comos @ uhde it- supported plant engineering an overview

Comos @ UhdeIT- supported plant engineeringAn overview of IT-applications

Betreiberkreis Comos

Mr. Cymbrowski

Dortmund, May 2013

Comos @ Uhde

IT supported plant engineering ©2013

2

Content / Structure

Overview

Process engineering (Comos® PR)

Instrumentation & Electrical (Comos® EI)

Equipment (Comos® EQ)

Progress Measurement (Comos® HESTIA)

Comos @ Uhde


3

Global Information Technology - Engineering Systems Department

Division: Global Information Technology ITG

Head: Dr. Röper

Staff: ~70 employees

Department: Engineering Systems

Head: Mr. Stramma

Deputy: Ms. Wronn

Staff: ~ 20 employees

Applications:

– Comos (Siemens)

– SP P&ID, SP-I, SP 3D (Intergraph)

– PDMS, AVEVA Net (AVEVA)

– AutoCAD (Autodesk)

– IRP (Uhde Development)

Comos @ Uhde


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Comos facts

Comos facts

– More than 400 global floating licences (Comos basic + Comos ET)

– More than 400 Comos user worldwide

– Own expertise in Comos customizing since 1996

– Productive usage of Comos since 1997

– 5 Comos Administrators

– 4 Comos Applications � Comos PR, EQ, EI, HESTIA

– Comos 9.2 (32Bit) Update 5004

– 4 physical + 20 virtual Terminalserver (max. 8 - 10 User) with load-balancing

– Additional servers in subsidiaries worldwide

(India, Russia, Mexico, Thailand, South Africa, Australia, E)

– Windows 2008 R2 64Bit with Citrix 6.0

Comos @ Uhde


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Information Technologies – Overview – UTE (=“Uhde Total Engineering”)

PipingIRP

ElectricalComos EI

Progress

ControlPrimavera

PFDAutoCAD

ProcessComos PR

Document

ManagementSAP-DMS

EstimateUCS

Mechanical Completion

ICAPS

cFolders

Techn. Calc.Programms

SimulationAspen Plus

De

live

rab

les

Co

mo

sH

ES

TIA

EquipmentComos-EQ

Structure Data Explorer

SDE

PDS

SP 3D

Piping &Arrangement

PDMS

AutoCAD PID

PIDSP P&ID

SP-I

Instrument

sComos EI

Site Management

SMS

Cost

ReportingZwika

Cost Control

inhouseserv.KKE

Cost Control

subcontractsKKF

Record of

OrdersBUL

Material

Management

Expediting

SAP / Web

Shipping

LOADS

Spares

SAP / Web

Manual copyingManual electronic

transfer

Automatic electronic

transfer

Bill ofQuantityAvanti Pro

MaterialReceivingSiteTraxx

Logistic

Provider(Deufol,

Duisport)

SP-I

Instrument

sComos EI

ElectricalComos EI

EquipmentComos-EQ

Mass balance streams

Process Fluid list

Process Data tomeasurement &control points

Process Fluid list

Stream tables Process fluid listProcess Data to measuring- and control points

Pipe classesFluids (incl. Design-conditions)

Instrumentation data

Equipmentlist

Technical datafor the order

Purchase requisition

E-Consumer

Component listComponent list

Calculation data

Order Data

Building- and Assembly-data

Equipmentlist

Construction Unit

WorkunitsEngineering hours

Activities

Manpower loading data

Comos @ Uhde


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Month 0Month 6

Month 20 Month 28 Month 32Month 4

Month 10 Month 26

ConstructionCommis-sioningDetail EngineeringBasic Engineering

Simulation

SmartPlant P&ID

AutoCAD PFD

Comos® PR

Comos® EQ

Comos® EI

PDMS / PDS / SP 3D

IRP

Use of IT Tools for contract processing

Comos @ Uhde


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Content / Structure

Overview





Comos @ Uhde


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Process Engineering: Comos® PR

PipingIRP

ElectricalComos EI

Progress

ControlPrimavera

PFDAutoCAD

ProcessComos PR

Document

ManagementSAP-DMS

EstimateUCS


ICAPS

cFolders



De

live

rab

les

HE

ST

IA

EquipmentComos-EQ

Structure Data Explorer

SDE

PDS

SP 3D

Piping &Arrangement

PDMS

AutoCAD PID

PIDSP P&ID

SP-I

Instrument

sComos EI

Site Management

SMS

Cost

ReportingZwika

Cost Control

inhouseserv.KKE

Cost Control

subcontractsKKF

Record of

OrdersBUL

Material

Management

Expediting

SAP / Web

Shipping

LOADS

Spares

SAP / Web


transfer


transfer



Logistic

Provider(Deufol,

Duisport)

Mass balance streams

Process Fluid list


Process Fluid list

Stream tables Process fluid listProcess Data to measuring- and control points


Comos @ Uhde


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Comos® PR: Task

� Administration of process data of

– Fluids

– Material streams

– Instrumentation

� Editing of the material streams derived from simulation for the PFD-material

streams bar

� Editing and transfer of process data of fluids and instruments to downstream

disciplines

� Link between fluids and material streams

� Relating material streams to instruments

� Internal consistency check

(e.g. between design conditions of fluid and material streams)

Comos @ Uhde


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Comos® PR: Architecture / Structure

Process Database

I

M

P

O

R

T

C

A

L

C

U

L

A

T

I

O

N

S

Working Area

E

X

P

O

R

T

Elektronic Transfer

Selected measuring and control devicesfr. COMOS EI

Mass balance fr. Simulations-tools or Excel

Fluid list to

IRP

Streams to

AutoCAD (PFDs)

Fluid list to

COMOS EI

Selected measuring and control devices to

COMOS EI

Database

Fluids

Instr. & MSR

Database

Database

Selected measuring and control devices

fr. SPPID

Fluid list to

SPPID 1)

