byteoperations · 3 the challenges in manufacturing industries poor production visibility and...

JUN| 2020

P R O D U C T I O N | M A I N T E N A N C E | E N E R G Y | U T I L I T Y

D R I V I N G T H E I N D U S T R I A L D I G I T A L T R A N S F R O M A T I O N

byteOPERATIONS

byteFACTORY

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Trends in Manufacturing Industries

Maxbyte Technologies Limited – Proprietary information

3

The Challenges in Manufacturing Industries

Poor production visibility and manual data entry leads to only 60% accurate production data for forecasting & decisions

Unscheduled reactive maintenance due to equipment breakdown leads to delay in 10% of product volume delivery to dealers and customers

IIoT implementation required skilled people to assess, configure, integrate, analyze & manage system and factory big data


Network

Mobile

Analytics

Cloud

Security

Social

Sensors, Wearable & Devices

Digital Manufacturing

Platform

Production OEE Analytics Shop floor Machine production Monitoring

Condition Monitoring & DiagnosticsMachine Condition Anomaly Condition Monitoring

Intelligent Maintenance SystemDigital Autonomous Maintenance Ticketing System

Digital ANDON SystemAssembly line Tracking & Traceability

Energy & Utility AnalyticsFactory wide energy & Utility consumption analysis

EAIEnterprises Application Integration


byteOPERATIONS

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How it works?

1 byteASSESSI4.0 Assessment, Business Case ROI Calc,Roadmap Manager & IIoT BoM Generator

2 byteSENSESensor data acquisition and edge node modules available for any machines in the shop floor

3 byteCONNECTSystem Integrators rapidly connect to and remotely visualize data from any PLC/Controls in the factory

4 byteAPPSImprove efficiency through Role Based Real-time Production, Energy, Maintenance Analytics, Anomaly Detection and Troubleshooting

5 byte360Administrate, Monitor, Diagnosis and Analytics on IIoT Environment

One modular digital factory platform to improve production efficiency by 20%

byteOPERATIONS


CONVENTIONAL SPM CNC ROBOT WATER SYSTEM AIR THERMAL SYSTEM ENERGY

SENSOR, DATA ACQUISITION, MACHINE PLC CONNECTOR & CONVERTER

Wi-Fi, ETHERNET, BLUETOOTH, RFID & INDUSTRIAL GATEWAY

Factory Shop-Floor Machines Factory Utility Machines

ON-PREMISES SERVER / MAXBYTE SECURED CLOUD

COMMUNICATION INTERFACE (PROFIBUS, PROFINET, OPC. MTTQ, REST API, Sockets, AlwaysOnTM, etc)

Role Based Console

Monitoring & AlertManagement

Dashboard & Reporting

Process & Event Management

WEB REAL-TIME NOC FACTORY MANAGEMENT TEAM PRODUCTION, MAINTENANCE & SERVICE TEAM

BARCODE READER, DIGITAL GAUGES, BIOMETRIC SCANNER & USER INTERFACE

PRODUCTION OEE ANALYTICS

CONDITION MONITORING & DIAGNOSTICS

INTELLIGENT MAINTENANCE

DIGITAL ANDON SYSTEMENERGY & UTILITY ANALYTICS

ENTERPRISES APPLICATION INTEGRATION

- Digital Manufacturing PlatformbyteOPERATIONS


PRODUCTION OEE ANALYTICS

KEY BENEFITS

▪ OEE: Availability, Performance, Quality Part Count▪ Machine Downtime reasoning: Setup, breakdowns…▪ Dashboards & Reports: For hourly, shift based, daily management, by machine, part,

operator

ENABLE TO INCREASE PRODUCTION PERFORMANCE

INCREASE EFFICIENCY OF MAN, MACHINE, PROCESS

IMPROVE DEMAND FORECAST

FOR BETTER VISIBILITY OF

SHOPFLOOR EFFICIENCY

byteOPERATIONS


CONDITION MONITORING &

DIAGNOSTICS

KEY BENEFITS REDUCE MACHINE UNSCHEDULED DOWNTIME

FASTER MAINTENANCE RESPONSE AND RESOLUTION

IMPROVED MACHINE MAINTENANCE AND COST REDUCTION

▪ Dedicated Sensor to capture machine Condition monitoring such as Vibration, Pressure, Temperature, etc.

