uhde inventa-fischer

Uhde Inventa-Fischer

Announcement of a new large-scale PET plant in Russia based on Melt-To-Resin (MTR) Technology

Stefan BartzVice President SalesIII Moscow International Conference "PET 2007“February 19, 2007

Seite 2Uhde Inventa Fischer Presentation PET2007

� Headquarter in Berlin

� 160 employees

� 25% of all employees in R & D

� over 400 PET and PA6 plants built worldwide

Uhde Inventa-FischerKey Figures

Domat/Ems, SwitzerlandBerlin, Germany


Customer: Alco-Naphtha LLC

Location: Kaliningrad, Russia

Capacity: 240,000 t/a PET resin “EKOPET”

Type of plant: 2-Reactor and Melt-To-Resin Technology

Commissioning: first half of 2009

Special feature: biggest single-line polyester plant in Europe

Uhde Inventa-Fischer to built large-scale PET resin plant

Alco-NaphthaLimited Liability Company


Construction SitePET Plant 240,000 tons per year

Principal: Alco-Naphtha LLC

Location: Pregolskiy township of Octyabrskiy region of Kaliningrad

Area: approx. 120,000 m²

Site and soil preparation : land clearance, soil drainage, soil densification,

earth cutting and filling



Plant LayoutPET Plant 240,000 tons per year

PTA storage

EG storage

Polycondensation plant

HTM plant

Utility plants

Chips storage


Waste Water

Treatment


Dzerzhinsk

Berlin

Scope of Supply and ServicesUhde Inventa-Fischer joins forces with OAO Uhde

Uhde Inventa-Fischer OAO Uhde

- Permit Engineering

- OSBL Engineering

- License

- Basic Engineering

- Detail Engineering

- Supply of all Equipment

- Supervision ofErection and Commissioning


Project Execution Phases

FEA cage stress calculation

Building Layout

Reactor Design

Basicengineering

Detailengineering

Erectionand

commissioningStart-upProcurement

N

±0.00 = xxx,xx müNNRevision index

exhaust duct

Der Inhalt dieses Blattes darf ohne unsere schriftliche Genehmigung Dritten nicht zugänglich gemacht werden. Alle Rechte vorbehalten.

Without our written consent the content of this document may not be disclosed to third parties. We reserve all rights.

Ind. Ändeurng Datum Name

Datum Name

Gez.

Gepr.

N.-Gepr.

Maße ohne

Toleranzangabe

ISO 2768-mK

Maßstab:

Kom.:

Kennw.:

Gewicht: kg

Ausf.: mal

Ind.

Urspr.

Blatt

Bl.

Ersatz f.

LAYOUT PET POLY 660 t/d MTR

P-0253

EKOEPET

1:100

0

02/2007 M.Kalio

Koch02/2007 MKaBASIC0Obj. 101 - layout +18315

05P-1-57383

A modification 17.01.07 MKa

A

B modification 25.01.07 MKa

B

1

A

3 52 4

BC

DE

LEVEL +18315

traffic load 5,0 kN/m²

Floor covering:^I Iconrete

pipe load 2,5 kN/m²

1

6180

250

85008000 10008000 8500

347-S-12

8000

8000

8000

7000

3100

0

5260

4600 1950 6000

4600

1430

32000

2450

3300

1250t180;ACt180;DCt180;EX1a

t180;EX1a t180;DC t180;AC

t180;ACHSE

t180;KABELBRÜCKE

12Stgn

175/280

12Stgn

175/280

345-R-01

345-T-01343-S-03

345-

E-6

1

343-S-11

345-F-71 345-E-51

345-R-02

342-D-08 342-D-13 342-D-16

7240

2200

4390

4100

3500

19501450

2340

2300

760

806

22201820 2280

345-

E-1

3

2200

2000

345-E-09

1300

4990

1710

345-F-72

345-J-09A

345-J-09B

3000

1950

4250

3340

2000

1600

3430

2850

3650

945

3526

175/

280

175/

280

safetycorridor

+8225

Lift

11S

tgn

12 S

tgn

lifting beam 30,0 t

B.o.s ~+xxxxB.o.s ~+xxxx

lifting beam 16,0 t

traffic load30,0 kN/m2

wall openingfor maintanance

4500 x 4500 mm

HEA

TING

& V

ENTI

LATI

ON


Project Execution PhasesCAD model

Basicengineering

Detailengineering

Erectionand



Project Execution PhasesFabrication of DISCAGE® MV Reactor

Basicengineering

Detailengineering

Erectionand



PET Resin “EKOPET”High quality PET resin for Russia and other markets …

Kaliningrad

… for production of PET bottles and containers for

- carbonated soft drinks (CSD)

- beer

- water

- juice

- sport drinks- ready-to-drink (RTD) teas etc.


