block making machine compacta by prensoland

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Equipment for production of Concrete products COMPACTA LINE

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Prensoland has developed this block making machine with the most advanced technology to ensure that their costumers obtain the maximum return from the very first day. http://www.prensoland.com/en/concrete-machines-block-machinery

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Page 1: Block making machine Compacta by Prensoland

Equipment for production ofConcrete products

COMPACTA LINE

Page 2: Block making machine Compacta by Prensoland

Company profile

www.prensoland.com

For the last 50 years, PRENSOLAND has been manufacturing machinery and

equipments specially designed for the production of both precast and

prestressed concrete elements, such as blocks or paving stones and beams

or hollow core slabs.

More than 1.000 Customers all around the world using our machinery, value

its robust construction and easy operation, as well as its versatility and

profitability. Our constant research allows our machinery to be at the forefront

of new technology, constantly moving forward to meet the necessities of our

clients and to respond to the latest architectural trends.

Page 3: Block making machine Compacta by Prensoland

Range of products

Compacta plants, comprising of various models of static Vibro-presses as

well as Autocompacta block laying machines.

- Very high outputs vibro-presses:

• Block machine Compacta 6000 press • Block machine Vibrocompacta press

- High outputs:

• Block machine Compacta Dynamic

- Medium outputs:

Block machine Compacta Dynamic S Block machine Compacta 600

www.prensoland.com

Page 4: Block making machine Compacta by Prensoland

Range of products

Auxiliary equipment:

-Transfer and finger car.

-Transversal gantry-type palletiser -Elevator and lowerator for pallets -Transportation car

www.prensoland.com

Page 5: Block making machine Compacta by Prensoland

Application of products

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Page 6: Block making machine Compacta by Prensoland

The process

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Page 7: Block making machine Compacta by Prensoland

The processMultiple combinations adapted to the special needs of each client,and guaranteeing the best solution for each project

www.prensoland.com

Page 8: Block making machine Compacta by Prensoland

Multiple combinations adapted to the special needs of each client,and guaranteeing the best solution for each project

The process

www.prensoland.com

Page 9: Block making machine Compacta by Prensoland

Multiple combinations adapted to the special needs of each client,and guaranteeing the best solution for each project

The process

www.prensoland.com

Page 10: Block making machine Compacta by Prensoland

The process

Multiple combinations adapted to the special needs of each client,and guaranteeing the best solution for each project

www.prensoland.com

Page 11: Block making machine Compacta by Prensoland

Multiple combinations adapted to the special needs of each client,and guaranteeing the best solution for each project

The process

www.prensoland.com

Page 12: Block making machine Compacta by Prensoland

Vibro Pressesi- CONTROL

This system incorporates the most innovative computerized, electronic and hydraulic techniques to help the user in handling the installation. In particular, these include:

• A system browser with intuitive graphical menus to speed up the learning process.

• Different user permissions for configuring the Press’s operating parameters.

• A recipe file that offers the possibility to create and store manufacturing parameters and files for each type of product in a user-friendly way.

• An intelligent manufacturing system that constantly monitors the press parameters, performing or suggesting the adjustments needed to obtain optimum performance.

• HPG hydraulics: The servo-valve technology allows maximum manufacturing performance with the smoothest of movements.

www.prensoland.com

Page 13: Block making machine Compacta by Prensoland

• Technical assistance system via internet.

• Possibility of connecting via an intranet in order to control production, consumption, manufacturing time, etc.

VMI vibration system

Consisting of 4 eccentric rotors with direct transmission using 4 motors. In this system, the frequency and the amplitude can be set progressively and individually in order to achieve the maximum compacting of the concrete.

Cement consumption is thus reduced and a high quality surface finish is obtained. During the manufacturing process, the engines maintain a rate of constant speed, reducing the power consumption. In this way the moulds last longer and the noise level of the Press is significantly reduced.

Vibro Presses

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Page 14: Block making machine Compacta by Prensoland

Vibro Presses

CNC Control Systems

Incorporated in the top of the range Presses.

This technology synchronises all major movements of the Press, in order to reduce manufacturing times to a minimum.

The electronic control maintains a constant response from the machine, regardless of external factors such as temperature, load,frictions, etc.

www.prensoland.com

Page 15: Block making machine Compacta by Prensoland

Block machine Compacta 6000 press

- Block machine for the production of blocks, infill blocks, kerb stones, pavers and other precast concrete elements.

- High output ( aprox. 35.000 blocks 20x20x40 cm in 8 hours shift).

- Fully automated production system.

Vibro Presses

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Page 16: Block making machine Compacta by Prensoland

Vibro Presses

Block machine Compacta 6000 press production

www.prensoland.com

Page 17: Block making machine Compacta by Prensoland

Compacta 6000 press

Vibro Presses

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Page 18: Block making machine Compacta by Prensoland

Vibrocompacta

Vibro Presses

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Page 19: Block making machine Compacta by Prensoland

Vibrocompacta

Vibro Presses

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Page 20: Block making machine Compacta by Prensoland

Vibrocompacta

Vibro Presses

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Page 21: Block making machine Compacta by Prensoland

Compacta Dynamic

Vibro Presses

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Page 22: Block making machine Compacta by Prensoland

Compacta Dynamic

Vibro Presses

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Page 23: Block making machine Compacta by Prensoland

Compacta Dynamic S

Vibro Presses

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Page 24: Block making machine Compacta by Prensoland

Compacta Dynamic S

Vibro Presses

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Page 25: Block making machine Compacta by Prensoland

Compacta Dynamic S

Vibro Presses

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Page 26: Block making machine Compacta by Prensoland

Compacta 600

Vibro Presses

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Page 27: Block making machine Compacta by Prensoland

Compacta 600

Vibro Presses

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Page 28: Block making machine Compacta by Prensoland

Compacta 600

Vibro Presses

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Page 29: Block making machine Compacta by Prensoland

The COMPACTA circuits incorporate the most efficient equipments to optimise the synchronising of the precast installation, ensuring a high productivity andmaximum performance.

Transfer and finger car(laser positioning)

Transversal gantry-type palletiserHigh performance. Lifting, travel androtating movements controlled by CNC

Auxiliary Equipment

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Page 30: Block making machine Compacta by Prensoland

Elevator and lowerator for pallets Transportation car(Controlled via Blue-tooth)

Auxiliary Equipment

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Page 31: Block making machine Compacta by Prensoland

Batching plants for the prefabricated concrete industry

- Different production capacity depending on Press or installed equipment.

-Planetary and double planetary mixers to achieve a perfectly homogenous concrete.

- Mixer discharge door can be hydraulic, pneumatic or manual, on request:

- Customized design adapted to the specific needs of each project

Batching Plants

www.prensoland.com