Streams

Comos @ Uhde


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Content / Structure

Overview





Comos @ Uhde


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Instrumentation: Comos® EI

PipingIRP

ElectricalComos EI

Progress

ControlPrimavera

PFDAutoCAD

ProcessComos PR

Document

ManagementSAP-DMS

EstimateUCS


ICAPS

cFolders



De

live

rab

les

HE

ST

IA

EquipmentComos-EQ

Structural Data Explorer

SDE

PDS

SP 3D

Piping &Arrangement

PDMS

AutoCAD PID

PIDSP P&ID

SP-I

Instrument

sComos EI

Site Management

SMS

Cost

ReportingZwika

Cost Control

inhouseserv.KKE

Cost Control

subcontractsKKF

Record of

OrdersBUL

Material

Management

Expediting

SAP / Web

Shipping

LOADS

Spares

SAP / Web


transfer


transfer



Logistic

Provider(Deufol,

Duisport)


Process Fluid list

Process fluid listProcess Data to measuring- and control points


Instrumentation data

Technical datafor the order

Equipmentlist

Comos @ Uhde


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Comos® EI- Instrumentation: Tasks

� Generation and management of

– Instrument specifications for enquiries and ordering

– Control system specifications with I/O-list and logic diagrams

– BoQ for Erection

– Wiring diagram

� Generation of

– Loop-Index

– Loop-Summaries

– I/O-List

– Cable list

– Instrument list

Comos @ Uhde


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Electrical: Comos® EI

PipingIRP

ElectricalComos EI

Progress

ControlPrimavera

PFDAutoCAD

ProcessComos PR

Document

ManagementSAP-DMS

EstimateUCS


ICAPS

cFolders



De

live

rab

les

HE

ST

IA

EquipmentComos-EQ


SDE

PDS

SP 3D

Piping &Arrangement

PDMS

AutoCAD PID

PIDSP P&ID

SP-I

Instrument

sComos EI

Site Management

SMS

Cost

ReportingZwika

Cost Control

inhouseserv.KKE

Cost Control

subcontractsKKF

Record of

OrdersBUL

Material

Management

Expediting

SAP / Web

Shipping

LOADS

Spares

SAP / Web


transfer


transfer



Logistic

Provider(Deufol,

Duisport)

Equipmentlist

Purchase requisition

E-Consumer

Comos @ Uhde


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Comos® EI- Electrical: Tasks

� Generation and management of

– Enquiry- and order specifications for E-equipments

– Cost calculation for E-equipments

– Bill of quantities

– Cable laying

� Generation of

– E-consumer list

– Switchboard list, calculation of load

– Cable lists

– Cable pulling list, Section assignment, Cable tray assignment

Comos @ Uhde


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Content / Structure

Overview





Comos @ Uhde


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Equipment: Comos® EQ

PipingIRP

ElectricalComos EI

Progress

ControlPrimavera

PFDAutoCAD

ProcessComos PR

Document

ManagementSAP-DMS

EstimateUCS


ICAPS

cFolders



De

live

rab

les

HE

ST

IA

EquipmentComos-EQ


SDE

PDS

SP 3D

Piping &Arrangement

PDMS

AutoCAD PID

PIDSP P&ID

SP-I

Instrument

sComos EI

Site Management

SMS

Cost

ReportingZwika

Cost Control

inhouseserv.KKE

Cost Control

subcontractsKKF

Record of

OrdersBUL

Material

Management

Expediting

SAP / Web

Shipping

LOADS

Spares

SAP / Web


transfer


transfer



Logistic

Provider(Deufol,

Duisport)

Equipmentlist

E-Consumer

Component list

Calculation data

Order Data

Equipmentlist

Construction Unit

Building- and Assembly-data

Workunits

Comos @ Uhde


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Comos® EQ: Tasks

� Construction and administration of

– Equipment specifications for inquiry and order

– Building- and installation relevant data

– Requirements for E-Consumer (especially in proposal phase)

� Generation of

– Name-Only-list

– Equipment list with technical data

– E-Consumer-list

Comos @ Uhde


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Content / Structure

Overview





Comos @ Uhde


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Progress Measurement: Comos® HESTIA

PipingIRP

ElectricalComos EI

Progress

ControlPrimavera

PFDAutoCAD

ProcessComos PR

Document

ManagementSAP-DMS

EstimateUCS


ICAPS

cFolders



Equipment

Comos-EQStructural

Data ExplorerSDE

PDS

SP 3D

Piping &Arrangement

PDMS

AutoCAD PID

PIDSP P&ID

SP-I

Instrument

sComos EI

Site Management

SMS

Cost

ReportingZwika

Cost Control

inhouseserv.KKE

Cost Control

subcontractsKKF

Record of

OrdersBUL

Material

Management

Expediting

SAP / Web

Shipping

LOADS

Spares

SAP / Web


transfer


transfer



Logistic

Provider(Deufol,

Duisport)

De

live

rab

les

Co

mo

sH

ES

TIA

Engineering hours

Activities

Manpower loading data

Comos @ Uhde


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HESTIA – Integration of Work Processes in EngineeringMain Motivation

� fast preparation and implementation of project time schedule

� definition of common engineering deliverables for the Uhde Group

� creation of transparent and common progress measurement methods

� integration of the different tasks of the Lead Engineers

� creation of a list of deliverables on demand

The Name

HESTIA is an acronym for Home office services ESTImating&planning

Approach

Comos @ Uhde


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Deliverable definition /

Scope verification

HESTIA Tasks

Man hour calculation

Split of Work definition

Time Schedule setup

Progress tracking

Project setup /

Partner definition

comos @ uhde it- supported plant engineering an overview

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