subsea capability profile - championing the uk … capability profile 2009 subsea asia conference 11...
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1 | Strength and Depth
Subsea Capability Profile
2009 Subsea Asia Conference
11 June 2009
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2 | Strength and Depth
Our Company
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3 | Strength and Depth3 | Strength and Depth
Who We Are
• Established through equal ownership between SapuraCrest Petroleum Bhd and Acergy
• SapuraAcergy is a fully autonomous company backed by SapuraCrest and Acergy
• An engineering and construction company that is jointly own and operate the
Sapura 3000, a heavy lift and pipelay vessel
• Regional Knowledge – Global Technology
50% 50%
(A leading Malaysian oil and gas (A leading Malaysian oil and gas services contractor)services contractor)
(An internationally established leader in (An internationally established leader in subsea engineering and installation)subsea engineering and installation)
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4 | Strength and Depth4 | Strength and Depth
Our VisionTo be the leading solution provider for deepwater construction in Malaysia and throughout the entire Asia Pacific Region.
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5 | Strength and Depth5 | Strength and Depth
Our Capabilities
We plan, design and deliver integrated services for complex projects in harsh and challenging environments.
Our key capabilities:
•Project Management
•Engineering Design
•Subsea Construction
•EPIC/EPC Services
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6 | Strength and Depth
Our Asset – Sapura 3000
•Shallow Water Pipelay•Heavy Lift•Deepwater Lowering
•Deepwater Pipelay (S-lay and J-Lay)•DP - 2•Advanced ROV technology
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7 | Strength and Depth7 | Strength and Depth
Sapura 3000 Technical Overview S-Lay
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8 | Strength and Depth
Sapura 3000 in S-lay
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9 | Strength and Depth9 | Strength and Depth
Sapura 3000 Pipelay Equipment Specifications
Pipe Handling•2 pipe handling cranes: 40ST each•Pipe storage racks: 4800 mt capacity
Firing Line•Centerline Configuration•3 x 80 mt Tensioners •6” to 60” OD capable•Up to 10 workstations for welding, NDT and FJC
Abandonment and Recovery• 360 mt A/R winch• 3000m wire rope capacity (109 mm Ø)
Stinger•90m long 3 section•Adjustable from 70m to 270m radius•Steep departure capable for deepwater applications
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Sapura 3000 General Arrangement
3000sht mastcrane
90m long stinger
HelideckPipe handling cranes
Pipe storage racks
Pipelay firing line
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11 | Strength and Depth
Sapura 3000 Pipe Alley
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12 | Strength and Depth
Universal Stinger
Shallow Departure Configuration Single section can be used
Steep Departure Configuration85° Departure angle capable
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13 | Strength and Depth
Tee Passing Over Stinger
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14 | Strength and Depth14 | Strength and Depth
J-Lay
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Pipe size4" - 20",
max 20t Double Joint
A&R system
12°
Laying TensionWorking / AccidentalTower Inclination
332MT for Sapura 3000
275MT / 400MT ( Dynamic )
J-Lay Tower
Sapura 3000 J-Lay tower at workon board the Polaris
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Heavy Lifting and Lowering Capabilities
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17 | Strength and Depth17 | Strength and Depth
Sapura 3000 Lifting Capabilities
Main Block
• 3000ST @ 27m
radius stern only
• 2200ST @ 31m
radius full revolving
Auxiliary Block
• 800ST @ 55m radius
• Submersible Block
Whip Hoist
• 200ST full radius
(two falls)
• 120ST full radius
(single fall)
• Submersible Block
Topside installation in Malaysia
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18 | Strength and Depth
Deepwater Lowering
Aux Block Configuration Block Travel Maximum Load
4 fall Reeving 1000 m 318 ST
8 fall Reeving 500 m 720 ST
Optionally, A&R Winch wire can be used for deepwater lowering to ~2500m water depth via overboard A-frame
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19 | Strength and Depth
Deepwater Lowering Gear
• PLET handling frame• Overboard A-frame
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20 | Strength and Depth20 | Strength and Depth
Sapura 3000 Station Keeping
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Sapura 3000 Station Keeping Capabilities
ABS DP Class 2.
Thrusters
• 2 x 2400kW Azimuth thrusters
at stern
• 5 x 2400kW Retractable azimuth
thrusters
• Designed to generate a minimum
of 150mt of reserve thrust under
severe operating conditions
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Sapura 3000 Integrated ROVs
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The Acergy Core Vehicle (ACV) is the most
advanced high performance intervention ROV
system available.
Advanced Features:
• Rated for 3000m operations (can be
upgraded to 4000m depth ratings)
•Equipped with StationKeep utility, DP system
for ROVs, in order to enhance level of
automation and control at subsea site
•150hp Hydraulic Power Unit
Sapura 3000 ROV Capabilities
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ROV Tether Management System
•Deep-water ROV experience has shown a TMS can be “blown” off location by currents.
•The ACV TMS units are fitted with thrusters thereby minimising the risk of entanglement and contact with product due to currents.
•Thrustered TMS offers the ability to extend vehicle excursion if required.
•Remote Touch DP excursions due to extra long reach tethers (1500 m).
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ROV Assisted Construction
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26 | Strength and Depth
Subsea ROV Intervention
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Subsea Projects Exhibit Capabilities
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28 | Strength and Depth
Petronas – Murphy: Kikeh Gas Export Pipeline – Deepwater Malaysia’s First
Scope Overview:• Shore Approach • 12 Inch Export Line• PLET and Jumper in 1350m WD• EPCIC basis
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29 | Strength and Depth
ONGC – Larsen & Toubro: MHSRP2 Project –Mumbai High, India
• Installed 3 Platforms• Jackets 1760 –
1800MT Lifted• Topsides 1250-
1970MT• SapuraAcergy’s first
project outside of Malaysia
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30 | Strength and Depth
Petronas – Shell: Gumusut Kakap -Deepwater Malaysia
Scope Overview:- SEMI-FPS (Floating Production System) Towing and Mooring Install- 18” Oil Export Pipeline and SCR- Multiple In-Field Flowlines and Steel Catenary Risers- Multiple Manifolds, PLETS, Sleds and Driven Subsea Piles
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31 | Strength and Depth
Nippon Steel – Iwaki Platform Decommissioning Japan
Scope Overview:• Topside removal and salvage• Jacket cutting and reefing• Approx. 120 Subsea Cuts with various ROV
operated cutting tools
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QUESTIONS?