▪ Condition Anomaly Detection & Threshold based alerts▪ Configurable threshold limit - Setting threshold limit (Min & Max Value for each

parameters)

SMART & PROACTIVE MAINTENACE

byteOPERATIONS


ENERGY & UTILITY ANALYTICS

KEY BENEFITS

ENABLE TO REDUCE ENERGY BILLS

ARRESTING THE ENERGY & UTILITIES LEAKAGES WASTAGES

CROSS FUNCTIONAL ANALYTICS FOR DECISION MAKING

▪ Coverage of Energy from HT/LT Panel to Machine Level▪ Single Line Diagram representation of factory from substation to end asset▪ Utilizes consumption & Condition Monitoring – Water, Air, Gas, Thermal, etc▪ Reports & Trends – Energy & Utility Consumption trend analysis and Reports - For hourly,

shift based, daily management, by machine basis

SMART & OPTIMIZED FACTORY ENERGY

SAVINGS

byteOPERATIONS


DIGITAL ANDON SYSTEM

KEY BENEFITS

IMPROVE DATA AVAILABILITY & COMMUNICATION

INCREASED BUSINESS INTELLIGENCE & DECISION INSIGHTS

INCREASE EFFICIENCY OF MAN, MACHINE, MATERIAL & PROCESS

STREAMLINED ASSEMBLY LINE PRODUCTIVITY

▪ Track the takt time assembly material using RFID/BLE beacons ▪ Real-time Assembly line downtime analysis & alerts▪ Digital Ticketing System to track the downtime event status in real-time

byteOPERATIONS


INTELLIGENT MAINTENANCE

SYSTEM

KEY BENEFITS REDUCED MACHINE DOWNTIME

FASTER MAINTENANCE RESPONSE AND RESOLUTION

IMPROVED SHOP FLOOR PERSONNEL & MAINTENANCE TEAM EFFICIENCY

▪ Mobile app based preventive maintenance instruction & execution▪ Automatic machine initiated maintenance request by for faults & alerts▪ Ticketing system to view list of issues and follow up the progress in maintenance issues

IMPROVES FASTER MAINTENANCE

RESPONSE

byteOPERATIONS


ENTERPRISES APPLICATION INTEGRATION

KEY BENEFITS REDUCE UTILITIES WASTAGE & DOWNTIME

IMPROVED UTILITY MANAGEMENT AND COST REDUCTION

IMPROVED VISIBILITY OF SUPPLIER & CUSTOMER DEMANDS

▪ Integration of Multi Third-party Application such as ERP, MES, CRM, etc▪ Push & Pull byteOPERATION Application Data into Third Party Application for Actionable

Insights▪ Support different business logic to integrate software

SMART CONNECTS FOR

SUPLLIER & CUSTOMER

byteOPERATIONS


- Mobile ApplicationbyteOPERATIONS

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Plant Wise Trends Machine Wise TrendsIndividual Machine

DashboardReports


byteEDGEONE-STOP SHOP FOR IIoT IMPLEMENTATION NEEDS

Maxbyte’s byteEDGE delivers a effective solution for industrial sensing which allows for dataacquisition and processing which is cost effective, straightforward, secure and scalable. It aims tocombined to deliver the critical data from the assets throughout your shop-floor operationsmachine to byteOPERATION System where you can apply the business logic and analytics to getactionable insights which helps in extract maximum business value.

Temperature, pressure, flow, level, vibration, load, Energy, etc

Industrial Standard Sensors

Multi interfacing protocols: RS485, MODBUS TCP/IP, RS232, RJ45, BLE, OPCConnectivity as modular options: Ethernet, Wi-Fi, Bluetooth, GSM 2G 3G

Edge Devices

Industrial Barcode, QR Code & RFID reader, Bluetooth BLE & UWB tracking devices

Tracking Devices

Industrial Standard User Interface – HMI & Tablet PC, Shop floor LED TV

Industrial Display

Head mounted Smart Wearables for AR/VR Solutions

Smart Wearables


Industry 4.0 Advisory services

I4.0 Assessment, Business Case ROI Calculation, Industrial IoT Roadmap plan

Industry 4.0 Consulting

Sensor & Hardware Integration support to communicate the machine data with byteOPERATION Application

M2M System IntegrationAugmented Reality Development, big data analytics such – MR & AI and Edge Analytics

Intelligent Analytics

On-demand Customized Development support in byteOPERATION Application

Customization SupportFactory environment communication (Ethernet, Wi-Fi & Broadband) infrastructure setup

Connectivity Support

MAXBYTE’s INDUSTRY 4.0 ADVISORY SERVICES

One Stop Shop for IIOT Implementation Needs


byteOPERATIONS - Role Based Benefits

ControlsEngineer

QualityProcess, quality,

maintenance plannersPlant

ManagerMaintenance Operator

Operational IntelligenceConnectivity StatusAsset Health Monitoring

Quality Visibility and Verification

OperatorPortal

OperatorPortal

▪ Fast & flexible▪ Proactive issue identification▪ Reduced unplanned

downtime▪ More reliable data collection

▪ Increased efficiency▪ Increased throughput

Quality▪ Improved Quality▪ Increased responsiveness

▪ Reduced Downtime▪ Optimized maintenance

planning & Execution▪ Reduced scrap and rework

▪ Improved. Collaboration▪ Increased production

quality and performance▪ Shorten time to production▪ Reduce development cost

▪ Better tracking to sales order

▪ Improved Monitoring▪ Reduced rejections▪ Reduced scrap▪ Customer satisfaction

▪ Remove manual effort to enter data

▪ Increased motivation▪ More alert in production

due to tracking

Unified visibility & real-time monitoring

Anomaly detection & predictions

Performance Quality Availability Parts Count


1

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3

4

5

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10

CAx-PLM Integration

AR, VR, MR Integration

Edge Device & Analytics

Internet of Things

Cloud & Hybrid

Machine Data Analytics

Autonomous Robotsintegration

Cyber Security Integration

APIs for Artificial Intelligence

Enterprise Application Integration (CRM | PLM | ERP | MES | SLM)

