bigdog mowers c series parts manualbigdog® mowers c series parts manual inspect spark arrester...

200 South Ridge Road

Hesston, Kansas

67062

BigDog® MowersC Series

Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed orrendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Available From Your Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame—S/N 13051307 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Frame—S/N Prior to 13051307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Pump Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown—Black Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Drive Wheel Breakdown—Chrome Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Section 5Engine, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher. . . . . . . . . . . . 5-2Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher . . . . . . . 5-4Engine, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001 . . . . . . . . . . . . . 5-6Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001 . . . . . . . . 5-8Engine Service Parts, Briggs 17.5 HP & 21 HP . . . . . . . . . . . . . . . . . . . . . . . 5-10Engine, Briggs & Stratton 26 HP–S/N 12030001 & Higher. . . . . . . . . . . . . . . 5-12Fuel System, Briggs & Stratton 26 HP–S/N 12030001 & Higher . . . . . . . . . . 5-16Engine, Briggs & Stratton 26 HP–S/N Prior to 12030001 . . . . . . . . . . . . . . . . 5-18Fuel System, Briggs & Stratton 26 HP—S/N Prior to 12030001. . . . . . . . . . . 5-22Engine Service Parts, Briggs 26 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24Engine, Kaw FR541V & FR600V–S/N 12030001 & Higher . . . . . . . . . . . . . . 5-26Fuel System, Kaw FR541V & FR600V–S/N 12030001 & Higher . . . . . . . . . . 5-28Engine, Kaw FR541V & FR600V—S/N Prior to 12030001 . . . . . . . . . . . . . . . 5-30Fuel System, Kaw FR541V & FR600V—S/N Prior to 12030001 . . . . . . . . . . 5-32Engine Service Parts, Kawasaki FR541V & FR600V . . . . . . . . . . . . . . . . . . . 5-34Engine, Kaw FR651V—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . . . . . 5-36Fuel System, Kaw FR651V—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . 5-38Engine, Kaw FR651V—S/N Prior to 12030001. . . . . . . . . . . . . . . . . . . . . . . . 5-40Fuel System, Kaw FR651V—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . . . 5-42

114516_0714 c-1

Engine Service Parts, Kawasaki FR651V . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44Fuel Tank & Fender—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . . . . . . .5-46Fuel Tank & Fender—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . . . . . . . . .5-48Fuel Tank Service Parts—S/N Prior to 14050000 . . . . . . . . . . . . . . . . . . . . . .5-50

Section 6Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2Instrument Panel, 17 HP & 21 HP Briggs & Stratton . . . . . . . . . . . . . . . . . . . . .6-4Instrument Panel, 26 HP Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

Section 742" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-242" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-442" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-646" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-846" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1046" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1254" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1454" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1654" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-20Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-22

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

c-2 114516_0714

General Information

This Manual covers BigDog® C-Series models 930255, 930263, 930271, 930669, 930677 & 930685.

Service Literature

PART NO. DESCRIPTION603412 OPERATOR’S MANUAL114495 WARRANTY STATEMENT

108934BD SERVICE MANUAL

Available From Your Dealer

PART NO. DESCRIPTION PART NO. DESCRIPTION112609 42" MULCH KIT 929653 CATCHER, 2-BAG 42" & 46"112610 46" MULCH KIT 929836 CATCHER, 2-BAG 54"112611 54" MULCH KIT 110737 LED LIGHT KIT111167 HOUR METER KIT 333724 STEERING ARM EXTENSION KIT112615 54” CONTAINMENT KIT 604436 ARM REST KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your BigDog® dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

114516_0714 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N-M SIZE FT-LBS N-M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

1-2 114516_0714

Section 2

Frame—S/N 13051307 & Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Frame—S/N Prior to 13051307 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

114516_0714 2-1

Frame—S/N 13051307 & Higher

2

14

8

7

4

9

12

16

10

11

5

13

3

15

1

2

34

4

2-2 114516_0714

Frame—S/N 13051307 & Higher

INDEX NO. PART NO. QTY. DESCRIPTION

1 550683 1 42" MOWER FRAME (WITH DECALS & RIVET NUTS)550684 1 46" MOWER FRAME (WITH DECALS & RIVET NUTS)550685 1 54" MOWER FRAME (WITH DECALS & RIVET NUTS)

2 602331 1 BIG DOG LOGO DECAL3 727172 1 MADE IN USA DECAL4 083279 3 SERIAL NUMBER / SPEC DECAL5 602041 1 HOT DECAL6 601967 1 ENGINE COMPARTMENT DECAL7 785139 1 LS STEERING DECAL8 601993 1 SAFE OPERATION DECAL9 600899 1 PUMP BELT WARNING DECAL10 785220 1 RS STEERING DECAL11 808485 1 5/16-18 THREAD RIVET NUT12 602332 1 C142 DECAL13 552099 1 BUMPER (WITH DECAL)14 056036 4 CS .375-16 X 2.25 HX G515 016899 4 NT .375-16 HX FLK ZNYC

NOTES:

1. Serial Number plate. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance plate.3. Patent numbers plate.

114516_0714 2-3

Frame—S/N Prior to 13051307

13

6

1

2

3

12

9

5

4

7

8 110

11

14

8

8 2

3

2-4 114516_0714

Frame—S/N Prior to 13051307


1 550683 1 42" FRAME (WITH DECALS & RIVET NUTS)550684 1 46" FRAME (WITH DECALS & RIVET NUTS)550685 1 54" FRAME(WITH DECALS & RIVET NUTS)

2 601987 1 STEP TREAD3 808485 1 5/16-18 THREAD RIVET NUT4 785220 1 RS STEERING DECAL5 600899 1 PUMP BELT WARNING DECAL6 602041 1 HOT DECAL7 601967 1 ENGINE COMPARTMENT DECAL8 N/A 3 SERIAL NUMBER / SPEC DECAL9 785139 1 LS STEERING DECAL10 727172 1 MADE IN USA DECAL11 602331 1 BIG DOG LOGO DECAL12 601993 1 SAFE OPERATION DECAL13 602332 1 C142 DECAL

602333 1 C146 DECAL602753 1 C154 DECAL

14 602323 3 STEP TREAD

NOTES:

1. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance plate.3. Patent numbers plate.

