common rail spares

1

1Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545

Fax.No. ++44(0)1254 53547 E-mail. [email protected]

Common RailSpare PartsCatalogue

2

2

27D15014.5mmx7.5mmx1.5mm copper

Fitted to Mercedes

27D15215.5mmx7mmx2mm copper

Fitted to Fiat (Bosch)

27D153copper

Fitted to Peugeot (Siemens)

27D15415.8mmx7mmx1.5mm copper

Fitted to Peugeot (Bosch)

27D15520mmx9.5mmx1mm copper

Fitted to Renault 420

27D156Copper

Fitted to Cummins

27D15713.65mmx7mmx1.6mm copperFitted to Ford Focus / Transit

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545Fax.No. ++44(0)1254 53547 E-mail. [email protected]

www.darwendiesels.com

27D15114.5mmx7.5mmx3mm copper

Fitted to Renault (Bosch)

COMMON

RAIL

WASHERS

3

3

27D158Citc/R Siemens Common Rail

Injector Washer

27D171Mercedes Actros EUI Washer



27D159Jag/Ford Common Rail

Injector Washer

COMMON

RAIL

WASHERS

4

4

27D17015.7mmx7.4mmx3mm Brass

Fitted to VW / Audi EUI

CMR75Seal Kit Cummins injector x 6

CMR77Iveco Common Rail Injector O-ring x 12

CMR78Solenoid O-ring x 12

CMR79Injector Nozzle nut Cummins

CMR86Renault 420 Common Rail Injector

seal x 12

CMR89Needle Lift Shim Kit



F 00V C 1750315mmx7mmx1.5mm copper

Fitted to Vauxhall. Vectra—Common Rail

5

5

CMR94Injector Nozzle nut Renault 420

097490-0010Repair Kit Denso Common Rail

096710-0051Inlet & Outlet Regulator

CMR106Cp1 cam kit

Complete With Groove

CMR114Pressure Regulator Gasket

CMR302CP3 80/110 Oil seal kit



CMR301CP3 70 Oil seal kit

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6

CMR311CP3 110 seal kit


CMR500Siemens Common Rail Pump

Repair Kit

CMR511Siemens Common Rail

Leak off Pin

F00R0P0656Fuel Spigot

F00N200141CP3 Plunger Spring




CMR370-89CP3 70-89 seal kit

7

7

F00N200993CP3 Suction valve

0 928 400 502CP3 Pressure Regulator

17D10Nozzle Button

Mercedes Actros

18D10CP3 Seals

36mm & 37mm

18D300Sealing Ring CP1Mercedes x 10 pcs

0 928 400 481CP3 Pressure regulator



0 928 400 487CP3 Pressure regulator

18D100starter pack Bosch common rail injector repair kit. Con-sisting of striping plate, pressure seal assy tool, pilot valvesocket, injector washers, high pressure seals, pins, pilot ballvalve, Cummins seals, solenoid seal, H.P. washer, Renault

