripper Car Replacement Structural, Platework Design, fabrication, installation of tripper car 2020

Replacement of Chute Structural, Platework Design, fabrication, installation of chutes 2020

E&S Rainwater Bypass Line Electrical Replacement of electrical cables 2020

Concrete Repairs Civil Repair of columns 2020

351 MCC Replacement Civil, Electrical Removal and installation of MCC’s 2020

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Cobalt Condenser SMPP Maintenance of cobalt condenser 2020

Firewater Tie-Ins Piping Piping tie-ins 2020

CPL Container Electrical Installation of electrical equipment 2020

Migration Phase 4 SMPP, E&I Electrical installation 2020

Diesel Central Workshop Refurbishment

Civils, Structural, Sheeting Refurbishment of Diesel Central Workshop 2020

SIMS Steel Structural Maintenance of steel structures 2020

GG Plant Shut Structural Plant shut maintenance 2020

Stormwater Project Civils RBMR Stormwater Upgrade 2020

10 Migration E&I Upgrading RBMR Communications System Projects 2020

Stormwater Value Automation E&I RBMR Stormwater System Automation 2020

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FIC Additional Works Mechanical, Structural Replacement of MC Plant Dryer 2020

E&S Rainwater Bypass Line Electrical, Instrumentation Instillation of Dam Piping Systems 2020

Compressor MCC Building Works Construction of new MCC building 2021

Sulphuric Acid Tank Mechanical, Structural Tank Replacement 2021

Steel & Concrete Rehabilitation Structure, Civils Rehabilitation of Steel and Concrete Structures in the Smelter 2021

Oversize Protection Screen Structural Steel Installation of the oversize protection screen 2021

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OUR PROJECTS

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OUR PROJECTS

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OUR PROJECTS

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OUR PROJECTS

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While some of us were building sandcastles over the festive season, a team at Matla was erecting a new structure on top of B-silo to endsure a smooth continuation of mining activities.

A highly ambitious plan from the Structural Integrity and Maintenance System (SIMS) team was to excute the work over a 16-day window from 22 December to 7 January.

Demolition was planned to take eight days, removing at least 92 tonnes of steel, while erection of 156-ton new structure would take a further seven days. The work also involved dismantiling the three-incline conveyor structure going into the silo and putting back these conveyor structures and all the other ancillary tasks. The plan involved building the structure in four modules during November, galvanising the structure and pre-assembling the modules on the ground.

So far, so good.

What they didn’t factor in was heatwave conditions, thunderstorms, lightning and roaring winds, which precluded lifting any material above 22m.

But nature was no match for teamwork.

The Matla Plant Silo B Transfer House Structural and Chute replacement project all its objectives while focusing on safe execution in extremely tight timelines with no room to manoeuvre or for mistakes to be made. This project was completed within its budgeted timelines and costs.

WHY?

The old chutes of Matla Plant Silo Transfer House were in a state of hampering production and delivery of coal to Eskom Matla Power Station

THE PLANT SILO B STRUCTURAL REPLACEMENT PROJECT – MATLA COAL MINE

The project had to bring in LTM-1500 crane with a capacity of 550 tonnes and a 150m reach (the third-largest in SA) to demolish the old structure and erect the new structure.

OUR WORK AND CLIENT REFERENCE:

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MRT SOCIAL RESPONSIBILITY

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THANK YOU MRT GLOBAL (PTY) LTD

PHONE:010 476 0880

EMAIL:[email protected]@mrtafrica.com

CONTACT US

ADDRESS:98 Sovereign DriveR21 Corporate ParkIrene, Pretoria, 0062

company capability profile

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