114516_0714 2-5

Engine Guard

1

2

4

3

3

INDEX NO. PART NO. QTY DESCRIPTION

1 190040 1 BUMPER GUARD PLATE2 016428 2 CS .375-16 X 2.50 HX G53 767954 4 FW .406 X .812 X .060 SAE4 086660 2 NT .375-16 HXZY NL

NOTES:

2-6 114516_0714

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pump Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

114516_0714 3-1

Hydraulic System

2

6

5

4

3 3

1

3

77

3

11

4 5

3-2 114516_0714

Hydraulic System


1 710087 4 CS .312-18 X 2.50 HX G52 043067 4 CS .312-18 X 3.00 HX G5 Z3 768523 16 FW .343 X .687 X .051/.080H4 793174 2 TOWLINK ROD5 048553 2 CP .062D X 1.00 LG HML Z6 N/A 1 TRANSMISSION ASSEMBLY7 034272 8 NT 0.312-18 HX G5

NOTES:

1. Torque to 17 ft-lbs.

114516_0714 3-3

Pump Belt8

9

18

11

12

15

17

16

13

14

19

10

10

10

2

3-4 114516_0714

Pump Belt


8 017616 1 CS .500-13 X 1.75 HX G59 601983 1 CS .625-11 X 2.25 HX G5 ZY10 028118 3 FW .625 X 1.00 X .134 ZNYC11 036384 1 SPRING 1/4 COIL PL 1.2312 111079 1 PUMP IDLER13 602026 2 BEARING DISC14 602025 1 BUSHING15 781567 1 NT .500-13 HX G8 ZY NL16 601398 1 IDLER SPACER17 784827 1 IDLER PULLEY 4.00" OD18 016972 1 NT .625-11 HX G5 ZNYC19 769133 1 BELT

NOTES:


114516_0714 3-5

Transmission Assembly

4

4

3

2

1

13

34

31

3

34

5

6

8

7

9

8

10

3-6 114516_0714

Transmission Assembly


1 056036 4 CS .375-16 X 2.25 HX G52 110042 1 HYDROSTAT CROSS BRACE3 767954 8 FW .406 X .812 X .060 SAE4 054502 4 NT .375-16 HX G5 ZNY5 603091 1 RS TRANSMISSION6 603090 1 LS TRANSMISSION7 110009 2 BRAKE ACTUATOR ROD8 068551 4 NT .250-20 HX ZY NL9 768515 4 FW .281 X .625 X .051/.080H10 601131 2 SPRING

NOTES:

114516_0714 3-7

Transmission Service Parts

6

5

3

2

4

1


1 601941 1 FAN/PULLEY KIT2 601433 1 4 BOLT HUB KIT (INCLUDES NUT)3 788877 1 HUB NUT4 798371 1 RETAINING RING5 798363 1 PARK BRAKE GEAR6 795047 1 PARKING PAWL KIT

NOTES:

3-8 114516_0714

This page intentionally left blank.

114516_0714 3-9

Steering

1

23

4

3

83

9

3 6

37

103 7

3

34

5

STEERINGSUB-ASSEMBLY

11

1

3-10 114516_0714

Steering


1 600221 2 STEERING DAMPER2 781922 4 BALL STUD3 768523 17 FW .343 X .687 X .051/.080H4 023655 4 NT .312-24 HX ZY NL5 784439 2 LOCK COLLAR 0.757 ID6 600981 2 PUMP ROD7 034272 4 NT .312-18 HX G5 ZNYC8 034280 1 CS .312-18 X .75 HX G59 110014 1 PIVOT TUBE

10 029876 2 LW .312 INT-EXT TOOTH11 601426 1 CAP LOCK

NOTES:

114516_0714 3-11

Steering Sub-Assembly

1

2

12

4

4

10

78

11

5

9

9

13

4

6

4

3

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

11

3-12 114516_0714

Steering Sub-Assembly


1 781260 2 STEERING BAR GRIP2 110370 2 STEERING BAR (WITH GRIP)3 054502 4 NT .375-16 HX G5 ZNY4 767954 12 FW .379 X .813 X .063 SAE5 110089 2 CONTROL LEVER6 604816 4 CS .375-16 X 1.50 BH BO7 796615 2 BALL JOINT LINK8 023655 2 NT .312-24 HX NL ZN9 770867 4 BUSHING10 705178 2 CS .375-16 X 1.75 HX G511 768523 4 FW .343 X .687 X .051/.080H12 086660 2 NT .375-16 HX NL G513 110008 1 LS STEERING BOX

110007 1 RS STEERING BOX (NOT SHOWN)

NOTES:

114516_0714 3-13

Park Brake

1

6

4

8

9

1013

16

5

7

7

15

14

3

11

2

14

12

11

1

BALL JOINT LINK

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

3-14 114516_0714

Park Brake


1 110001 1 LS BRAKE ACTUATOR2 110000 1 RS BRAKE ACTUATOR3 765339 4 BUSHING4 601822 2 NUT PLATE .420 CENTERS5 781211 2 PUSH BUTTON SWITCH6 086660 2 NT .375-16 HX ZY NL7 767954 4 FW .406 X .812 X.060 SAE8 725796 2 CS .375-16 X 4.00 HX G8 Z9 063198 4 CS 10-24 X .75 HXFLK ZN10 048553 2 CP .062D X 1.00 LG HML Z11 768523 8 FW .343 X .687 X .051/.080H12 023655 2 NT .312-24 HX ZY NL13 110009 2 BRAKE ACTUATOR ROD14 068551 4 NT .250-20 HXZY NL15 768515 4 FW .281 X .625 X .051/.080H16 601131 2 SPRING

NOTES:

1. Part of the wire harness.

114516_0714 3-15

3-16 114516_0714

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown—Black Rim . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Drive Wheel Breakdown—Chrome Rim . . . . . . . . . . . . . . . . . . . . . . 4-7

114516_0714 4-1

Wheel & Tire

4

5

2

3

1

1

11

14

12

12 13

1

8

2

98

6

7

10

4-2 114516_0714

Wheel & Tire


1 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)2 344267 6 FW .510 X 2.15 X .187 SPL3 781567 2 NT .500-13 NL G54 604963 2 TIRE/WHEEL 18 X 8.5-8 (BLACK RIMS—42" & 46" DECKS)

601810 2 TIRE/WHEEL 18 X 8.5-8 (CHROME RIMS—42" & 46" DECKS)605115 2 TIRE/WHEEL 18 X 9.5-8 (BLACK RIMS—54" DECKS)784264 2 TIRE/WHEEL 18 X 9.5-8 (CHROME RIMS—54" DECKS)

5 061077 8 WHEEL NUT6 705954 2 CS .500-13 X 1.25 HS G57 712976 2 FW .531 X 1.375 X .1258 784223 4 BEARING9 784603 2 SPACER10 N/A 1 FRONT WHEEL SUB-ASSEMBLY11 781708 2 CS .500-13 X 4.25 HX G512 767962 4 FW .531 X 1.063 X .090 SAE13 031997 2 PLASTIC WHEEL14 053199 2 NT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 65–75 ft-lbs.