8

8

18D100

9

9

CM

R50

NO

ZZLE

PIN

1X

10

CM

R65

PIL

OT

VALV

E1

X20

CM

R75

CU

MM

INS

SEA

L1

X6

CM

R78

CU

MM

INS

SEA

L1

X12

CM

R86

REN

AU

LT42

0SE

AL

1X

12

CM

R42

INJE

CTO

RE

LEC

TR

OVA

LVE

SEA

L1

X10

CM

R49

H.P

.INJE

CTO

RIN

LE

TW

ASH

ER1

X10

34D

321

CM

R88

HIG

HPR

ES-

SUR

ESE

AL

1X

10

27D

151

RE

NA

ULT

C.R

.INJE

CTO

RW

ASH

ER

1X

10

27D

152

FIAT

C.R

.INJE

CTO

RW

ASH

ER1

X10

STR

IPPI

NG X

PLA

TE

1

27D

153

PEU

GE

OT

C.R

.INJE

CT

OR

WA

SHER

1X

1027

D15

4PE

UG

EOT

C.R

.INJE

CTO

RW

ASH

ER

1X

10

27D

155

REN

AU

LT42

0C

.R.IN

JEC

TOR

WA

SHER

1X

10

33D

903

PRES

SUR

ESE

AL

ASS

YTO

OL

X1

33D

500

PILO

TVA

LVE

SOC

KE

TX

1

27D

156

CU

MM

INS

C.R

.INJE

CTO

RW

ASH

ER

1X

10

18D100CONTENTS

10

10

NOZZLE NUMBER INJECTOR NUMBER

DSLA156P736 0 445 110 010

DSLA145P763 0 445 110 002

DSLA156P737 0 445 110 015

DSLA142P795 0 445 110 044

DSLA136P804 0 445 120 002

DSLA140P862 0 445 110 021

DSLA145P868+ 0 445 110 030

DLLA156P889 0 445 110 034

DLLA145P926 0 445 110 047

DLLA145P926+

DSLA143P970 0 445 120 007

DSLA144P971+ 0 445 110 057

DSLA144P973+

DSLA142P988+ 0 445 110 062

DSLA144P1021 0 445 110 068

DSLA154P1034 0 445 110 070

DLLA156P1107 0 445 110 021

DSLA144P1295 0 445 110 119

Common Rail Nozzles from DDL:

Darwen Diesels Ltd. Tel ++44 (0) 1254 53545Fax ++44(0) 1254 53547 Email [email protected]

Website www.darwendiesels.com

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11

NOZZLE NUMBER APPLICATION

DSLA145P580 IVECO CURSOR

DLLA154P596 MERCEDES ACTROS

DLLA150P635 SCANIA

DSLA150P783 VW/AUDI

DSLA150P800- VW/AUDI

DLLA140P826 IVECO 400 E35/E36

DSLA150P838 VOLVO F7

DLLA150P847 SCANIA 164 580 HP

DLLA150P848 SCANIA 164 480 HP

DLLA155P872 VOLVO FH12

BDLL143P894 IVECO

DLLA150P957 MERCEDES ACTROS

DSLA140P970 CUMMINS/DAF/IVECO

DSLA150P1043 VW/AUDI

DLLA150P7154 VOLVO FH12

ALR3419 LANDROVER TD5

DLLA155P572- DELPHI

EUI Nozzles from DDL:

Darwen Diesels Ltd. Tel ++44 (0) 1254 53545Fax ++44(0) 1254 53547 Email [email protected]

Website www.darwendiesels.com

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12



CP1DIESEL FUEL PUMP

FIG. DDL NUMBER DESCRIPTION

112234556666677777

F 00R 0P 1727F 00R 0P 0577F 00R 0P 0743

CMR 39AF 00R 0P 1249

CMR 33F 00R 0P 0407

28D110 281 002 4800 281 002 4830 281 002 4880 281 002 4930 281 002 500

CRB0100CMR100-NCMR 130CMR 137

CRB 0101

HEAD SEALHEAD SEALCONICAL SEALCONICAL SEALVALVE ASSEMBLYOUTLET BALLPROTECTIVE CAPPROTECTIVE CAPPRESSURE REGPRESSURE REGPRESSURE REGPRESSURE REGPRESSURE REGGASKET KITGASKET KIT MERCGASKET KITGASKET KITGASKET KIT

FIG. DDL NUMBER DESCRIPTION

89999101111121212131414151617

F 00R 0P 0215F 00R 0P 0925F 00R 0P 1686F 00R 0P 1727F 00R 0P 1747F 00R 0P 0160F 00R 0P 0183F 00R 0P 0127F 00R 0P 0182F 00R 0P 1143F 00R 0P 1187F 00R 0P 0592

CMR 24F 00R 0P 0592

CMR 27CMR 1700-9

CMR 3

ORIFACE DISCELEMENT ASSEMBLYELEMENT ASSEMBLYELEMENT ASSEMBLYELEMENT ASSEMBLYPLATEVALVE SPRING VALVESPRING SHUT DOWN VALVEPISTON SHUT DOWN VALVEPISTON SHUT DOWN VALVEPISTON MERC SHUT DOWN VINLET / RET VALVESHUT DOWN VALVE ASSYSHUT DOWN VALVE ASSYFUEL GALLERYREG. SEAL KITSPRING N.R.VALVE

35

13

13



CP1DIESEL FUEL PUMP

FIG. DDL P/N DESCRIPTION

1819202122232324252627282930313232

CMR 2CMR 21CMR 23CMR 29CMR 28CMR 1

F 00R 0P 1447CMR 32CMR 31

CMR 10428D16

F00R 0P 1466F 00R 0P 0550

CMR 34CMR 35CMR 46

0 928 400 384

ELEMENT CIRCLIPCAMSHAFT BUSHDRIVE SHAFT CAMCAM FOLL. CAGECAM FOLLOWERPLUNGER SPRINGPLUNGER SPRINGVALVE CAGE (S)ELEMENT SCREWSCREW KITPROTECTION CAPGASKETOUTLET ADAPTORVALVEVALVE CAGE LARGE3rd VALVE SOLENOID3rd VALVE SOLENOID

