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Commissioning drives with wizards and macros - Simplicity at its best!

2015-07-22

Unrestricted / © Siemens AG 2015. All Rights Reserved.

Why do we commission a drive?

Intelligent Operator Panel IOP

• Features

• Wizards

• Fan & Pump Example

• Basic Commissioning

Summary

Demo

Agenda

2015-07-22


Why commission a drive?

The user needs to establishWhere is stop/start coming from?What are the motor characteristics?What is the nature of the machine being driven?

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SINAMICS G120The modular vector drive. Efficiency through application-specific optimizations

Product Feature Benefit to the Customer

The modular system: free combination of operator panel, control unit and power module

Application-specific design cost-efficiency

Efficient Infeed Technology Regenerative Energy directly applied back to the grid while offering cost savings, space savings while maintaining performance

Free Function Blocks Free programmable logic function blocs for logical, arithmetic and numerical functions without added PLC programming

Safety functions directly integrated in the drive

Minimize production risks, while maximizing productivity

Intelligent Operator Panel Interface

Graphical human interface device with intuitive guided menu for commissioning and maintaining the Siemens drive system.

2015-07-22


SINAMICS G120The modular drive for basic and medium applications

Chemical

Food & Beverage

Building

Textiles

Cranes

Cement

Water Machine Building

Conveyor

Performance Continuous Motion

Purpose Basic Medium HighPumpingVentilatingCompressing

• Centrifugal pumps

• Radial/axial fans

• Compressors

• Eccentric worm pumps

Moving • Belt conveyors

• Roller conveyors

• Chain conveyors

• Belt conveyors• Roller

conveyors• Chain

conveyors• Vert./horiz.

handling• Elevators• Escalators• Gantry cranes• Ship drives• Cable railways

• Elevators• Container

cranes• Mine hoists• Open cast

mine excavators

• Test stands

Processing • Mills• Mixers• Kneaders• Crushers• Agitators• Centrifuges

• Mills• Mixers• Kneaders• Crushers• Agitators• Centrifuges• Extruders• Rotary

furnaces

• Extruders• Winders /

unwinders• Leading /

Following drives

• Calenders• Mechanical

presses• Printing

machines

SINAMICS G120

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Unit Model Function

PowerModule

PM240-2 Multiple applications – from pumps, fans, compressors to general machinery

PM250 … + energy feed back into the line supply

PM260(special order)

… 600V including sinusoidal filter

ControlUnit

CU230P-2 Pumps, fans, compressors

CU240B-2 General machinery constructions with basic I/O structure

CU240E-2 General machinery constructions with expanded I/O structure and safety

CU250S-2 General machinery constructions with extended I/O structure, encoder interface,and extended safety functions

OperatingPanel

BOP-2 (Basic)

Display for commissioning and diagnostics

IOP (Intelligent)

…+ intuitive menu guidance due to Application Wizard and graphics. Also available in handheld version

SINAMICS G120 Highlights Modularity for high efficiency

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Wizard-supported commissioning with the Intelligent Operator Panel (IOP)

Intelligent Operator Panel (IOP)

Additional functions, converter types and languages can be downloaded

Intuitive navigation using a control wheel

Graphic display (240x160 pixels)Status display with freely selectable units

Direct manual operation of the drive

Diagnostics based on plain text display with integrated help function

Structured menus

USB port for PC, Sub-D connection to the converter

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IOP operation in the manual mode

Jogging

Setpoint

Start / stop

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IOP application wizards

Different standard application wizards will be offered as download See FW download

Every Wizard is based on a circuit diagram The circuit diagram is

part of the IOP documentationhttp://support.automation.siemens.com/WW/view/de/30563514/133300

L1L2L3PE

L1 L2 L3

Fuses

u v w

0 - 10 V / 0 – 20 mA / 4 -20 mA

9

5

M3~

6

7

8

16

17

10

14

15

11

AIN 1 +

AIN 1 -

AIN 2 +

AIN 2 -

PTC A

PTC B

DIN 1

DIN 2

DIN 3

DIN 4

DIN 5

DIN 6

3

40 - 10 V / 0 – 20 mA / 4 -20 mA

P 24 V

+ -

Setpoint

25

24

23

22

21

20

19

18

AOUT 1 +

AOUT 1-

AOUT 2 +

AOUT 2-

Drive Failure

On /Off

Reset

Dry Running Protection

Wiz-ards

Frequency control

Pumps

Fans

Com-press-

ors

Convey-ors

Closed-loop control

Frequency control

Closed-loop control

Frequency control

Closed-loop control

Conveyor

Quickcommissioning

PIDsettings

Boostsettings

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Wizard – Closed Loop Pump and Fan Wiring

Example:On/Off to terminal 5External belt failure/dry pump to terminal 7Reset to terminal 7Setpoint to terminals 3 & 4PID feedback to terminals 10 & 11Analog Outputs for frequency at 12 & 13Analog outputs for current at 26 & 27

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Basic Commissioning WizardSteps for IEC 50Hz Demo Unit

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Basic Commissioning Continued