114516_0714 4-3

Front Wheel Breakdown

2

5

6

41

3

3

7

7

8

6

4-4 114516_0714

Front Wheel Breakdown


1 190026 1 CASTER FORK2 781567 1 NT .500-13 HX G8 ZY NL3 767962 2 FW .531 X 1.063 X .090 SAE4 042630 1 CS .500-13 X 6.50 HX G5 Z5 306969 1 GAUGE WHEEL SPACER6 604962 1 TIRE/WHEEL 11 X 4-5 (SMOOTH)

768044 1 TIRE/WHEEL 11 X 4-5 (RIBBED)7 772806 2 BEARING CAP8 772814 1 3/4" ROLLER BEARING

NOTES:

114516_0714 4-5

Drive Wheel Breakdown—Black Rim

1

2

3

604963 TIRE/WHEEL ASSEMBLY (42" & 46" DECKS)


1 604267 1 TIRE 18 X 8.502 604964 1 WHEEL 8 X 63 019521 1 TIRE VALVE

605115 TIRE/WHEEL ASSEMBLY (54" DECKS)


1 784272 1 TIRE 18 X 9.5-82 605116 1 WHEEL 8.00 X 63 019521 1 TIRE VALVE

NOTES:

4-6 114516_0714

Drive Wheel Breakdown—Chrome Rim

1

2

3

601810 TIRE/WHEEL ASSEMBLY (42" & 46" DECKS)


1 601821 1 TIRE 18 X 8.502 601820 1 WHEEL 8 X 6.933 019521 1 TIRE VALVE

784264 TIRE/WHEEL ASSEMBLY (54" DECKS)


1 784272 1 TIRE 18 X 9.5-82 784280 1 WHEEL 8.00 X 6.323 019521 1 TIRE VALVE

NOTES:

114516_0714 4-7

4-8 114516_0714

Section 5

Engine, Briggs & Stratton 17.5/21 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher. . . . . 5-5

Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001 . . . . . . 5-7

Engine Service Parts, Briggs 17.5 HP & 21 HP. . . . . . . . . . . . . . . . . . . . . . 5-9

Engine, Briggs & Stratton 26 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Fuel System, Briggs & Stratton 26 HP—S/N 13010001 & Higher . . . . . . . 5-15

Fuel System, Briggs & Stratton 26 HP—S/N Prior to 13010001 . . . . . . . . 5-17

Engine Service Parts, Briggs 26 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Engine, Kaw FR541V & FR600V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Fuel System, Kaw FR541V & FR600V—S/N 13010001 & Higher . . . . . . 5-23

Fuel System, Kaw FR541V & FR600V—S/N Prior to 13010001. . . . . . . . 5-25

Engine Service Parts, Kawasaki FR541V & FR600V . . . . . . . . . . . . . . . . 5-27

Engine, Kaw FR651V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Fuel System, Kaw FR651V—S/N 13010001 & Higher . . . . . . . . . . . . . . . 5-31

Fuel System, Kaw FR651V—S/N Prior to 13010001 . . . . . . . . . . . . . . . . 5-33

Engine Service Parts, Kawasaki FR651V . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

Fuel Tank & Fender—S/N 12030001 & Higher . . . . . . . . . . . . . . . . . . . . . 5-37

Fuel Tank & Fender—S/N Prior to 12030001 . . . . . . . . . . . . . . . . . . . . . . 5-39

Fuel Tank Service Parts—S/N 14050001 & Higher. . . . . . . . . . . . . . . . . . 5-41

Fuel Tank Service Parts—S/N Prior to 14050001 . . . . . . . . . . . . . . . . . . . 5-42

114516_0714 5-1

Engine, Briggs & Stratton 17.5/21 HP

1

7

5

16

21

22

25

24

19

5

BLK

3

10

8

18

20

4

14

13

910

15

910

6

RED

12

11

2

17

TOBATTERY

RED

2

3

23

1

115A FUSE12

1 1

1

5-2 114516_0714

Engine, Briggs & Stratton 17.5/21 HP


1 N/A 1 BRIGGS & STRATTON 17.5/21 HP ENGINE2 602062 1 SC # 8 X 1.00 PHCR BO3 601844 1 BRIGGS CONTACT COVER4 034272 4 NT .312-18 HX G5 ZNYC5 768523 8 FW .343 X .687 X .051/.080H6 601841 1 NEGATIVE BATTERY CABLE7 029876 1 LW .312 INT-EXT TOOTH8 771428 1 RED BATTERY CABLE BOOT9 024927 3 NT .250-20 HX G5 ZNYC10 768515 5 FW .281 X .625 X .051/.080H11 601062 1 POSITIVE BATTERY CABLE12 601840 1 POSITIVE BATTERY CABLE13 044255 1 NT #10-32 HX ZN14 055939 2 CS .250-20 X .75 HX G515 030817 1 STARTER SOLENOID16 601818 1 OIL DRAIN - 3/8-18 NPTF17 604463 8" OIL DRAIN HOSE18 601982 2 CN .250-20 X .15 MAX THK19 050161 4 CS .312-18 X 1.75 HX G520 712372 1 KEY 1/4 SQ X 0.66 LG21 793760 1 ENGINE PULLEY22 601801K 1 CLUTCH KIT (WITH PIGTAIL)23 791251 1 CLUTCH HARNESS PIGTAIL24 602680 1 FW .453 X 1.12 X .119 HRD25 601834 1 CS .437-20 X 3.25 HX G5 P85

NOTES:

1. Part of the wire harness.2. The pigtail is supplied with the clutch.3. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if

it’s removed or loosened. Use only hand tools to install this fastener.

114516_0714 5-3

Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher

3227

36

30

27

27

26

28 29

3429

35

31

34 D

33

A

B

E

C

37

29

29

FUELFILTER

5-4 114516_0714

Fuel System, Briggs & Stratton 17.5/21 HP–S/N 12030001 & Higher


26 603112 1 CLAMP, 3/16"27 603326 67" 3/16" VAPOR LINE28 604281 1 PLASTIC TEE, 3/16"29 000323 4 HOSE CLAMP30 036244 1 CS .375-16 X 1.00 HX G531 000398 1 LOOP CLAMP32 604527 1 VACUUM BREAKER33 000331 5 WIRE TIE34 015818 21" 1/4" FUEL LINE35 016899 1 NT .375-16 HX FLK ZNYC36 767954 1 FW .406 X .812 X .060 SAE37 603161 1 VACUUM BREAKER FILTER

NOTES:

FUEL & VAPOR LINE LENGTHS

A 9" TANK TO FUEL FILTER (FUEL)

B 22" TANK TO TEE (VAPOR)

C 13" TEE TO VACUUM BREAKER (VAPOR)

D 12" FUEL FILTER TO ENGINE (FUEL)

E 32" ENGINE TO TEE (VAPOR)

