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Class #1 Introductions & Fluid Power Fundamentals ME 4232: FLUID POWER CONTROLS LAB

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Class #1

Introductions & Fluid Power Fundamentals

ME 4232:

FLUID POWER CONTROLS LAB

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Professor: Jim Van de Ven• Research in Energy Conversion & Storage

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Introductions

• TAs: Sebastian Corby

John Dixon

Qianrong Huang

Everett Wenzel

• Active Learning:

“Tell me and I’ll forget;

show me and I may remember;

involve me and I’ll understand.” (Confucius)

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Why Use Active Learning?

• Research shows it

is effective!

Figure from: Smith, Karl A. et al., “Pedagogies of 

Engagement: Classroom-Based Practices,”

 Journal of Engineering Education, Jan 2005.

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Class Agenda

• Introductions

• Fluid Power Introduction• Syllabus

• Fluid Power Fundamentals

• Least Squares Fitting

• Summer Opportunities

• Course Goals

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Peer Introductions

• Name Cards

• Meet Neighbor – Groups of 2

 – Name – Where they are from

 – Something interesting about them

• Introduce Neighbor to the Class

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Fluid Power Introduction

1 N

100 N

weight

Power source

(pump)

Transmission

(hoses, pipes

carrying fluid)Actuator 

(cylinder,

hydraulic

motor)

Bramah press (1795)

Control units(valves)

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Fluid Power Applications• Automotive

• Aerospace

• Construction industry

• Lawn and garden

• Agriculture

• Robotics

 – Rescue• Biomedical

• Mechanical testing – components / materials

 – structure

• Manufacturing – steel

 – injection molding

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Applications:

Testing Equipment

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Fluid Power Introduction

• Video:

 – Fluid Power: A Force for Change

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Advantages / Disadvantages / Challenges

Advantages:

• Power/Force

Density

 – Hydraulic vs.

Electric

• Precise Control

• Flexibility• Robust

• Low-cost

Disadvantages:

• Leakage

• Non-linear • Fire Hazard 

• Contamination

• Efficiency

Challenges:

• Compact Energy

Storage

• Compact Power 

Sources

• Efficiency

• Noise / Vibration

• Leakage

Both motors produce 1200 lb‐ft 

torque at 400 RPM. 

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Local Perspective

• Local fluid power companies

 – Components:

• Eaton Corporation, Eden Prairie

• Sauer-Danfoss, Minneapolis

• Continental Hydraulics, Savage

• Parker Hannifin, Golden Valley

• … – Systems:

• MTS Systems, Eden Prairie

• Toro Company, Bloomington

• Caterpillar Paving

• ….

Center for Compact and Efficient Fluid Power 

@ University of Minnesota

a NSF Funded Engineering Research Center 

http://www.ccefp.org/

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Syllabus + Course Site

• http://www.me.umn.edu/courses/me4232

• Website will be continually updated 

• *the schedule and topics will change without

notice

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Lab Report Format

• Introduction: What you are trying to find out and why

• Methods: Explain how the question is answered • Results: Results of the experiment

• Discussion: Explain and Interpret your results

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Fluid Power Fundamentals

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Needle Valve

)(2

210 PP AC Q d 

  

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Fluid Power Summer Opportunities

• REU – Research Experience for Undergraduates

 – Fluid Power Research in Academic Lab – Georgia Tech, University of Illinois in Urbana-Champaign, University of 

Minnesota, Milwaukee School of Engineering, North Carolina A&T State

University, Purdue University, and Vanderbilt University

• Fluid Power Scholars Program – Paid Internship w/ Training Program – Caterpillar, John Deere, Sun Hydraulics, CNH and Eaton Corporation

 –  http://www.ccefp.org/get-involved/students/fluid-power-scholars-program

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Feedback – 2 minute writing

• ½ Sheet of Paper 

• No Names

• What are your goals for this course?