2R Polyester Technology

Paste Mixer

M

M

PTA/PIA

EG

ESPREE® Reactor DISCAGE® MV Reactor

PET resin


2R Polyester TechnologyESPREE® Reactor

ESPREE® Reactor

post-esterification (PE)bubble tubereaction cups

prepolycondensation (PP)falling-film tube evaporation

esterification (ES)natural circulation reaction

tube wall pre-polymer (falling film)

HTM

detail falling film

EG vapor


Production of PET ResinConventional Process + SSP vs 2R MTR® Process

PTA, IPAEG

PET resini. V. = 0.75…0.82

Ester 1 Ester 2

2R Process with MTR Technology

Conventional Process + SSP

SSP

PTA, IPAEG

PET resini. V. = 0.65…0.85

Storage

Precursori. V. = 0.62…0.65

Prepoly Finisher

AA Cond.ESPREE® DISCAGE®


MTR® TechnologyShort Route to Bottle Grade Chips

Paste Mixer

M

M

Air

PTA/PIA

BG chips

EG

AA Conditioning

ESPREE® Reactor DISCAGE® MV Reactor

Granulator


MTR® TechnologyDISCAGE® MV Reactor


Intrinsic viscosity (IV) adjustable 0.65 - 0.85

Melting point adjustable 248 – 252 °C

Acetaldehyde content less than 1.0 ppm

Color number (CIE-LAB method) b*-value max. +1.0

Pellet shape spherical

Pellet size adjustable 12 – 17 mg

Crystallinity less than 45%

PET Resin “EKOPET”Product Quality


Underwater Granulation

MTR® TechnologyMelt Filtration, Granulation and AA Conditioning

AA Conditioning

Screen Changer


MTR® TechnologyCost Benefits

Save equipment cost, erection

cost and building cost

��No SSP plant

No heating-up of amorphous chips

No nitrogen loop

Less dust formation

No personal for operation of

SSP plant

Features MTR Technology

Save raw material��

Less labor cost��

Save heating energy��

Save nitrogen and electric energy for blowers

��

Cost Benefits


MTR® TechnologyReduction of Conversion Cost

0

20

40

60

80

100

Co

st

in %

Capital

cost

Fixed

operating

cost

Energy

cost

Other cost Total

conversion

cost

SSP Route (4R)

MTR Route (2R)

Basis: Capacity 660 tons per day

� Capital cost 26%

lower

� Fixed operating

cost 21% lower

� Energy cost 40%

lower

� Total conversion

cost 28% lower

Cost benefits of 2R

process with MTR®

technology:


ReferencesEastern Europe

Customer: SK EurochemLocation: PolandCapacity: 130.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2005Special feature: PET bottle grade chips

Customer: SK EurochemLocation: PolandCapacity: 130.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2005Special feature: PET bottle grade chips


Customer: New Polymer Plant „Senege“Location: Moscow, RussiaCapacity: 100.000 t/aProcess: Uhde Inventa-FischerCommissioning: April 2006Special features: 2 Reactor process,

PET bottle grade chips

Customer: New Polymer Plant „Senege“Location: Moscow, RussiaCapacity: 100.000 t/aProcess: Uhde Inventa-FischerCommissioning: April 2006Special features: 2 Reactor process,

PET bottle grade chips



Customer: ОАО „Mogilevkhimvolokno“Location: Mogilev, BelarusCapacity: 90.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2nd half 2007Special features: 2 Reactor process and

Melt Conditioning

Customer: ОАО „Mogilevkhimvolokno“Location: Mogilev, BelarusCapacity: 90.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2nd half 2007Special features: 2 Reactor process and

Melt Conditioning



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