114516_0714 5-5

Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001

3234

36

2629

34

27

26

2829

3429

35

31

34 D

33

A

B

E

C

37

29

30

29

29

29

FUELFILTER

5-6 114516_0714

Fuel System, Briggs & Stratton 17.5/21 HP–S/N Prior to 12030001


26 603112 2 CLAMP, 3/16"27 603326 32" 3/16" VAPOR LINE28 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"29 000323 8 HOSE CLAMP30 036244 1 CS .375-16 X 1.00 HX G531 000398 1 LOOP CLAMP32 603283 1 VACUUM BREAKER33 000331 5 WIRE TIE34 015818 56" 1/4" FUEL LINE35 016899 1 NT .375-16 HX FLK ZNYC36 767954 1 FW .406 X .812 X .060 SAE37 603161 1 VACUUM BREAKER FILTER

NOTES:





D 12" FUEL FILTER TO ENGINE (FUEL)

E 32" ENGINE TO TEE (VAPOR)

114516_0714 5-7

Engine Service Parts, Briggs 17.5 HP & 21 HP

2

1

4

3


1 068478 1 IN-LINE FUEL FILTER2 601846 1 AIR PRECLEANER FILTER, FLAT PANEL (17.5 HP)

601848 1 AIR PRECLEANER FILTER (21 HP)3 601847 1 AIR FILTER, FLAT PANEL (17.5 HP)

601849 1 AIR FILTER, CARTRIDGE (21 HP)4 601845 1 OIL FILTER

NOTES:

5-8 114516_0714


114516_0714 5-9

Engine, Briggs & Stratton 26 HP

1

3

2

4

5

6

12

9

14

13

8

7

3

2

1

11

10

4 3

5-10 114516_0714



1 N/A 1 BRIGGS & STRATTON 26 HP ELS ENGINE2 602062 1 SC # 8 X 1.00 PHCR BO3 602422 1 STATIC COVER ASSEMBLY4 601818 1 OIL DRAIN - 3/8-18 NPTF5 604463 1 OIL DRAIN HOSE6 602389 1 MUFFLER7 792788 3 SC .375-16 X 1.0 HX FL STP8 000331 4 WIRE TIE9 791251 1 CLUTCH HARNESS PIGTAIL10 712372 1 KEY 1/4 SQ X 0.66 LG11 793760 1 ENGINE PULLEY12 601784K 1 CLUTCH KIT (WITH PIGTAIL)13 602680 1 FW .453 X 1.12 X .119 HRD14 601834 1 CS .437-20 X 3.25 HX G5 P85

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed or loosened. Use only hand tools to install this fastener.

2. Torque to 30 ft-lbs.3. Supplied with the engine.4. Torque to 17.5 ft-lbs.

114516_0714 5-11


RED

BLK

16

1517

20

16

21

1722

16

18

19

17

28

2427

26

17

23

24

25

5

5 5

5

15AFUSE

5-12 114516_0714



15 771428 1 RED BATTERY CABLE BOOT16 024927 3 NT .250-20 HX G5 ZNYC17 768515 5 FW .281 X .625 X .051/.080H18 601840 1 POSITIVE BATTERY CABLE19 030817 1 STARTER SOLENOID20 601062 1 POSITIVE BATTERY CABLE21 044255 1 NT #10-32 HX ZN22 055939 2 CS .250-20 X .75 HX G523 034272 1 NT .312-18 HX G5 ZNYC24 768523 2 FW .343 X .687 X .051/.080H25 029876 1 LW .312 INT-EXT TOOTH26 601841 1 NEGATIVE BATTERY CABLE27 601982 2 CN .250-20 X .15 MAX THK28 050161 1 CS .312-18 X 1.75 HX G5

NOTES:


114516_0714 5-13

Fuel System, Briggs & Stratton 26 HP—S/N 13010001 & Higher

38

32

33

34

36

8

30

37

35

34

29

3134

A

B

C

D

8

39

30

5-14 114516_0714

Fuel System, Briggs & Stratton 26 HP—S/N 13010001 & Higher


29 015818 28" 1/4" FUEL LINE30 000323 2 HOSE CLAMP31 000398 1 LOOP CLAMP32 604527 1 VACUUM BREAKER33 604281 1 PLASTIC TEE, 3/16"34 603326 75" 3/16" VAPOR LINE35 036244 1 CS .375-16 X 1.00 HX G536 603112 1 CLAMP, 3/16"37 016899 1 NT .375-16 HX FLK ZNYC38 767954 1 FW .406 X .812 X .060 SAE39 603161 1 VACUUM BREAKER FILTER

NOTES:

FUEL LINE LENGTHS

A 22" TANK TO TEE (VAPOR)

B 13" TEE TO VACUUM BREAKER (VAPOR)

C 28" TANK TO ENGINE (FUEL)

D 40" TEE TO ENGINE (VAPOR)

114516_0714 5-15

Fuel System, Briggs & Stratton 26 HP—S/N Prior to 13010001

38

32

33

29

36

8

36

3030

37

35

29

2931

30

34

8

A

B

C

D

30

39

30

5-16 114516_0714

Fuel System, Briggs & Stratton 26 HP—S/N Prior to 13010001


29 015818 63" 1/4" FUEL LINE30 000323 6 HOSE CLAMP31 000398 1 LOOP CLAMP32 603283 1 VACUUM BREAKER33 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"34 603326 40" 3/16" VAPOR LINE35 036244 1 CS .375-16 X 1.00 HX G536 603112 2 CLAMP, 3/16"37 016899 1 NT .375-16 HX FLK ZNYC38 767954 1 FW .406 X .812 X .060 SAE39 603161 1 VACUUM BREAKER FILTER

NOTES:

FUEL LINE LENGTHS

A 22" TANK TO TEE (VAPOR)

B 13" TEE TO VACUUM BREAKER (VAPOR)

C 28" TANK TO ENGINE (FUEL)


114516_0714 5-17

Engine Service Parts, Briggs 26 HP

1

43

2


1 602571 1 AIR PRECLEANER FILTER2 602570 1 AIR FILTER, CARTRIDGE3 068478 1 IN-LINE FUEL FILTER4 602572 1 OIL FILTER

NOTES:

5-18 114516_0714


114516_0714 5-19

Engine, Kaw FR541V & FR600V

13

14

15

18

19

20

21

22

23

25

27

RED/BLK 1

1

3

214

6

7

8

910

1112

1

BLK1

RED

2

24

16

17

29

28

30

57

13

1312

26

3

4

2

15AFUSE

2

52

1

5-20 114516_0714

Engine, Kaw FR541V & FR600V


1 N/A 1 KAWASAKI FR541V & FR600V ENGINE2 113970 1 CABLE GUIDE3 000398 2 LOOP CLAMP4 036244 2 CS .375-16 X 1.00 HX G55 768523 1 FW .343 X .687 X .051/.080H6 016899 2 NT .375-16 HX FLK ZNYC7 720516 3 CS M8 X 1.25 X 16 HX G10.98 602999 1 MUFFLER9 029876 1 LW .312 INT-EXT TOOTH10 601841 1 NEGATIVE BATTERY CABLE11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .051/.080H14 601062 1 POSITIVE BATTERY CABLE15 055939 2 CS .250-20 X .75 HX G516 044255 1 NT #10-32 HX ZN17 030817 1 STARTER SOLENOID18 792762 1 POSITIVE BATTERY CABLE19 000331 3 WIRE TIE20 601982 2 CN .250-20 X .15 MAX THK21 767954 6 FW .406 X .812 X .060 SAE22 602580 4 CS .375-16 X 1.25 HX G5 P8523 793760 1 ENGINE PULLEY24 712372 1 KEY 1/4 SQ X 0.66 LG25 601801K 1 CLUTCH KIT (WITH PIGTAIL)26 791251 1 CLUTCH HARNESS PIGTAIL27 602680 1 FW .453 X 1.12 X .119 HRD28 601834 1 CS .437-20 X 3.25 HX G5 P8529 796524 1 OIL DRAIN VALVE30 604463 3" OIL DRAIN HOSE

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.4. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.5. Torque to 22 ft-lbs.

114516_0714 5-21

Fuel System, Kaw FR541V & FR600V—S/N 13010001 & Higher

33

31

35

32

34

31

34

34

3

366

21

4

34D

C

A

B

37

5-22 114516_0714

Fuel System, Kaw FR541V & FR600V—S/N 13010001 & Higher


31 000323 2 HOSE CLAMP32 603112 1 CLAMP, 3/16"33 015818 5" 1/4" FUEL LINE34 603326 59" 3/16" VAPOR LINE35 604281 1 PLASTIC TEE, 3/16"36 604527 1 VACUUM BREAKER37 603161 1 VACUUM BREAKER FILTER

NOTES:





D 24" TEE TO ENGINE PURGE PORT (VAPOR)

114516_0714 5-23

Fuel System, Kaw FR541V & FR600V—S/N Prior to 13010001

33

31

31

31

3531

31

32

32

33

31

34

33

3

366

21

4

34D

C

A

B

37

5-24 114516_0714

Fuel System, Kaw FR541V & FR600V—S/N Prior to 13010001


31 000323 6 HOSE CLAMP32 603112 2 CLAMP, 3/16"33 015818 40" 1/4" FUEL LINE34 603326 24" 3/16" VAPOR LINE35 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"36 603283 1 VACUUM BREAKER37 603161 1 VACUUM BREAKER FILTER

NOTES:





D 24" TEE TO ENGINE PURGE PORT (VAPOR)

114516_0714 5-25

Engine Service Parts, Kawasaki FR541V & FR600V

2

1

3


1 604240 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 ENGINE OIL FILTER

NOTES:

5-26 114516_0714


114516_0714 5-27

Engine, Kaw FR651V

13

14

15

18

19

2021

22

24

263

RED/BLK 1

1

34

6

7

8

9

1112

BLK1

RED

2

23

16

17

28

27

29

57

13

13

12 20

210

25

4

30

2

15AFUSE

2 5

11

18

1

5-28 114516_0714

Engine, Kaw FR651V


1 N/A 1 KAWASAKI FR651V ENGINE2 113970 1 CABLE GUIDE3 000398 1 LOOP CLAMP4 036244 2 CS .375-16 X 1.00 HX G55 768523 1 FW .343 X .687 X .051/.080H6 016899 2 NT .375-16 HX FLK ZNYC7 720516 3 CS M8 X 1.25 X 16 HX G10.98 603150 1 MUFFLER9 029876 1 LW .312 INT-EXT TOOTH10 601841 1 NEGATIVE BATTERY CABLE11 771428 1 RED BATTERY CABLE BOOT12 024927 2 NT .250-20 HX G5 ZNYC13 768515 4 FW .281 X .625 X .051/.080H14 601062 1 POSITIVE BATTERY CABLE15 055939 2 CS .250-20 X .75 HX G516 044255 1 NT #10-32 HX ZN17 030817 1 STARTER SOLENOID18 792762 1 POSITIVE BATTERY CABLE19 601982 2 CN .250-20 X .15 MAX THK20 767954 6 FW .406 X .812 X .060 SAE21 602580 4 CS .375-16 X 1.25 HX G5 P8522 793760 1 ENGINE PULLEY23 712372 1 KEY 1/4 SQ X 0.66 LG24 601784K 1 CLUTCHKIT (WITH PIGTAIL)25 791251 1 CLUTCH HARNESS PIGTAIL26 602680 1 FW .453 X 1.12 X .119 HRD27 601834 1 CS .437-20 X 3.25 HX G5 P8528 796524 1 OIL DRAIN VALVE29 604463 3" OIL DRAIN HOSE30 000331 3 WIRE TIE

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.4. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.5. Torque to 22 ft-lbs.

114516_0714 5-29

Fuel System, Kaw FR651V—S/N 13010001 & Higher

30

37

33

32

31

3737

356

20

4

36

30

30

34

37

DC

B

A

38

31

5-30 114516_0714

Fuel System, Kaw FR651V—S/N 13010001 & Higher


31 000323 2 HOSE CLAMP32 603112 1 CLAMP, 3/16"33 604281 1 PLASTIC TEE, 3/16"34 000398 1 LOOP CLAMP35 604305 1 VACUUM BREAKER36 015818 5" 1/4" FUEL LINE37 603326 59" 3/16" VAPOR LINE38 603161 1 VACUUM BREAKER FILTER

NOTES:


A 5" TANK TO ENGINE (FUEL)




114516_0714 5-31

Fuel System, Kaw FR651V—S/N Prior to 13010001

30

32

31

36

33

32

31

36

37

356

20

4

31

36

30

30

34

31

37

D

C

B

A

38

31

5-32 114516_0714

Fuel System, Kaw FR651V—S/N Prior to 13010001


31 000323 6 HOSE CLAMP32 603112 2 CLAMP, 3/16"33 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"34 043570 1 LOOP CLAMP35 603283 1 VACUUM BREAKER36 015818 40" 1/4" FUEL LINE37 603326 24" 3/16" VAPOR LINE38 603161 1 VACUUM BREAKER FILTER

NOTES:


A 5" TANK TO ENGINE (FUEL)




114516_0714 5-33

Engine Service Parts, Kawasaki FR651V

2

1

3


1 603059 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 ENGINE OIL FILTER

NOTES:

5-34 114516_0714


114516_0714 5-35

Fuel Tank & Fender—S/N 12030001 & Higher1

4

5

4

5

2

5

3

1

1

5 1

4

4

1

5-36 114516_0714

Fuel Tank & Fender—S/N 12030001 & Higher


1 602376 1 RS FENDER2 605104 1 LS FENDER FUEL TANK ASSEMBLY (S/N 14050001 & HIGHER)