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Finalizing Basic Commissioning

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Macro IO pre-assignmentsTwo and three wire control

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IOP detailed diagnostic functions directly available

Faults & alarmsDevice identification data

I/O statusCommunication

status

I/O simulation

Converterenable signals

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IOP - additional functions

Plain text diagnostics Supplementary information

is available by pressing the INFO key

Use of technological units

User-defined parameter list

Series commissioning

14 User Interface Language available

Settings via the IOP Status screen Wizard

The most important parameters in a dedicated list

Uploading/downloading a parameter set

Management of the Online Languages via IOP-Updater

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IOP - updates

IOP update via USB port IOP switches into the maintenance

mode when connected via USB Power supply via the USB master

IOP firmware updates/language packages/ Wizardshttp://support.automation.siemens.com/WW/view/de/67273266

Update via download (SIOS) and executing theinstallation program

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IOP customer advantages - summary

Fast commissioning without expert knowledge Standard applications can be simply commissioned using application-specific Wizards User-defined parameter list Simple local commissioning using a handheld version Series commissioning using the clone function Commissioning without documentation

Minimized maintenance work times Plain text display diagnostics Languages, Wizards and firmware can be simply updated

via USB Plain text help function for local display and to resolve

fault messages

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IOP customer advantages - summary

High degree of operator friendliness and intuitive operation Possible to toggle between automatic and manual modes Intuitive navigation by operating a wheel Graphic display Status display with freely selectable units

Can be flexibly used Can be mounted directly on the Control Unit, installed in the door or as

handheld device Simple and fast mechanical and electrical installation in doors Handheld device Support of 14 different Languages: German, English, French, Spanish,

Italian, Czech, Danish, Polish, Turkish, Portuguese, Swedish, Russian and Finish; Chinesisch simplified is available based on a separate device with Chinese, English and German User Interface

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IOP can be flexibly used

Device versions

Degree of protection IP54 / UL Type 12 Can be mounted on SINAMICS CUs G120 (CU240B-2, CU240E-2, CU250S-2) G120P (CU230P-2) G120C

Connected via cable to G110D 2)

G120D (CU240D-2, CU250D-2) 2)

G110M 2)

ET200S FC ET200pro FC 2)

S110 (CU305) 1)

Option for simple door installation Only one square cutout Standard RS232 cable

Available as handheld device Including rechargeable batteries and charging unit

Handheld

Door installation

CU mounting

1) PC inverter connecting cable required (6SL3255-0AA00-2AA1)2) RS232 connecting cable with optical interface required (3RK1922-2BP00)

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Door installation concept

IOP door installation is supported by the following inverters: G120, G120P, G120C, S110

Top view

Sheet steel door1…3 thick

Seal around the edge for IP54 / UL12

-> Connector to the CU-> IOP power supply from CU

Only a square cutout is required

Rear view

View from the right

Mounting clamps

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Handheld (IP20)

70 mm

195

mm

40 m

m

RS232 connector

DC input

On/off switch

View from the top

View from below

Charging unit with interchangeable connectors for:EU / UK / USA

Rechargeable 4xAA batteries~ 8h operation

RS232 cable (3m) included in the scope of supply

Optical cable optionally available for IP65 inverters

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Documentation

User documentation

Intelligent Operator Panel

Operating instructions for the Intelligent Operator Panel IOPhttps://support.industry.siemens.com/cs/ww/en/view/101920450

IOP firmware, wizards and language update V1.6 SP1https://support.industry.siemens.com/cs/de/de/view/109476464

FAQ: What IOP version supports which SINAMICS Control Units and/or firmware version?http://support.automation.siemens.com/WW/view/de/67273266

Basic Operator Panel

Operation Manual, Basic Operator Panel 2 (BOP-2)http://support.automation.siemens.com/WW/view/de/42185248

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Hands On – Commission the drive

Use your IOP and perform a Basic Commission on the drive.

Set up STANDARD DRIVE CONTROL

Be sure to read your motor nameplate. Set the drive up for the 460V data on the nameplate

LINEAR Characteristic• What is this for? Constant or Variable Torque applications?

Set up control for STANDARD IO with MOP, Macro 9. • What does this do?• What was default control settings in the drive? Field bus control? Y or

N?

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Suggested Lab Tasks to Try

1. Operate the drive via HAND Mode. Can you use the roller ball to control speed?

2. Go to EXTRAS and identify the Drive. Can you obtain the part number of your drive?

3. Go to EXTRAS and activate status screen wizard. Change from bar graph to SCALAR values. Keep r0021 n_act TOP and r0025 U_output Bottom. Select RPM units for r0021 with “0” decimals. Save and check your findings. What is represented by the symbol n_act?

4. Go to PARAMTERS and Search for parameter 2030. Set it to “0”. Did the blinking BF light turn off after you power cycle the drive?

5. Go to UPLOAD/DOWNLOAD and save the parameter file Drive to Panel for back up.

2015-07-22


Thank you for your attention!

YOUR NAMEAddress

Phone: Cellular: Email: [email protected]

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