FIG. DDL P/N DESCRIPTION

333434

343435

F 00R 0P 0414CMR H7CMR H72

F 00R 0P 1116F 00R 0P 1118F 00R 0P 1729

PROTECTIVE SLEEVEDRIVE SHAFT 7mm LIFTDRIVE SHAFT 7mm LIFT 2SEALSDRIVE SHAFT 6.5 mm LIFTDRIVE SHAFT 7mm LIFTDRIVE SHAFT HOUSING

35

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MERCEDES ACTROSINJECTION PUMP

FIG DDL PART NUMBER DESCRIPTION

1 CMR 68 NOZZLE NUT

2 CMR 74 SPRING

3 PDE 123 BUTTON & SPACER KIT

4 CMR 75 EXTERNAL O—RING

5 CR 850 SHIM KIT

6 27D150 NOZZLE WASHER

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15



VOLKSWAGEN PDE 80INJECTION PUMP


1 SOL 80 EXTERNAL SEAL KIT

2 EUI 80 SOLENOID O RING KIT

3 PDE 801 ELEMENT, NOZZLE &VALVE ALIGNMENT KIT

4 27D170 NOZZLE WASHER

5 PDE 803 SOLENOID SHIM KIT

6 CR850 SHIM KIT

7 SEE SEPARATELIST

NOZZLE

16

16



PDE 100, PDE 110MERCEDES ATEGO&ACTROS

INJECTION PUMP

FIG DDL PARTNUMBER

DESCRIPTION

1 SOL 101 SCREWS & O RING KIT

2 PLD 100 ATEGO EXTERNAL O RING KIT

3 PLD 110 ACTROS EXTERNAL O RING KIT

4 PDE 10 SOLENOID RETAINER SCREW

5 PLD 90 SOLENOID REGULATOR KIT

1

2

3

4

5

17

17



PDE 90BOSCH VOLVO, IVECO, SCANIA

INJECTION PUMP


1 PDE 19 SCANIA SOLENOID SEALS

2 EUI 17 SOLENOID SEALS

3 PDE 10 SOLENOID REGULATOR KIT

4 CR 850 SHIM KIT

5 EUI 10 SPRING

6 PDE 132 BUTTON & SPACER

7 EUI 101 VOLVO EXTERNAL SEALS

8 PDE 311 SCANIA EXTERNAL SEALA

9 PDE 32 IVECO EXTERNAL SEALS

10 SEE SEPARATE LIST NOZZLE

11 PDE803 SOLENOID SHIM KIT

1 2

78

9

10

11

18

18



DELPHI EUIINJECTION PUMP

FIG DDL PARTNUMBER

DESCRIPTION

1 CR 374 SHIM KIT

2 EUI 101 EXTERNAL SEAL KIT

3 EUI 11 SPRING

4 EUI 123 BUTTON & SPACER KIT

5 SEE SEPARATE LIST NOZZLE

6 EUI 18 SCREW & BASIC KIT

2

19

19



VOLVO FH12 460 HP DELPHIINJECTION PUMP


1 EUI 102 EXTERNAL SEAL KIT

1

20

20



FIG PART NUMBER DESCRIPTION

1 CMR 42 SOLENOID SEAL

2 CMR 65 VALVE BALL

3 CMR 49 PRESSURE CONNECTOR SEAL

4 CMR 64 HIGH PRESSURE SEAL

5 CMR 49 PRESSURE CONNECTOR SEAL

6 CMR 8283 PISTON SHIM

7 CMR 48 NOZZLE NUT

8 CMR 50 LOCATING PIN

9 SEE LIST NOZZLE WASHER

10 18D400 LEAK OFF CONN. 90 DEG

11 18D401 LEAK OFF CONN 180 DEG

12 18D100 INJECTOR REPAIR KIT

10 11

BOSCH COMMONRAIL INJECTOR

PARTS LIST

12

12 & 1

12 & 2

12 & 4

12 & 9

common rail spares

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