604519 1 LS FENDER FUEL TANK ASSEMBLY (S/N 13010001–14050000)603503 1 LS FENDER FUEL TANK ASSEMBLY (S/N 12030001–13010000)

3 603807 1 RATCHETING GAS CAP, 3.5"4 768523 8 FW .343 X .687 X .051/.080H5 034280 6 CS .312-18 X .750 HX G5

NOTES:


114516_0714 5-37

Fuel Tank & Fender—S/N Prior to 12030001

1

4

5

4

5

2

5

3

1

1

5 1

4

4

1

5-38 114516_0714

Fuel Tank & Fender—S/N Prior to 12030001


1 602376 1 RS FENDER2 603503 1 LS TANK FENDER ASSEMBLY3 603807 1 RATCHETING GAS CAP, 3.5"4 768523 8 FW .343 X .687 X .051/.080H5 034280 6 CS .312-18 X .750 HX G5

NOTES:


114516_0714 5-39

Fuel Tank Service Parts—S/N 14050001 & Higher

1 2

3


1 604287 1 VENT FITTING2 605159 SUCTION HOSE ASSEMBLY3 604200 1 GROMMET

NOTES:

5-40 114516_0714

Fuel Tank Service Parts—S/N Prior to 14050001

S/N PRIOR TO 12061162

1

2

35

4

S/N 12061162–13010000

6

35

4

S/N 13010001—14050000


1 117118 1 VENT FITTING KIT2 604199 1 FUEL VENT VALVE3 604200 1 GROMMET4 603896 1 SUCTION HOSE ASSEMBLY 20.5"5 785295 1 GROMMET6 604287 1 VENT FITTING

NOTES:

114516_0714 5-41

5-42 114516_0714

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel, 17 HP & 21 HP Briggs & Stratton . . . . . . . . . . . . . 6-4

Instrument Panel, 26 HP Briggs & Stratton . . . . . . . . . . . . . . . . . . . . 6-6

Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

114516_0714 6-1

Battery

3

4

57

5

6 5

5 4

6

2

1

8 9

POSITIVE CABLE (RED)

NEGATIVE CABLE (BLACK)

10

6-2 114516_0714

Battery


1 601930 2 CS .250-20 X 6.50 HX G52 768515 2 FW .281 X .625 X .051/.080H3 348417 1 BATTERY CLAMP STRAP4 055939 2 CS .250-20 X .75 HX G5 ZN5 029868 4 LW .250 INT-EXT TOOTH Z6 024927 2 NT .250-20 HX G5 ZNYC7 771428 1 RED BATTERY CABLE BOOT8 601982 2 CN .250-20 X .15 MAX THK9 794644 2 GROMMET10 000331 3 WIRE TIE

NOTES:

114516_0714 6-3

Instrument Panel, 17 HP & 21 HP Briggs & Stratton

2

3

12

7

83

1

10

11

11

10

10

11

9

9 41

6

5

13

14

15

6-4 114516_0714

Instrument Panel, 17 HP & 21 HP Briggs & Stratton


1 776476 1 PTO SWITCH2 785808 1 KEY ASSEMBLY3 045898 1 IGNITION SWITCH4 601053 2 SEALED RELAY (WITH BRACKET)5 601098 4 CB 10-24 X .50 ZYNC6 000331 5 WIRE TIE7 601803 1 THROTTLE/CHOKE CABLE8 704932 2 FW .219 X .50 X .048 ZNYC9 059832 4 NT #10-24 HX NL ZN10 768515 3 FW .281 X .625 X .051/.080H11 055947 3 CS .250-20 X .50 HX G512 550224 1 INSTRUMENT PANEL (WITH DECAL)13 601811 1 INSTRUMENT PANEL DECAL14 601676 1 WIRE HARNESS15 114052 1 CLUTCH CONNECTOR REPAIR KIT

NOTES:


114516_0714 6-5

Instrument Panel, 26 HP Briggs & Stratton

2

3 11

6

7

3

1

9

10

10

9

9

10

8

8 14

5

412

1

13

15

6-6 114516_0714

Instrument Panel, 26 HP Briggs & Stratton


1 776476 1 PTO SWITCH2 785808 1 KEY ASSEMBLY3 045898 1 IGNITION SWITCH4 601098 4 CB 10-24 X .50 ZYNC5 000331 5 WIRE TIE6 602555 1 40" THROTTLE/CHOKE CABLE7 704932 2 FW .219 X .50 X .048 ZNYC8 059832 4 NT #10-24 HX NL ZN9 768515 3 FW .281 X .625 X .051/.080H10 055947 3 CS .250-20 X .50 HX G511 550224 1 INSTRUMENT PANEL (WITH DECAL)12 601811 1 INSTRUMENT PANEL DECAL13 601676 1 WIRE HARNESS14 601053 2 SEALED RELAY (WITH BRACKET)15 114052 1 CLUTCH CONNECTOR REPAIR KIT

NOTES:


114516_0714 6-7

Instrument Panel, Kawasaki

4

14

8

9

4

1

12

11

11

12

12

11

10

6

10

7

3

2

1

5

13

16

1

15

6-8 114516_0714

Instrument Panel, Kawasaki


1 601097 1 CHOKE CABLE2 776476 1 PTO SWITCH3 785808 1 KEY ASSEMBLY4 045898 1 IGNITION SWITCH5 601053 2 SEALED RELAY (WITH BRACKET)6 601098 4 CB 10-24 X .50 ZYNC7 000331 5 WIRE TIE8 601096 1 THROTTLE CABLE9 704932 2 FW .219 X .50 X .048 ZNYC10 059832 4 NT #10-24 HX NL ZN11 055947 3 CS .250-20 X .50 HX G512 768515 3 FW .281 X .625 X .051/.080H13 603109 1 INSTRUMENT PANEL DECAL14 550903 1 INSTRUMENT PANEL (WITH DECAL)15 601676 1 WIRE HARNESS16 114052 1 CLUTCH CONNECTOR REPAIR KIT

NOTES:


114516_0714 6-9

6-10 114516_0714

Section 7

42" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

46" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

46" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

46" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

114516_0714 7-1

42" Service Deck

1

2

2

3

4

4

5

6

7-2 114516_0714

42" Service Deck


1 550439 1 42" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 601624 1 DISCHARGE CHUTE DECAL4 601837 2 DECK DANGERS DECAL5 601892 1 THROWN OBJECTS DECAL6 602243 1 BELT ROUTING DECAL

NOTES:

114516_0714 7-3

42" Deck Pulleys & Spindles1

3

2

8

10

18

4

567

9

11

12

1

2

3

3

4

13

14

14

15

16

19

20

17

1

21

22

25

23

23 24

21

2

7-4 114516_0714

42" Deck Pulleys & Spindles


1 794446 2 CS .625-11 X 1.50 HX G52 046821 2 FW .656 X 2.00 X .078 ZNYC3 797449 3 FW .650 X 1.125 X .18 ZNYC G54 784504 2 IDLER PULLEY 5.0" OD5 109770 1 IDLER SLIDE6 036384 1 SPRING 1/4 COIL PL 1.237 259812 1 CHAIN, 13 LINK8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE UHMW

1 10 705954 2 CS .500-13 X 1.25 HS G5

2 781872 2 CS .625-11 X 1.25 HX G5 Z

1 11 798603 2 FW .515 X 1.65 X .125 HD ZY

2 782474 2 CW .631 X 2.25 X .187 PNT

12 793778 2 DECK SPINDLE PULLEY13 054502 8 NT .375-16 HX G5 ZNY14 767954 16 FW .379 X .813 X .063 SAE

1 15 601804 2 SPINDLE ASSEMBLY

2 783506 2 BLADE SPINDLE16 005116 8 CS .375-16 X 1.375 HX G517 045765 2 FW 1.030 X 1.50 X .13418 058776 4 NT .312-18 HX ZY NL19 768523 4 FW .343 X .687 X .051/.080H20 781567 1 NT .500-13 NL G521 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)22 781708 1 CS .500-13 X 4.25 HX G523 767962 2 FW .531 X 1.063 X .090 SAE24 031997 1 PLASTIC WHEEL25 053199 1 NT .500-13 HX JAM ZNYC

NOTES:

1. Used on mowers with serial numbers prior to 11021630 and higher than 11021740; Torque to 67–75 ft-lbs.

2. Used on mowers with serial numbers between 11021630 and 11021740. Torque the spindle bolt to 118 ft-lbs.

114516_0714 7-5

42" Deck

1

2

3

456

56

7

8

8

9

10

11

1213

12 13

14

15

16

52

1

7-6 114516_0714

42" Deck


1 601806 1 DISCHARGE CHUTE2 601843 1 DISCHARGE CHUTE PIN3 601824 1 TORSION SPRING4 111067 1 CHUTE BRACKET5 086660 5 NT .375-16 HXZY NL6 767954 4 FW .406 X .812 X .060 SAE HRD ZN7 190031 1 DISCHARGE CHUTE ADAPTOR8 025395 4 CB .375-16 X 1.000 STD CD9 602751 1 RS PULLEY COVER10 602752 1 LS PULLEY COVER11 600726 1 BELT A-SECTION 114.3"12 034280 4 CS .312-18 X .750 HX G5 ZN13 712927 4 FW .344 X 1.00 X.12 HRD Z14 793794 2 BLADE, 20.50"-L-F-CW

600901 2 BLADE, F20.50"-L-F-CW

793935 2 BLADE, 20.50"-CAT-F-CW

794214 2 BLADE, 20.50"-MUL-F-CW

794230 2 BLADE, 20.50"-GAT-F-CW

15 782474 2 CW .631 X 2.250 X .187 PNT16 781872 2 CS .625-11 X 1.250 HX G5 ZN

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.

114516_0714 7-7

46" Service Deck

1

2

3

3

5

4

6

2


1 550440 1 46" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 601837 2 DECK DANGERS NO ROPS DECAL4 601624 1 DISCHARGE CHUTE DECAL5 602243 1 DECK BELT ROUTING DECAL6 601892 1 THROWN OBJECTS DECAL

NOTES:

7-8 114516_0714


114516_0714 7-9


1

6 7

1

23

4

5

8

9

4

32

1

3

12

11

10

13

14

15

16

17

15

18

19

20

21

25

22

23

23 24

21

7-10 114516_0714



1 794446 2 CS .625-11 X 1.500 HX G5 ZNYC2 046821 2 FW .656 X 2.00 X .078 ZNYC3 797449 3 FW .650 X 1.125 X .18 ZNYCG54 784504 2 PULLEY, 5.00" OD IDLER5 109770 1 IDLER SLIDE6 259812 1 CHAIN DECK LIFT SPRING7 036384 1 TENSION SPRING8 784199 4 CS .312-18X1.250 FLT SH ZNYC9 601619 2 IDLER SLIDE10 705954 2 CS .500-13 X 1.250 HX G5 ZN11 798603 2 FW .515 X 1.65 X .125 HD ZY12 602391 2 PULLEY, 6.OO" OD13 045765 2 FW 1.030 X 1.500 X .134 ZN14 054502 8 NT .375-16 HX G5 ZN15 767954 16 FW .406 X .812 X .060 SAE HRD ZN16 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL17 058776 4 NT .312-18 HX NL ZN18 005116 8 CS .375-16 X 1.375 HX G5 ZN19 601804 2 BLADE SPINDLE ASSEMBLY20 781567 1 NT .500-13 HX G8 ZN NY21 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)22 053119 1 NT .500-13 HX JAM ZNYC23 767962 2 FW .531 X 1.063 X .090 SAE24 031997 1 PLASTIC WHEEL25 781708 1 CS .500-13 X 4.250 HX G5

NOTES:


114516_0714 7-11

46" Deck

1

2

3

4

5

5

5

6

7

8

6

9

9

1011

1213

1312

14

15

161

2

7-12 114516_0714

46" Deck


1 771824 1 BELT, A 117" EL2 601843 1 CHUTE PIN3 601824 1 TORSION SPRING4 601806 1 DISCHARGE CHUTE5 086660 5 NT .375-16 HX G5 ZN NY6 767954 4 FW .406 X .812 X .060 SAE7 111067 1 CHUTE BRACKET8 190031 1 DISCHARGE CHUTE ADAPTER9 025395 4 CB .375-16 X 1.000 STD ZN10 602750 1 RS PULLEY COVER11 602752 1 LS PULLEY COVER12 034280 4 CS .312-18 X .750 HX G5 ZN13 712927 4 FW .344 X 1.00 X.12 HRD Z14 602415 2 BLADE, 22.50"-L-F-CW

798504 2 BLADE, 22.50"-MUL-F-CW

798512 2 BLADE, 22.50"-GAT-F-CW

602414 2 BLADE, 22.50"-CAT-F-CW

15 782474 2 CW .631 X 2.250 X .187 PNT16 781872 2 CS .625-11 X 1.250 HX G5 ZN

NOTES:


114516_0714 7-13

54" Service Deck

12

3

5

6 3

4

4

7


1 550598 1 54" DECK (WITH DECALS & HARDWARE)2 781419 1 BELT ROUTING DECAL3 601837 2 DECK DANGERS DECAL4 601069 4 CN .312-18 X .200 MAX THK5 601624 1 DISCHARGE CHUTE DECAL6 601892 1 THROWN OBJECTS DECAL7 794503 1 STEP TREAD