Smart ConnectedProduct Lifecyle

SAAS

byteFACTORY

Our Solution: Smart Connected Product LifecycleAn Advanced Industrial Digital Intelligent & Integrated Solution

We enable intelligent industries

For flexibility, productivity and sustainability

June 2020

Time to market Flexibility New business model

Example Auto Emission Technology

Reduced design cycle time by improving engineering efficiency

Example Auto Axles Manufacturing

Improving productivity in low volume high variance

Example Industrial Heat Pump

Heat-as-a-Service reducing industrial heating cost by 50%

Customer needs drive our business..

Our end-to-end portfolio meets core industrial customer needs

Our portfolio focus on customer needs..

SOLUTIONS – Accelerator Program, Value Solutions, Industry Vertical Solutions

INDUSTRIALSOFTWARE

byteFACTORY – Product lifecycle analytics (SaaS)

iTWIN – Replica of Reality Solution (SaaS)

Cloud-based, open A.I. platform (PaaS) - MVP

IIOT EDGE

byteEDGE – Plug & Play edge devices for legacy, PLC, CNC, Robo machine• Sensors• PLC, Emb System• Data Acquisition• Gateways• Edge Server

ROBOTICSPLATFORM

MARC – Navigation Platform for Material, Cleaning, Inspection, Safety, Security, Maintenance, Assistance

Variants: Autonomous, BCI, VR/AR/MR

LEARNINGPROGRAM

The Factory Science• Manufacturing

Digitization Mgmt Certification

• Digital Capability Building

• Industry 4.0 CoE

CUSTOMER SUCCESS

• Advisory• Success mgmt• Implementation• Cloud• Adoption• Support• Operations mgmt

BOT

ProductionAssemblyQualityMaintenanceEnergyUtilities

Analytics Apps Store

Modular IIoT SaaS – High Impact InsightsEngineering . Operations . Service

ML based insights

A.I.

(Patent Applied)

1000+ usecase features

We are trusted by..

Machines, HMIs, Sensor, Actuators, Gateways & Field Agents

Connectivity M2M Cloud, Device, Business Rules & Big Data

M2M | M2P | P2P

Mobile / Web App, AR & Analytics

Enterprise Application Integration

AR & 3DTM

Connecting Physical & Digital World

Our technology partner ecosystem

We are practising quality excellence in our industry 4.0 solutions delivery

Maxbyte Advantage

Accelerator Program for Smart Transformation

Market Validated E2ESmart Factory Solutions

Vertical Solutions with Value Delivery

Strong GTM & Technology Partner Ecosystem

Digital FactoryAs A Service

Forerunner in Industry 4.0 Implementation

Our accolades..

IoT Partner of the Year 2017

awarded by PTC for IoT Solution and

System Integration Excellence

One of the 30 Most Preferred

Tech Workplacesby Insights Success

November 2017

Best Start-up in Manufacturing

Sector at CII STARTUPRENEURS

2017, awarded by CII

Fast Growing Indian Company

Excellence Awardawarded by Indian

Economic Development &

Research Association

One of the 20 Most Promising M2M Solution

Providers by CIOReview July 2017

One of the 10 Innovative

Companies to Watch by Insights Success May 2018

One of the 20 Most Promising

SaaS Providers by CIOReview January

2019

One of the Most Valuable IoT Companies in

2019 by Analytics Insights

“Emerging Startup 2019” by thetalk BIG IDEAS

Our global customer service locations

Coimbatore

Mumbai

Manchester

Cincinnati

Dubai

www.maxbytetech.com | www.bytefactory.ai | www.thefactoryscience.com

Contact us @Viswanathan T

Chief Technology OfficerE: [email protected]

P: +919881140824

Follow us to get more Industry 4.0 insights
http://www.maxbytetech.com/http://www.bytefactory.ai/http://www.thefactoryscience.com/mailto:[email protected]://twitter.com/MaxbyteTechhttps://www.youtube.com/channel/UCjHPqfEWxBWs43tXTB0I_iQ/featuredhttps://www.linkedin.com/company/maxbytetechhttps://www.facebook.com/maxbytetech/

byteoperations · 3 the challenges in manufacturing industries poor production visibility and...

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