NOTES:

7-14 114516_0714


114516_0714 7-15

54" Deck Pulleys & Spindles 1

2

3

4

6 57 8

9

1

2

3

3

410

11

1

12

13

14

15

14

161718

1921

20

22

24

21

21 23

20

7-16 114516_0714



1 794446 3 CS .625-11 X 1.50 HX G52 046821 3 FW .656 X 2.00 X .078 ZNYC3 797449 4 FW .650 X 1.125 X .18 ZNYC G54 784504 3 PULLEY IDLER 5.00" OD5 109770 1 IDLER SLIDE6 781302 1 TENSION SPRING7 259812 1 CHAIN, 13 LINK8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE UHMW10 705954 3 CS .500-13 X 1.25 HX G5 ZN11 798603 3 FW .515 X 1.65 X .125 HD ZY12 786889 3 DRIVE PULLEY 5.68 OP13 054502 12 NT .375-16 HX G5 ZNY14 767954 24 FW .406 X .812 X .060 SAE15 005116 12 CS .375-16 X 1.375 HX G516 601804 3 SPINDLE ASSEMBLY17 768523 4 FW .343 X .687 X .051/.080H18 058776 4 NT .312-18 HX ZY NL19 781567 2 NT .500-13 HX G8 ZY NL20 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)21 767962 6 FW .531 X 1.063 X .090 SAE22 781708 2 CS .500-13 X 4.25 HX G523 031997 2 PLASTIC WHEEL24 053199 2 NT .500-13 HX JAM ZNYC

NOTES:


114516_0714 7-17

54" Deck

1

14

15

16 1

4

5

2

3

8

7

6

10

11

9

13

12

11

12

17

20

18

19

13 45

122

7-18 114516_0714

54" Deck


1 777185 1 BELT, B 145.5" EL2 602749 1 LS PULLEY COVER3 602748 1 RS PULLEY COVER4 034280 4 CS .312-18 X .750 HX G55 712927 4 FW .344 X 1.00 X .12 HRD Z6 601806 1 DISCHARGE CHUTE7 601824 1 TORSION SPRING8 601843 1 CHUTE PIN9 111067 1 CHUTE BRACKET

10 190037 1 CHUTE ADAPTER PLATE11 025395 4 CB .375-16 X 1.00 STD CD12 086660 5 NT .375-16 HXZY NL13 767954 4 FW .406 X .812 X .060 SAE14 601124 3 BLADE, 18.50"-L-F-CW

797696 3 BLADE, F18.50"-H-F-CW

797704 3 BLADE, 18.50"-MUL-F-CW

797712 3 BLADE, 18.50"-GAT-F-CW

15 782474 3 CW .631 2.250 X .187 PNT16 781872 3 CS .625-11 X 1.25 HX G5 Z17 058776 2 NT .312-18 HXZY NL18 111999 1 "A" BLOWOUT BAFFLE19 016253 2 CB .312-18 X .750 FUL ZN20 768523 2 FW .343 X .687 X .051/.080H

NOTES:


114516_0714 7-19

Deck Lift

62

35

43

21

21

7

8

89

10

21

11

8

5109

122

13

14

11

6

2

1112

815

10 162

19

122

20

112

1

8

17

18

DETAIL VIEW

7-20 114516_0714

Deck Lift


1 054502 4 NT .375-16 HX GRD 5 ZNY2 767954 16 FW .406 X .812 X .060 SAE3 769257 2 FW .656 X 1.250 X .250 ZNY4 110829 1 HANDLE, DECK HT LOCK5 348862 2 STEERLEVER BUSHING6 080655 2 CS .375-16 X 1.500 HX G57 601963 1 PIN, DECK HEIGHT STOP8 704643 12 NT .437-14 HX FLG ZN9 110929 2 DECK LIFT LINK, NON-SLOT

10 055749 6 CS .437-14X 1.750 HX G511 015495 4 GREASE FITTING STRAIGHT12 601839 6 PIVOT SPACER BUSHING13 036244 2 CS .375-16 X 1.000 HX G514 110884 1 LIFT PEDAL LINK15 110880 1 DECK LIFT LINK16 110879 2 PULLER STRAP17 550411 1 DECK ADJUST PLATE LS (WITH DECAL)18 603424 1 DECK HEIGHT DECAL19 052860 4 CS .375-16 X 1.25 HX G5 ZN20 086660 4 NT .375-16 HX ZY NL

NOTES:

114516_0714 7-21

Deck Mounting Hardware

192

2

8

20

10

8

10

7-22 114516_0714

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

114516_0714 8-1

Seat

1

2

12

12

9

1216

3

14

13

15

1112

10

8

17

3 45

3

2312

19

11

18

20

22

7

6

4

21

VIEWED FROMUNDERNEATH

1

112

23

8-2 114516_0714

Seat


1 601807 1 SEAT2 754101 2 CS .437-20 X 1.250 G5 ZNY3 017129 4 FW .440 X 1.000 X .083 ZNY4 601444 1 SEAT BELT5 704635 2 NT .437-20 HX GR5 ZNYC6 602680 2 FW .453 X 1.12 X .119 HRD7 794610 1 SEAT BELT CROSS BAR8 550570 1 SEAT PAN (WITH DECAL)9 768523 4 FW .343 X .687 X .051/.080H10 079186 4 CS .312-18 X 1.25 HX G511 086660 3 NT .375-16 HXZY NL12 767954 10 FW .406 X .812 X .060 SAE13 052860 2 CS .375-16 X 1.25 HX G5 ZN 14 793851 2 COMPRESSION SPRING 1.25 X 4.00 X .18815 054502 2 NT .375-16 HX GRD 5 ZNY16 036244 2 CS .375-16 X 1.000 HX G517 754358 1 SB .375 X .375 SH .312-1818 034272 1 NT .312-18 HX G5 ZNYC19 005108 1 CS .375-16 X 3.50 HX G5 Z20 601815 1 BATTERY WARNINGS DECAL21 603101 1 SEAT LATCH22 783910 1 TORSION SPRING23 793315 1 SEAT SWITCH

NOTES:

1. Do not torque; the seat pan and latch must pivot freely.

114516_0714 8-3

ROPS 2

5

4

6

5

3

7

1

8-4 114516_0714

ROPS


1 603279 1 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE)2 047746 2 CS .437-20 X 1.00 HX G8 ZNYC3 704742 2 FW .453 X .812 X .060 ZNYC4 023317 4 NT .500-13 UNT LK G8 ZN5 767962 8 FW .531 X 1.063 X .090 SAE6 721910 4 CS .500-13 X 2.75 HX G5 Z7 601979 1 ROPS DECAL

NOTES:


114516_0714 8-5

8-6 114516_0714

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